13-1 Chapter Thirteen Auditing the Inventory Management Process McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-2 Overview of the Inventory Management Process Purchasing process • Purchase of raw materials • Payment of manufacturing overhead McGraw-Hill/Irwin Inventory management process Human resource management process Revenue process • Sale of goods • Assignment of direct and indirect labour costs Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-3 Type of Documents and Records 1. Production Schedule – Based on the expected demand for the entity’s products. 2. Receiving Report – Records the receipt of goods from vendors. 3. Materials Requisition – Used to track materials during the production process. 4. Inventory Master File – Contains all the important information related to the entity’s inventory, including the perpetual inventory records. Production Schedule McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-4 Type of Documents and Records 5. Production Data Information – Contains information about the transfer of goods and related cost accumulation at each stage of production. 6. Cost Accumulation and Variance Report – Material, labour, and overhead costs are charged to inventory as part of the manufacturing process. The variance report compares actual costs to standard or budgeted costs. 7. Inventory Status Report – Shows the type and amount of products on hand. 8. Shipping Order – Used to remove goods from the perpetual inventory records. Shipping Order McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-5 The Major Functions Functions in the Inventory Management Process Inventory management Raw materials stores Manufacturing Finished goods stores Cost accounting General ledger McGraw-Hill/Irwin Authorization of production activity and maintenance of inventory at appropriate levels; issuance of purchase requisitions to the purchasing department. Custody of raw materials and issuance of raw materials to manufacturing departments. Production of goods. Custody of finished goods and issuance of goods to the shipping department. Maintenance of the costs of manufacturing and inventory in cost records. Proper accumulation, classification, and summarization of inventory and related costs in the general ledger. Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-6 Key Segregation of Duties Segregation of Duties The inventory management function should be segregated from the costaccounting function. The inventory stores function should be segregated from the costaccounting function. The cost-accounting function should be segregated from the general ledger function. The responsibility for supervising physical inventory should be separated from the inventory management and inventory stores functions. McGraw-Hill/Irwin Possible Errors or Fraud If the individual responsible for inventory management also has access to the cost-accounting records, production and inventory costs can be manipulated. This may lead to an over- or understatement of inventory and net income. If one individual is responsible for both controlling and accounting for inventory, unauthorized shipments can be made or theft of goods can be covered up. If one individual is responsible for the inventory records and also for the general ledger, it is possible for that individual to conceal unauthorized shipments. This can result in the theft of goods, leading to an overstatement of inventory. If the individual responsible for production management or inventory stores functions is also responsible for the physical inventory, it is possible that inventory records to the physical inventory, resulting in an overstatement of inventory. Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-7 Key Segregation of Duties Segregation of duties is a particularly important control in the inventory management process because of the potential for theft and fraud. Inventory Function Preparation of production schedules Issuance of materials requisition Updating cost records with materials labour and overhead usage Updating of inventory records Release of goods to the shipping department Approval and issuance of purchase requisition McGraw-Hill/Irwin Inventory Management X Department Raw Finished Materials Goods Stores Stores Cost Accounting IT X X X X X X X Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-8 Inherent Risk Assessment The auditor should consider industry-related factors and operating and engagement characteristics when assessing the possibility of a material misstatement. If industry competition is intense, there may be problems with the proper valuation of inventory. Technology changes in certain industries may also promote material misstatement due to obsolescence. McGraw-Hill/Irwin Products that are small and of high value are more susceptible to theft. The auditor must be alert to related-party transactions for acquiring raw materials and selling finished products. Prior-year misstatements are good indicators of potential misstatements in the current year. Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-9 Control Risk Assessment Major steps in setting the control risk in the inventory management process. Understanding and documenting the inventory management process based on a reliance strategy. Planning and performing tests of controls on inventory transactions. Setting and documenting the control risk for the inventory management process. