PBM Adjust-O-Seal ® Design

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Sales and Product Training for:
Sanitary Valves (Ball, Check, Sampling)
Industrial Ball Valves
Instrument Valves (Oil & Gas)
Marine and Offshore (Floating Platform) Valves
Valves for Nuclear Applications
 PBM
company founded in 1899.
 Manufactures
and markets
oStandard application ball valves & instrument valves
oModified/engineered application ball valves
o over 600 designs /
year
oSanitary Check Valves
oValves for Nuclear applications
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ISO 9001-2008
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5
Category A
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It is our policy . . .
to listen to our customers and focus on their needs,
to produce and market high quality valve products at
competitive prices,
to meet our customers’ delivery requirements,
to concentrate on solving fluid control and
application
problems,
to provide uncompromising service.
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Paint & Chemicals
Food & Beverage
Pulp & Paper
Cosmetics
Marine
Refining
Offshore Oil & Gas
Pharmaceutical & Biotech
Nuclear
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 Floating
ball
(traditional design)
oRelies on upstream pressure
to seat the ball against the
downstream seat
oNot ideal in low pressure
applications
oAdds “dead space” in tank
bottom applications
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1
Variation of floating ball design
• Ball is fixed against
the seats with springs
that apply pressure
• Springs are sensitive
to pressure
Belleville
Spring
Washers
Flow
• Pressure may not be
evenly applied,
resulting in leaks
Seat
• Springs may corrode
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 Trunnion
ball design
oBall rests on a trunnion
opposite the stem
oTypically larger,
ohigher pressure
valves
Trunnion
94224A
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 Adjustable
Sealing
does NOT rely on
upstream pressure to
seal
 Adjust-O-Seal®
design
maintains bi-directional
sealing using force of
body bolts to “pull” the
seats to the ball
new_aos
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• Allows for upstream sealing on 2-way valves
• Allows flush tank valves to seal on upstream (top) seat
• Provides positive sealing on 3-, 4-, and 5-way valves
• Creates a “dual chamber” that allows optional cleaning
or steaming of valve internals while providing complete
isolation from the process -- when the valve is in the
full closed or full open position.
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In Full Open or Full Closed Position Main Valve Port is Isolated From
Body Cavity.
Body Cavity Acts As Separate Pressure Chamber
Chamber #2
Body Cavity Area
Chamber #1
Main Valve Port
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Adjust-O-Seal®
© 2012 PBM, Inc.
Competitor’s Valve
© 2012 PBM, Inc.
SK-98008
Cavity Fillers
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0
Self-Cleaning Valve
© 2012 PBM, Inc.
Two-Way
Milled ball flats
SK-98011
Ball purge holes
Location of purge ports is
critical -- condensate drain
must always be at the
lowest possible point.
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2
STEM
JAM NUT
SPRING
WASHER
FOLLOWER
PACKING
Bellville washers compensate
for normal wear by providing a
constant load on the stem seal
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• Stem becomes integral part
of actuator drive shaft
• Eliminates problems caused
by uneven bolting
• Prevents side-loading and
premature or uneven stem
packing wear
• Increases cycling life
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Question: What Metal Materials does PBM offer?
Answer: If it can be cast or machined from bar, we
offer it.
 Stainless
steels including duplex & super duplex
 Hastelloy
 Titanium
 Bronze
alloys
 Many, many others
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• Mechanical polishing to <5 Ra
Cold Process
• Electro polishing
Hot Process
• Standard Product Surface finish
• OD: foundry, as cast or forged
• ID: Series 5 = 63 Ra,
Series 8 = 20 Ra
Series 9 = 30 Ra
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ASME BPE 2011 (excerpt)
Material
Description
Color
Application
TFMTM
Chemically Modified
Bright
Virgin TFM has less porosity than standard PTFE. It combines the toughness of RTFE
PTFE
White
with the low friction characteristics of virgin PTFE. The material is FDA and USP Class VI compliant.
Ideal for sanitary use. Bubble tight seat leakage. Temperatures to 400 F
RTFE
VTFE
S-TefTM
Glass reinforced
Slightly
The addition of glass fibers to virgin PTFE enhances the temperature and pressure characteristics
PTFE
Off White
of the material. Bubble tight seat leakage. Temperatures to 400 F
Virgin PTFE
Bright
Slightly lower friction than RTFE. Ideal for sanitary use. The material is FDA and USP Class VI compliant.
White
Bubble tight seat leakage. Temperatures to 350 F
Dark Gray
Specified for applications where higher pressure and temperature ratings are needed. Also specified
316 Stainless Steel
Reinforced PTFE
where USP Class VI purity is needed. An excellent wearing material with slightly higher friction than RTFE.
Bubble tight seat leakage. Temperatures to 450 F
UHMWPE
Ulltra High Molecular
Glossy Off
An excellent abraision and wear resistant material with the same frictional characteristics of RTFE. Also
Weight Polyethylene
White
About 1/100th the wear rate as PTFE compounds. FDA compliant. Bubble tight seat leakage
Good radiation resistance. Maximum temperature rating 200F
Kynar
PEEK
Polyvinylidene
Slightly
High strength polymer suitable for temperatures up to 275F. Excellent wearing material. Used
Fluoride
Transparent
in radiation related services. Exposure of 1,000 megarads barely affects properties. FDA and
White
USP Class VI compliant. Bubble tight seat leakage. Temperatures to 275 F
Putty
A blend of 90% PEEK and 10% virgin PTFE. A hard high strength material suitable for applications
Poly ether ether
ketone
up to 550F. A strong 17-4 PH stainless steel stem is used to accommodate higher frictional loads.
FDA and USP Class VI compliant. Seat leakage to ANSI/FCI 70-2 Class V. Temperatures to 500 F
C/G
Carbon/Graphite
Black
Carbon/graphite encapsulated in a metal ring. For service to 700F. Ideal for hot oil service.
A strong 17-4 PH stainless steel stem is used to accommodate higher frictional loads.
Seat leakage to ANSI/FCI 70-2 Class V. Temperatures to 700 F.
Plus
Carbon graphite
Black
filled PTFE
Carbon Graphite and glass filled PTFE. For elevated temperature service. Similar in temperature
and pressure ratings of S-tef.
Composition 80% PTFE, 10% glass, 8% carbon, 2% graphite.
Available for PBM instrument valve line series "IM", temperatures to 450 F
Celazole®
Polybenzimidazole
Black
Celazole® works in extreme environments which require high heat resistance, strength, chemical resistance and dimensional
stability. Celazole® PBI is well suited for Semiconductor,Chemical Process, Petrochemical, Industrial and
Aerospace markets.
Available for PBM instrument valve line series "IM", temperatures to 700 F
Stellite
Stellite
Silver
Stellite is a cobalt alloy used in abrasive and high temperature applications in oil, gas, and refining. Stellite
performs extremely well in wear and corrosive applications.
Available for PBM instrument valve line series "IM", sizes 1/4 - 3/4 inch, temperatures to 900 F
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PBM Locking Handle Animation
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