Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 1. GENERAL 1.1 PROJECT BACKGROUND 1.2 PROJECT DATA 1.3 SITE MAP 1.4 SCOPE OF WORK 1.5 CAHNGE OF SCOPE 1.6 ORGANISATION CHART 2. PRECONSTRUCTION PHASE ACTIVITIES 2.1 DESIGN REVEIW AND DOCUMENTATION 2.2 PREPRATORY ACTIVITIES 2.2.1 PERMISSION OF PERMITS 2.2.2 SHIFTING OF UTILITIES 2.2.3 LAND ACQUISITION 2.2.4 TREE CUTTING 2.2.5 HINDRANCE DETAILS 3. CONSTRUCTION PHASE 3.1 TRAFFIC MANAGEMENT FACILITIES MOBILISED AT SITE 3.2 DISPOSAL OF CONSTRUCTION DEBRIS 3.3 MATERIAL MOBILISATION AT SITE 3.4 PLANTS AND EQUIPPMENTS MOBILISATION AT SITE 3.5 SAFETY, HEALTH AND ENVIRONMENT 3.6 QA / QC REPORTS 3.7 PHYSICAL PROGRESS OF WORK 3.8 FINANCIAL PROGRESS AND S-CURVE 3.9 MILE STONE ACHEIVEMENT STATUS 3.10 OVERVIEW ON PROGRESS 4. LIST OF ANNEXURES 5. PROGRESS PHOTOGRAPHS Page 1 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 1. GENERAL : 1.1 PROJECT BACKGROUND The Government of India had entrusted NHAI for development, maintenance and management of National Highway No.2 including section from Km 323.475 to Km 483.687. The Authority had accordingly awarded the project to M/S Oriental Structural Engineers (P) Ltd. for six laning of Etawah Chakeri (Kanpur) section of NH-2 under NHDP phase V on DBFOT Toll basis. The consortium has since promoted and incorporated the concessionaire as a limited liability company under companies act 1956 i.e. Etawah Chakeri (Kanpur) Highway Private Limited (ECHPL). 1.2 PROJECT DATA Project Name : Design, Engineering, Construction, Development, Finance, Operation And Maintenance Of 6 Laning The Existing 4 Lane Section From Km 323+475 to Km. 483+687 (NH 2) On DBFOT Toll Basis. Name of the Client : M/S National Highways Authority of India Length of the Project : 160.212 Km Concessionaire : M/S Etawah Chakeri (Kanpur) Highway Private Limited. Independent Consultants : M/s STUP Consultants Pvt. Ltd. Project Management Consultant : Appointed by ECHPL. Design Consultant : LEA Associates South Asia Pvt. Ltd., New Delhi. Project Cost : Rs. 1955.00 Crores Date of Concession Agreement : 5th March 2012 Concession Period : 16 Years Appointed Date : 13th March 2013 Construction Period : 912 Days Commercial Operation Date : 11th Sep 2015 Page 2 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 1.3 SITE MAP 1.4 Scope of Work : A. PROPOSED WIDENING AND RETROFTTING The existing carriageway is proposed to be widened by 3.5 m on the outer side. In the section where existing pavement is of flexible type the embankment would be widen and flexible pavement 3.5 m wide would be provided. The existing paved shoulder would act as part of third lane of main carriageway. In the case of rigid pavement additional Cement Concrete Pavement would be added, a part of which would act as paved shoulder. Total around 37.361 Km is rigid pavement and rest is flexible pavement. Service road pavement is flexible pavement. The paved carriageway shall be 24.5 m wide including paved shoulders. Due to site constrained it is not possible to provide standard carriage way as per 6-lane manual at certain locations, as such at following urban location the carriageways shall be - Page 3 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 S.No Width(m) Township Name Location(Chainage) 1 25.5-37.8 Rania Industrial Area 443.21-445.20 2 17.5 Akbarpur Existing VUP 430.800-432.233 