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-10 Control Activities and Tests of Controls – Inventory Transactions Completeness Authorization Accuracy Cutoff Classification McGraw-Hill/Irwin Observe the physical safeguards over inventory. Review and tests client's procedures for consignment goods. Review authorized production schedules. Review and test client's procedures for developing inventory levels and procedures used to control them. Review and test client's procedures for taking physical inventory. Review and test client's procedures used to develop standard costs. Review and test cost accumulation and variance reports. Review and test client's procedures for identifying obsolete, slow-moving and excess quantities. Review the reconciliation of perpetual inventory to general ledger control account. Review and test client's procedures for processing inventory included on receiving reports into the perpetual records. Review and test client's procedures for removing inventory from perpetual records based on shipments of goods. Review client's procedures and forms used to classify inventory. Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-11 Control Activities and Tests of Controls – Inventory Transactions Occurrence of Inventory Transactions The auditor’s main concern is that all recorded inventory exists. The auditor should also be concerned that goods may be stolen. Review and observation are the main tests of controls used by the auditor to test the control activities. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-12 Control Activities and Tests of Controls – Inventory Transactions Completeness of Inventory Transactions The primary control activity for completeness relates to recording inventory that has been received. Controls are closely related to the purchasing process. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-13 Control Activities and Tests of Controls – Inventory Transactions Authorization of Inventory Transactions The auditor’s concern with authorization in the inventory system is with unauthorized purchase or production activity that may lead to excess levels of certain types of finished goods. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-14 Control Activities and Tests of Controls – Inventory Transactions Accuracy of Inventory Transactions Inventory transactions that are not properly recorded result in misstatements that directly affect the amounts reported in the financial statements. Inventory purchases must be recorded at the correct price and actual quantity received. Inventory shipped must be properly recorded in cost of goods sold and the related revenue recognized. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-15 Control Activities and Tests of Controls – Inventory Transactions Classification of Inventory Transactions The client must have control activities to ensure that inventory is properly classified as raw materials, work in process, or finished goods. By knowing which manufacturing department holds the inventory, the auditor is able to classify it by type. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-16 Relating the Assessed Level of Control Risk to Substantive Procedures Assertions about Classes of Transactions and Events: Occurrence. Inventory transactions and events are valid. Completeness. All inventory transactions and events have been recorded. Authorization . All inventory transactions and events are properly authorized. Accuracy. Inventory transactions have been properly computed and ending inventory, and related revenue and cost of goods sold have been properly accumulated from journals and ledgers. Cutoff. Inventory receipts and shipments are recorded in the correct accounting period. Classification. Inventory is recorded in the proper accounts. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-17 Relating the Assessed Level of Control Risk to Substantive Procedures Assertions about Account Balances at the Period End: Existence. Inventory recorded on the books and records actually exists. Rights and obligations. The entity has the legal right of the recorded inventory. Completeness. All inventory is recorded. Valuation and allocation. Inventory is properly recorded in accordance with applicable financial reporting framework. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-18 Relating the Assessed Level of Control Risk to Substantive Procedures Assertions about Presentation and Disclosure: Occurrence and rights and obligations. All disclosed events, transactions and other matters relating to inventory have occurred and pertain to the entity. Completeness. All disclosures relating to inventory that should have been included in the financial statements have been included. Classification and understandability. Financial information relating to inventory is appropriately presented and described, and disclosures are clearly expressed. Accuracy and valuation. Financial and other information relating to inventory are disclosed fairly and at appropriate amounts. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-19 Auditing Inventory Substantive Analytical Procedures Substantive Analytical Procedure Possible Misstatement Detected Compare raw material, finished goods, and total inventory Obsolete, slow-moving, or excess inventory turnover to previous years' and industry averages. Compare days outstanding in inventory to previous years' and industry average. Compare gross profit percentage by product line with previous years' and industry data. Compare actual cost of goods sold to budgeted amounts. Compare current-year standard costs with prior years' after considering current conditions. Compare actual manufacturing overhead costs with budgeted or standard overhead costs. McGraw-Hill/Irwin Obsolete, slow-moving, or excess inventory Unrecorded or fictitious inventory Over- or understated inventory Over- or understated inventory Inclusion or exclusion of overhead costs Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-20 Auditing Inventory Auditing Standard Costs Material Test the quantity and type of materials included in the product and the price of the materials. Labour Gather evidence about the type and amount of labour needed for production and the labour rate. Overhead Review the client’s method of overhead allocation for reasonableness, compliance with applicable financial reporting framework, and consistency. