ERVIN AMASTEEL PRODUCTS

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CDS CONSULTANTS
MANUFACTURERS & SUPPLIERS
OF EQUIPMENT WORLDWIDE
HISTORY OF CDS
 CDS was established in 1985 with the vision of
providing a comprehensive service which acts as
consultancy for consumers seeking specialised
machinery as well as anti corrosion products.
 In recent years we have diversified into broader
aspects of engineering facilitating the growth of the
business and increased global opportunities.
 We have a wealth of experience and in-depth product
knowledge which covers our portfolio
comprehensively.
OUR OBJECTIVES
• To provide high quality products
accompanied with high quality customer
service.
• To understand our customers and
endeavour to meet their requirements.
Through prompt and efficient responses to
consumers we hope to sustain competitive
advantage.
OUR PORTFOLIO
• Abrasive blast cleaning machines
• The most complete range with abrasive
capacities from 5 kgs to 400kgs.
• We design special purpose machines and
deliver all over the world.
COMPRESSED AIR MACHINES
• Saturated wet blast machines
• Dust free blasting cleaning
• Selective coating removal
• Full range of capacities available
COMPRESSED AIR MACHINES
(CONTINUED)
• Sophisticated range of air driven abrasive
blast cleaning machines.
• For use with abrasives such as plastic,
carbides and calcium carbonates.
AIRLESS MACHINES
• Belt Barrel Machine
• Dust Arresters – These can be made to
individual specification. All dust arresters
comply with the new European safety
regulations regarding factory emissions
• We offer a wide range of airless machines
to meet your needs.
ABRASIVES
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Copper Slag -An expendable synthetic
mineral abrasive which due to fast rates
works well for open nozzle blasting, various
grades are available.
Olivine - A natural mineral abrasive ideally
suited for cleaning of a brick masonry. A
number of grades are available to suit
applications.
Omni - A synthetic mineral abrasive which is
ideally suited to applications where a pale
coloured abrasive in aesthetically or
environmentally more desirable.
Steel - High carbon steel short and grit are
used in closed systems which employ
impeller wheels to propel the abrasive.
Available in different grades.
Garnet - A hard, durable, low-dusting natural
mineral abrasive which is capable of
achieving high coverage rates. Applications
include blasting of stainless steel and special
alloys.
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Alumina - A very hard synthetic mineral
abrasive which is generally used in small
blast cabinets. Typically used for cleaning
non-ferrous components & stainless steel.
Vegetable Abrasives - Natural Organic
abrasives such as crushed olive stone or dried
corn cob have a gentle cleaning action suited
to turbine blades or die and mould cleaning.
Glass Bead - Very versatile material with a
large variety of applications including
deburring, deflashing, decarbonising, peening
and mould and die cleaning.
SEMI AUTOMATIC DUST FREE SHOT
BLASTING MACHINES
• For large scale concrete floor preparationcompletely dust free.
• Floating roof preparation prior to painting.
• The most complete range of sizes, power outputs
and power packs.
WIDE RANGE OF SPARES
ERVIN AMASTEEL PRODUCTS
• AMASTEEL Shot is actually a sphere-shaped form of steel
casting. Born of a process that was developed and patented
by John F. Ervin in 1939, shot is manufactured by pouring a
molten mixture of premium grade steel scrap and select
alloys through a series of water jets.
• On contact with the water, the molten metal is atomised,
forming round particles in a controlled range of sizes.
These particles then fall into a water tank, are dried,
screened by size, quenched and tempered in a unique heat
treatment process. This process assures ultimate control
over the microstructure and hardness of the product, prior
to a final screening.
• AMASTEEL shot has received more quality recognition
awards than any other abrasive manufacturer in the world.
ERVIN AMASTEEL PRODUCTS (1) STEEL SHOT DATA
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The following are condensations of the Society of Automotive Engineers and Steel Founders'
Society of America specifications for cast steel abrasives and include all of the essential features
of both specifications. For greater details, request copies of these complete specifications from
your Amasteel Representative. SOCIETY OF AUTOMOTIVE ENGINEERS J827 Cast Steel
Shot
Chemical Analysis
Carbon0.85-1.2%Manganese
S-70 - S-1100.35-1.2% S-1700.50- 1.2% S-230 and
Larger0.60 - 1.20%Silicon0.40% minimumSulfur0.05% maximumPhosphorous0.05% maximum
Microstructure
The microstructure of cast steel shot shall be uniform martensite tempered to a degree consistent
with the hardness range, with fine well distributed carbides, if any.