3 17.5 4 17.5 5 25.5 Bhaunti Existing VUP Kanpur Bypass All other Built up area Remarks Type-3;6 lane without service road 6-lane not Envisaged. Service road to be provided 458.500-459.500 -- DO -- 460.473-483.687 -- DO -10 Urban Areas Table of Built Up Area S.No Name Chainage (Km) 1 Etawah 323.475-325.275 2 Sarai Jalal 333.475-334.025 3 Sarai Mithe 338.225-338.623 4 Auriaya 379.400-385-200 5 Bhawpur 386.800-387.600 6 Mahtuali 389.575-390.275 7 Rania Industrial Area 442.100-443.210 8 Raipur 445.200-448.800 9 Bhaunthi 456.275-458.500 10 Kanpur Town/Bypass 460.473-483.687(23.214) Though the project corridor length is 160.212 Km including the elevated Highway (Kanpur bypass 23.214 Km) which is not to be widened; the actual widening of 4 lanes to 6 lanes required is for Km 136.998. The widening of flexible pavement both side is 92.11 Km and similarly widening of Rigid Pavement both side is 44.888 Km. B. PROPOSED RIGHT OF WAY The total ROW is proposed as under: Rania Industrial Area (Km 443.310-445.200) : 40-46 m VUP and approaches (Km 430.800-432.233) : 55-68 m VUP and approaches (Km 458.500 -459.500) : 38-46 m Page 4 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 Kanpur bypasses (Km 460.473-483.687) : 60 m Built up area as per table : 52.5 m All other location except structures : 60 m The ROW shall be equal on either side from median as far as possible. C. PROPOSED SERVICE ROAD IMPROVEMENTS The requirement of service roads has been reviewed as per the norms specified in the manual for 6-laning. As per the 6-lane Manual the width of service roads in normal case shall be 7.0 m wide with a minimum of 5.5 m. D. The proposed Service Road improvements will be as under: LHS in Km RHS in Km New Construction 70.963 66.843 Widening & Strengthening 20.898 21.058. Strengthening only 21.521 21.721 SLIP IN / SLIP OUT TO AND FROM SERVICE ROADS The connection between the service roads and six lane carriages shall be with 5.5 m wide slip in/slip out roads. The slip in would be provided on 89 (LHS 44, RHS 45) locations and slip out on 90 (LHS 45, RHS 45) locations. At Naubasta crossing at Km 471.600 on Kanpur bye pass the entry and exit ramps to be provided from elevated portion. E. F. MAJOR BRIDGES Major Bridges to be repaired and rehabilitated : 3 Nos New Major Bridges on main carriage ways parallel to existing : 2 Nos Major Bridges on Service Road for repair and rehabilitation : 1 Nos MINOR BRIDGES Minor Bridges to be repaired and rehabilitated / reconstructed / newly constructed are as under: Minor Bridges on Main Carriageway Repair and Rehabilitation : 17 Nos New Minor Bridges on Main Carriageway Parallel to Existing Minor Bridge : 14 Nos Minor : 05 Nos Bridges on Main Carriageway to be reconstructed Minor Bridges on new Location : 02 Nos Page 5 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 G. H. Minor Bridges on Service Road for Repair and Rehabilitation : 03 Nos New minor Bridges on Service Roads : 05 Nos ROAD OVER BRIDGES Road Over Bridges for Repair & Rehabilitation on Main Carriageway : 02 Nos Road Over Bridges for Repair and Rehabilitation on Service Road : 02 Nos CULVERTS In all 279 no’s of Culverts (All type i.e. RCC Box-119, Slab-20 and HP Culverts-140) are to be repaired, rehabilitated and strengthened due to widening of Main Carriageway. I. TRAFFIC UNDERPASSES The new additional proposed