Sales and Product Training for: Sanitary Valves (Ball, Check, Sampling) Industrial Ball Valves Instrument Valves (Oil & Gas) Marine and Offshore (Floating Platform) Valves Valves for Nuclear Applications PBM company founded in 1899. Manufactures and markets oStandard application ball valves & instrument valves oModified/engineered application ball valves o over 600 designs / year oSanitary Check Valves oValves for Nuclear applications 2 ISO 9001-2008 3 4 5 Category A 6 It is our policy . . . to listen to our customers and focus on their needs, to produce and market high quality valve products at competitive prices, to meet our customers’ delivery requirements, to concentrate on solving fluid control and application problems, to provide uncompromising service. 7 8 Paint & Chemicals Food & Beverage Pulp & Paper Cosmetics Marine Refining Offshore Oil & Gas Pharmaceutical & Biotech Nuclear 9 Floating ball (traditional design) oRelies on upstream pressure to seat the ball against the downstream seat oNot ideal in low pressure applications oAdds “dead space” in tank bottom applications 1 1 Variation of floating ball design • Ball is fixed against the seats with springs that apply pressure • Springs are sensitive to pressure Belleville Spring Washers Flow • Pressure may not be evenly applied, resulting in leaks Seat • Springs may corrode 1 2 Trunnion ball design oBall rests on a trunnion opposite the stem oTypically larger, ohigher pressure valves Trunnion 94224A 13 Adjustable Sealing does NOT rely on upstream pressure to seal Adjust-O-Seal® design maintains bi-directional sealing using force of body bolts to “pull” the seats to the ball new_aos 14 • Allows for upstream sealing on 2-way valves • Allows flush tank valves to seal on upstream (top) seat • Provides positive sealing on 3-, 4-, and 5-way valves • Creates a “dual chamber” that allows optional cleaning or steaming of valve internals while providing complete isolation from the process -- when the valve is in the full closed or full open position. 1 5 In Full Open or Full Closed Position Main Valve Port is Isolated From Body Cavity. Body Cavity Acts As Separate Pressure Chamber Chamber #2 Body Cavity Area Chamber #1 Main Valve Port 1 6 Adjust-O-Seal® © 2012 PBM, Inc. Competitor’s Valve © 2012 PBM, Inc. SK-98008 Cavity Fillers 19 2 0 Self-Cleaning Valve © 2012 PBM, Inc. Two-Way Milled ball flats SK-98011 Ball purge holes Location of purge ports is critical -- condensate drain must always be at the lowest possible point. 2 2 STEM JAM NUT SPRING WASHER FOLLOWER PACKING Bellville washers compensate for normal wear by providing a constant load on the stem seal 23 • Stem becomes integral part of actuator drive shaft • Eliminates problems caused by uneven bolting • Prevents side-loading and premature or uneven stem packing wear • Increases cycling life 24 Question: What Metal Materials does PBM offer? Answer: If it can be cast or machined from bar, we offer it. Stainless steels including duplex & super duplex Hastelloy Titanium Bronze alloys Many, many others 2 5 • Mechanical polishing to <5 Ra Cold Process • Electro polishing Hot Process • Standard Product Surface finish • OD: foundry, as cast or forged • ID: Series 5 = 63 Ra, Series 8 = 20 Ra Series 9 = 30 Ra 2 6 ASME BPE 2011 (excerpt) Material Description Color Application TFMTM Chemically Modified Bright Virgin TFM has less porosity than standard PTFE. It combines the toughness of RTFE PTFE White with the low friction characteristics of virgin PTFE. The material is FDA and USP Class VI compliant. Ideal for sanitary use. Bubble tight seat leakage. Temperatures to 400 F RTFE VTFE S-TefTM Glass reinforced Slightly The addition of glass fibers to virgin PTFE enhances the temperature and pressure characteristics PTFE Off White of the material. Bubble tight seat leakage. Temperatures to 400 F Virgin PTFE Bright Slightly lower friction than RTFE. Ideal for sanitary use. The material is FDA and USP Class VI compliant. White Bubble tight seat leakage. Temperatures to 350 F Dark Gray Specified for applications where higher pressure and temperature ratings are needed. Also specified 316 Stainless Steel Reinforced PTFE where USP Class VI purity is needed. An excellent wearing material with slightly higher friction than RTFE. Bubble tight seat leakage. Temperatures to 450 F UHMWPE Ulltra High Molecular Glossy Off An excellent abraision and wear resistant material with the same frictional characteristics of RTFE. Also Weight Polyethylene White About 1/100th the wear rate as PTFE compounds. FDA compliant. Bubble tight seat leakage Good radiation resistance. Maximum temperature rating 200F Kynar PEEK Polyvinylidene Slightly High strength polymer suitable for temperatures up to 275F. Excellent wearing material. Used Fluoride Transparent in radiation related services. Exposure of 1,000 megarads barely affects properties. FDA and White USP Class VI compliant. Bubble tight seat leakage. Temperatures to 275 F Putty A blend of 90% PEEK and 10% virgin PTFE. A hard high strength material suitable for applications Poly ether ether ketone up to 550F. A strong 17-4 PH stainless steel stem is used to accommodate higher frictional loads. FDA and USP Class VI compliant. Seat leakage to ANSI/FCI 70-2 Class V. Temperatures to 500 F C/G Carbon/Graphite Black Carbon/graphite encapsulated in a metal ring. For service to 700F. Ideal for hot oil service. A strong 17-4 PH stainless steel stem is used to accommodate higher frictional loads. Seat leakage to ANSI/FCI 70-2 Class V. Temperatures to 700 F. Plus Carbon graphite Black filled PTFE Carbon Graphite and glass filled PTFE. For elevated temperature service. Similar in temperature and pressure ratings of S-tef. Composition 80% PTFE, 10% glass, 8% carbon, 2% graphite. Available for PBM instrument valve line series "IM", temperatures to 450 F Celazole® Polybenzimidazole Black Celazole® works in extreme environments which require high heat resistance, strength, chemical resistance and dimensional stability. Celazole® PBI is well suited for Semiconductor,Chemical Process, Petrochemical, Industrial and Aerospace markets. Available for PBM instrument valve line series "IM", temperatures to 700 F Stellite Stellite Silver Stellite is a cobalt alloy used in abrasive and high temperature applications in oil, gas, and refining. Stellite performs extremely well in wear and corrosive applications. Available for PBM instrument valve line series "IM", sizes 1/4 - 3/4 inch, temperatures to 900 F 2 8 PBM Locking Handle Animation