Density
The density of cast steel shot shall be not less than 7 gm/cc.
General Appearance
The cast steel shot shall be as nearly spherical as commercially possible and no more than 20% of
the shot particles shall have objectionable defects.
Hardness
Ninety percent of the hardness checks performed on a representative sample shall fall within the
range of 390-510 VPN hardness number (40-50 HRC). (The hardness may be determined by any
of the various methods applicable to small sections such as Tukon Tester with VPN indenter, at
loads determined to provide a reliable conversion to Rockwell C.) (This is Ervin AMASTEEL 'S'
hardness designed for shot and grit
Mechanical Tests
Several designs of shot testing machines are available commercially for application to routine
procedures See SAE J445 for methods of checking uniformity of shipments of shot or grit to
determine relative fatigue life of different types of shot or grit.
ERVIN AMASTEEL PRODUCTS (1) STEEL SHOT (Continued)
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Ervin AMASTEEL Special Hardness
L hardness - 90% minimum (55-60 HRC) 630 - 730 VPN
H hardness - 90% minimum (60 HRC minimum) 700 VPN minimum. AMASTEEL is also available in
other hardness ranges. For these requirements, the hardness of 90 % of the representative sample shall be
within a 100 point VPN range (6 point HRC).
STEEL FOUNDERS'SOCIETY OF AMERICA 20-66 Standard Specification for Cast Steel
Abrasives
Microstructure
The microstructure of the abrasive shall consist of martensite tempered to a degree consistent with the
hardness range The presence of free ferrite or free graphite is unsatisfactory.
Voids
No more than 10% of cast steel abrasive particles shall contain voids as determined at 10X magnification
A void must be greater than 10% of the area of the abrasive particle to be considered harmful.
Shrinkage
No more than 10% of cast steel abrasive particles shall contain shrinkage as deterwined at 10X
magnification A shrinkage area must be greater than 40% of the area of the abrasive particle to be
considered harmful.
Cracks
No more than 15% of cast steel shot particles, and no more than 40% of cast steel grit particles, shall
have cracks as determined at 10X magnification. A crack is a linear discontinuity whose length is greater
than 3 times its width and greater than 20% of the diameter
Particle Shape of Shot
When examined at 4X magnification, no more than 5% of the shot particles will have a length that is in
excess of twice the cross section.
ERVIN AMASTEEL PRODUCTS (2) STEEL GRIT DATA
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The following are condensations of the Society of Automotive Engineers and Steel Founders' Society of America
specifications for cast steel abrasives and include all of the essential features of both specifications. For greater
details, request copies of these complete specifications from your Amasteel Representative.
SOCIETY OF AUTOMOTIVE ENGINEERS J827 Cast Steel Shot
Chemical Analysis
Carbon0.85-1.2%Manganese S-70 - S-1100.35-1.2% S-1700.50- 1.2% S-230 and Larger0.60 1.20%Silicon0.40% minimumSulfur0.05% maximumPhosphorous0.05% maximum
Microstructure
The microstructure of cast steel shot shall be uniform martensite tempered to a degree consistent with the hardness
range, with fine well distributed carbides, if any.
Density
The density of cast steel shot shall be not less than 7 gm/cc.
General Appearance
The cast steel shot shall be as nearly spherical as commercially possible and no more than 20% of the shot particles
shall have objectionable defects.
Hardness
Ninety percent of the hardness checks performed on a representative sample shall fall within the range of 390-510
VPN hardness number (40-50 HRC). (The hardness may be determined by any of the various methods applicable to
small sections such as Tukon Tester with VPN indenter, at loads determined to provide a reliable conversion to
Rockwell C.) (This is Ervin AMASTEEL 'S' hardness designed for shot and grit
Mechanical Tests
Several designs of shot testing machines are available commercially for application to routine procedures See SAE
J445 for methods of checking uniformity of shipments of shot or grit to determine relative fatigue life of different
types of shot or grit.