Traffic Underpasses and major & minor at-grade junctions are: 1.5 Vehicular Underpasses : 18 Nos Pedestrian/ Cattle Underpasses : 25 Nos Pedestrian/ Cattle Underpasses to be widened : 02 Nos Foot Over Bridge : 04 Nos Major at-Grade junctions : 15 Nos Minor Junctions on LHS : 122 Nos Minor junctions on RHS : 108 Nos CHANGE OF SCOPE : A. Construction of Minor Bridge @ Ch. 452+788 in Kisan Nagar Area - Approval awaited. B. Construction of underpass @ Ch. 413+525 – Approval awaited. C. Relocation of PUP @ Ch. 393+740 Musafir khana – Approval awaited. D. Construction of additional PUP @ Ch. 383+030 Dayalpur – Approval awaited. 1.6 ORGANISATION CHART : As per Annexure K. Page 6 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 6. PRECONSTRUCTION PHASE ACTIVITIES : 2.1 Design Review and Documentation: Sl. Description No. Submitted to IE for Review Cleared from IE 1 Minor Bridge 35 of 35 35 2 VUP 18 of 18 18 3 PUP 27 of 27 27 4 Major Bridge 3 of 3 3 5 Box Culvert (No of types) 34 of 34 34 of 34 6 Pipe Culverts (No of types) 3 of 3 3 of 3 2.2 Balance to be Cleared Preparatory Activities: 2.2.1 Permission of Permits: Sr. No. 1 2 3 4 5 Description Permission of the State Government for extraction of boulders from quarry. Permission of Village Panchayat and Pollution Control Board for installation of crushers. Status Remarks Obtained. Obtained. License for use of explosives. Obtained. Permission of the State Government for drawing water from river/reservoir. Yet to Receive. License from Inspector of factories or other competent authority for setting up Batching Plant. Obtained. Page 7 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 Sr. No. Description Status Remarks Clearance of Pollution Control Board for setting up Batching Plant. Clearance of Village Panchayat and Pollution Control Board for Asphalt Plant. Obtained. Obtained. 8 Permission of Village Panchayat and State Government for borrow earth. 9 a) Permission of Forest Dept. for cutting of trees. b) Permission of Revenue Dept. for cutting of non scheduled trees. 2nd stage clearance obtained. Tree cutting in progress & 9141 trees cut. 6 7 2.2.2 Sl. No. Obtained. Shifting of Utilities: Description PD to RO RO to HQ Approval of Estimate Remarks % Physical Progress 1 Etawah Completed Approved at RO Approved Utility shifting in progress. 34% 2 Auraiya Completed Approved at RO Approved Utility shifting in progress 44% 3 Naubasta Completed Approved at RO Approved Utility Shifting in Progress. 60% 4 Kanpur Dehat Completed Completed Approved Utility shifting in progress 25% 5 Kanpur Nagar Completed Approved at RO Approved Utility shifting in progress 58% Page 8 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 2.2.3 Sl. No. Land Acquisition: District 3D Published Date in JMS Submission 3D Award & Notice Additional 3A 1 Etawah 26.01.2013 Completed In Progress 3D under preparation. 2 Auraiya 16.02.2013 Completed In Progress 3A submitted to PIU NHAI. 3 Kanpur Dehat 07.04.2013 Completed In Progress 3A submitted to NHAI HQ. 4 Kanpur Nagar 11.01.2013 Completed In Progress Addition 3D submitted to competent authority. Remarks 21 Villages JMS submitted & Hearing of all 21 villages completed. 13 village 3G award Done. 39 Villages JMS submitted & Hearing of 30 villages completed. 30 village 3G award Done. 37 villages JMS submitted out of 37 villages. Hearing of all villages completed. 