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-21 Auditing Inventory Observing Physical Inventory During the observation of the physical inventory count, the auditor should do the following: 1. Ensure that no production is scheduled. If production is scheduled proper controls must be established for movement between departments in order to prevent double counting. 2. Ensure that there is no movement of goods during the inventory count. 3. Make sure that the client’s count teams are following the inventory count instructions. 4. Ensure that inventory tags are issued sequentially to individual departments. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-22 Auditing Inventory Observing Physical Inventory 5. Perform test counts and record a sample of counts in the working papers. 6. Obtain tag control information for testing the client’s inventory compilation. 7. Obtain cutoff information, including the number of the last shipping and receiving documents issued. 8. Observe the condition of the inventory for items that may be obsolete, slow moving, or carried in excess quantities. 9. Inquire about goods held on consignment for others or held on a “billand-hold” basis. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-23 Tests of Details of Transactions, Account Balances and Disclosure Substantive Tests of Transactions Occurrence. Vouch a sample of inventory additions to receiving reports and purchase requisitions. Completeness. Trace a sample of receiving reports to the inventory records. Authorization. Test a sample of inventory shipments to ensure there is an approved shipping ticket and customer sales. Accuracy. Recompute the mathematical accuracy of a sample of inventory transactions. Audit standard costs or other methods used to price inventory. Cutoff. Trace a sample of time cards before and after period end to the appropriate weekly inventory report. Classification. Examine a sample of inventory checks for proper classification into expense accounts. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-24 Tests of Details of Transactions, Account Balances and Disclosure Test of Details of Account Balances Existence. Observe count of physical inventory. Rights and obligations. Verify that inventory held on consignment for others or "bill-and-hold" goods are not included in inventory. Completeness . Trace test counts and tag control information to the inventory compilation. Valuation and allocation. Obtain a copy of the inventory compilation and agree totals to general ledger. Test mathematical accuracy of extensions and foot the inventory compilation. Inquire of management concerning obsolete, slowmoving, or excess inventory. Review book-to-physical adjustment for possible misstatements. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-25 Tests of Details of Transactions, Account Balances and Disclosure Tests of Details of Disclosures Occurrence and rights and obligations. Inquire of management and review any loan agreements and board of directors' minutes for any indication that inventory has been pledged or assigned. Inquire of management about issues related to warranty obligations. Completeness. Complete financial reporting checklist to ensure that all financial statement disclosures related to inventory are made. Classification and understandability. Review inventory compilation for proper classification among raw materials, work in process and finished goods. Read notes to ensure that required disclosures are understandable. Accuracy and valuation. Determine if the cost method is accurately disclosed. Read notes and other information to ensure that the information is accurate and properly presented at the appropriate amounts. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-26 Tests of Details of Transactions, Account Balances and Disclosure Possible causes of book-to-physical differences: 1. Inventory cutoff errors. 2. Unreported scrap or spoilage. 3. Pilferage or theft. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-27 Tests of Details of Transactions, Account Balances and Disclosure Examples of Disclosure Items: 1. Cost method (e.g. FIFO or weighted average). 2. Components of inventory. 3. Long-term purchase contracts. 4. Consigned inventory. 5. Purchases from related parties. 6. Pledged or assigned inventory. 7. Expenses from write-downs. 8. Warranty obligations. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-28 Evaluating the Audit Findings - Inventory At the conclusion of testing, the auditor should aggregate all identified misstatements. The aggregated amount of misstatement is compared to the tolerable misstatement allocated to the inventory account. Aggregated misstatement < Tolerable misstatement The auditor may accept the inventory account as fairly presented. Aggregated misstatement > Tolerable misstatement The auditor may conclude the inventory is not fairly presented. McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved. 13-29 End of Chapter 13 McGraw-Hill/Irwin Copyright © 2006 by The McGraw-Hill Companies, Inc. All rights reserved.