When examined at 4X magnification, no more than 5% of the shot particles will have a length that is in excess of
twice the cross section
ERVIN AMASTEEL PRODUCTS (2) STEEL GRIT (Continued)
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Ervin AMASTEEL Special Hardness
L hardness - 90% minimum (55-60 HRC) 630 - 730 VPN
H hardness - 90% minimum (60 HRC minimum) 700 VPN minimum. AMASTEEL is also
available in other hardness ranges. For these requirements, the hardness of 90 % of the
representative sample shall be within a 100 point VPN range (6 point HRC).
STEEL FOUNDERS'SOCIETY OF AMERICA 20-66 Standard Specification for Cast Steel
Abrasives
Microstructure
The microstructure of the abrasive shall consist of martensite tempered to a degree consistent
with the hardness range The presence of free ferrite or free graphite is unsatisfactory.
Voids
No more than 10% of cast steel abrasive particles shall contain voids as determined at 10X
magnification A void must be greater than 10% of the area of the abrasive particle to be
considered harmful.
Shrinkage
No more than 10% of cast steel abrasive particles shall contain shrinkage as deterwined at 10X
magnification A shrinkage area must be greater than 40% of the area of the abrasive particle to be
considered harmful.
Cracks
No more than 15% of cast steel shot particles, and no more than 40% of cast steel grit particles,
shall have cracks as determined at 10X magnification. A crack is a linear discontinuity whose
length is greater than 3 times its width and greater than 20% of the diameter
Particle Shape of Shot
MEDIUM HIGH PRESSURE ROTARY
AND SWIVEL BALL JOINTS
We offer all types of metal expansion joints
including:• Metal bellows expansion joints
• Ball joints
• Perma-Pax Slip joints
SLIP JOINTS
• Wire braid flex hose
STRUCTURED CABLES
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The types of cables we sell include the following:Full Locked Coil Rope
Spiral Strand
Structural Rope
Norselay
Stainless Steel Rope & Strand
The above cables can be supplied with a number of
different types of terminals which consist of hot
metal & resin filled sockets and swaged components.
(1) WATER TREATMENT
• This sand filter ideal for both
municipal and industrial
applications including Tertiary,
Surface Water, Oil/Emulsion, Pulp
& Paper, Mining, Metal Finishing,
and others.
• It offers a whole host of benefits
consisting of Uninterrupted flow
of filtrate, exceptional particulate
removal, saving you of space and
no costly maintenance
requirements
(2) WATER TREATMENT
• The operating filtration systems
come in various sizes with specially
designed filters
• They give solutions through
innovation and utilising advances in
technology.
• You can have confidence in these
water plants as they will meet your
needs efficiently and effectively
irrespective of parameters.
AIR COMPRESSORS
• Stationary compressor
• Portable compressor Generators
• Stationary diesel powered
generating sets
• Generators are available both
stationary and portable
AIR COMPRESSORS (Continued)
• Rotary Screw Compressors
• Turbo Air compressors
TEMPERATURE MEASURING
EQUIPMENT
• Temperature sensors
• Digital thermometers
• Temperature & Pressure recorder
• Heavy duty bimetallic thermometers
NEW HORIZONS FOR CDS
• With advances in technology the equipment which
is available in today’s environment means higher
quality finishes as well increased durability.
• We are continually developing new products which
will be of benefit to our customers taking advantage
of this technology.
• We realise and appreciate what consumers are
looking for, which is why innovation is so important
to us at CDS.
We are experts in the
engineering field and we
offer a wide range of
products which you may
require. CDS is a name you
can trust and rely on in
meeting your needs
STAFF @ CDS
• Chris Stevenson – Managing Director
Tel:- 01758 712245
E-mail:- cds@cdsconsultants.co.uk
• Steve Boardman – Sales director
Tel:- 0161 9288079
E-mail:- sb@cdsconsultants.co.uk
• Frances Randall – Office manager
Tel:- 01758 712245
E-mail:- fr@cdsconsultants.co.uk
• Simon Stevenson – Marketing Manager
Tel:- 01758 712380
E-mail:- sas@cdsconsultants.co.uk
CONTACT INFORMATION
• If you would like more information or
alternatively wish to place an order then
please contact us on the following:Tel: + 44 (0) 1758 712245
Fax:+ 44 (0)1758 712014
Email : info@cdsconsultants.co.uk
• We hope this PowerPoint presentation has
been informative and further more we very
much look forward to hearing from you in
the future
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