18 Village 3G award completed. All 6 villages JMS submitted & Hearing of 4 villages completed. 4 Villages 3G award completed. Sl. No. District From To Length in Km. No of Villages Hearing Completed JMS Submitted Valuation Submitted 3G Award Completed 1 Etawah 323475 350800 27.33 21 21 21 15 13 2 Auraiya 350800 389300 38.50 39 30 39 32 30 3 Kanpur Dehat 389300 450600 61.30 37 37 37 28 18 4 Kanpur Nagar 450600 483687 33.09 6 4 6 6 4 103 92 103 81 65 TOTAL 2.2.4 Tree Cutting: Sl. No. District No. of trees to be cut Trees cut Balance % Progress 1 Etawah 542 235 307 43% 2 Auraiya 1247 740 507 59% 3 Kanpur Dehat 8799 7970 829 91% 4 Kanpur Nagar 211 196 15 93% 10799 9141 1658 85% Total Page 9 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 2.2.5 Hindrance Chart: Attached as Annexure A. 7. CONSTRUCTION PHASE : 7.1 Traffic Management Facilities Mobilised at Site : o Status of Diversions: As per Annexure B. o Safety Reports as per Annexure C. 3.2 Disposal of Construction Debris, Rubbish & Disposable from site : At site very minor quantity of disposable material being disposed in GOVT land identified. We have also written to NHAI for providing the land for disposal of debris and rubbish material in further course of time. 3.3 Sl. No. 1 2 3 4 Material Mobilisation at Site : Description Aggregate Sand Cement Steel Unit MT MT MT MT Qty. 152375 82135 2440 2150 The closing stock details as per the table provided above shows that we have ample stock of major material to cater the progress of work for next 2 months. 3.4 Plants, Equipments & Construction Machinery at Site : Sl. No. Descriptions TOTAL Qty. (Nos.) 1 MOTOR GRADER 29.00 2 VIBRO COMPACTOR 30.00 3 VIBRO TANDEM 16.00 4 MINI TANDEM 9.00 5 PTR 4.00 6 DOZER 3.00 Remarks Page 10 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 Sl. No. Descriptions TOTAL Qty. (Nos.) 7 TRACTOR DOZER 3.00 8 EXCAVATOR 33.00 9 JCB 24.00 10 WHEEL LOADER 17.00 11 SENSOR PAVER 10.00 12 WMM PAVER 2.00 13 Milling Machine 5.00 14 PQC PAVER (slip form paver) 4.00 15 KERB PAVER 4.00 16 EICHER 10.8 9.00 17 TIPPER (20 TON) 184.00 18 WATER TANKERS 20KL/10KL 42.00 19 TRANSIT MIXERS 6 CU.M 33.00 20 TRUCK TRAILERS (2S+1B) 7.00 21 BITUMEN BROWSER 7.00 22 DIESEL BROWSER 5.00 23 BROOMER 6.00 24 TOWER LIGHT 16.00 25 HYDRA CRANE 12.00 26 WMM PLANT 250 TPH 5.00 27 HMP 160 TPH 4.00 28 BATCHING PLANT(30 CUM) 5.00 29 BATCHING PLANT(60 CUM) 2.00 30 BATCHING PLANT(120 CUM) 3.00 31 CRUSHER TPH 9.00 32 GSB Screening Plant 1.00 33 Sand Screening Plant 4.00 34 DEWATERING PUMPS 24.00 35 BAR CUTTING MACHINE 9.00 Remarks Page 11 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 Sl. No. Descriptions TOTAL Qty. (Nos.) 36 WELDING SETS 43.00 37 DG SETS 128.00 38 WEIGH Bridge 13.00 39 MINI BUS 6.00 40 LMV 39.00 41 MAHINDRA PICKUP 15.00 3.5 Remarks SHE (Safety, Health & Environment) Reporting and EMP Implementation: As per Annexure D. 3.6 QA & QC Tests Reports – Summary attached as Annexure E. 3.7 PHYSICAL PROGRESS OF WORK : Main Carriage Way : Sl. No. 1 2 3 4 5 6 7 8 9 Activity Unit C&G Embankment Sub Grade GSB WMM DBM BC DLC PQC Km. Km. Km. Km. Km. Km. Km. Km. Km. Total Scope Completed 274.60 274.60 274.60 274.60 143.72 143.72 190.15 130.28 130.28 % Completed 230.59 216.73 212.22 210.38 117.67 114.54 104.39 86.08 73.53 83.97% 78.92% 77.28% 76.61% 81.87% 79.69% 54.90% 66.08% 56.44% Shoulder Progress Status: Sl. No. Description Unit 1 Main Carriage Way Km. L/s Total Scope R/s Total 96.83 92.50 189.33 L/s 62.97 In Progress R/s Total 54.89 117.86 Drain Progress Status: Sl. No. 1 2 Description RCC Drain Earthen Drain Unit Km. Km. Total Scope 96.16 224.26 Completed In Progress 16.38 - 2.10 Page 12 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 Service Road : Sl. No. Activity 1 2 3 4 5 6 7 Unit C&G Embankment Sub Grade GSB WMM DBM BC Km. Km. Km. Km. Km. Km. Km. Total Scope 185.13 185.13 185.13 185.13 185.13 185.13 229.55 Completed 78.91 71.97 69.85 67.13 61.05 51.78 44.68 % Completed 42.62% 38.88% 37.73% 36.26% 32.98% 27.97% 19.46% Progress Of Structures: Sl. No. 1 2 3 4 5 6 7 Activity Unit Minor Bridges Major Bridges VUP PUP Box Culverts Pipe Culverts FOB Nos. Nos Nos. Nos Nos Nos Nos Total Scope 35.00 3.00 18.00 27.00 109.00 139.00 4.00 Completed 19.00 6.00 9.00 93.00 103.00 - % Completed 54.29% 0.00% 33.33% 33.33% 84.55% 74.10% 0.00% In Progress 17.00 3.00 12.00 15.00 8.00 24.00 - FINANCIAL PROGRESS: Description Total Construction Cost in crores Amount PCA & Work Done up to 30th June. 2014 1955 1063.08 54.38% Total Expenditure till 30.06.2014 in crores 1063.08 STRIP CHART ON PHYSICAL PROGRESS : Pavement 6-Laning – Layer Chart – Annexure – F Service Roads – all category (Sch B)wise – Annexure – G Structures Progress Chart – Annexure - H Page 13 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 3.8 S- Curve on Financial Progress: Page 14 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 3.9 MILE STONE ACHIEVMENT STATUS : Sl. No. Mile Stones Date Target Target in Lacs Achieved on 1 Mile Stone 1 - 180th day from Appointed Date 09-Sep-13 10% 195.50 28-May-13 2 Mile Stone 2 - 365th day from Appointed Date 13-Mar-14 30% 586.50 28-Feb-14 3 Mile Stone 3 - 730th day from Appointed Date 13-Mar-15 75% 1,466.25 It is appreciable that the targets of Mile Stones 1 & 2 are achieved before the schedule date. 3.10 Overview at the end of June. 2014 Time elapsed from Appointed Date : 15.5 month Time elapsed from Appointed Date in % : 51.66 % of Construction Period (30 Months) Cost incurred 54.38% of CV. 4. LIST OF ANNEXURES 1. Annexure A – Strip Chart of Hindrances 2. Annexure B – Diversion Details 3. Annexure C – EMP Report 4. Annexure D – Safety Report 5. Annexure E - Quality Tests 6. Annexure F - Strip Chart Main Carriage Way 7. Annexure G - SR Linear Progress Status 8. Annexure H – Structure Progress Chart 9. Annexure I – Weather Report 10. Annexure J – MCW Linear Progress Status 11. Annexure K – Organisation Chart 12. Annexure L – Structure Progress Status 13. Annexure M – Photographic record of Compliance on safety observation. Page 15 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 5. PHYSICAL WORK PROGRESS PHOTOGRAPHS : Girder Launching Completed @ 421+828 LCW Major Bridge DLC Laying in Progress @ Ch. 427+200 Page 16 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 Mastic Asphalt in Progress @ 408+325 Minor Bridge Girder Launching in Progress @ Ch. 379 Minor Bridge Page 17 Six Laning of Etawah – Chakeri (Kanpur) Section of NH-2 from Km 323/475 to Km 483/687 in the State of Uttar Paradesh. (Under NHDP Phase V on DBFOT) Toll Basis Monthly Progress Report – June-2014 PQC Completed at @ Km.451.640-PUP Girder Erection completed @ Km.450.655 RHS Major Bridge Page 18