Lecture 2: Magnetization, cables and ac losses Magnetization • superconductors in changing fields • magnetization of wires & filaments fine filaments in LHC wire • coupling between filaments Cables • why cables? • coupling in cables • effect on field error in magnets AC losses Rutherford cable • general expression • losses within filaments • losses from coupling Martin Wilson Lecture 3 slide1 JUAS Febuary 2013 Superconductors in changing magnetic fields I φ Ḃ E E Faraday’s Law of EM Induction Edl B dA • changing field → changing flux linked by loop → electric field E in superconductor → current Ir flows around the loop • change stops → electric field goes to zero → superconductor current falls back to Ic (not zero) → current circulates for ever persistent current Martin Wilson Lecture 3 slide2 Ic Ir changing magnetic fields on superconductors → electric field → resistance → power dissipation JUAS Febuary 2013 Persistent screening currents • screening currents are in addition to the transport current, which comes from the power supply • like eddy currents but, because no resistance, they don't decay simplified slab model infinite in y and z • dB/dt induces an electric field E which drives the screening current up to current density Jr • dB/dt stops and current falls back to Jc • so in the steady state we have persistent J = +Jc or J = -Jc or J = 0 nothing else • known as the critical state model or Bean London model J • in the 1 dim infinite slab geometry, Maxwell's equation says B y J B x o J z o J c x B Martin Wilson Lecture 3 slide3 • so a uniform Jc means a constant field gradient inside the superconductor JUAS Febuary 2013 The flux penetration process plot field profile across the slab B fully penetrated field increasing from zero Bean London critical state model • current density everywhere is Jc or zero • change comes in from the outer surface Martin Wilson Lecture 3 slide4 field decreasing through zero JUAS Febuary 2013 Magnetization of the Superconductor for cylindrical filaments the inner current boundary is roughly elliptical (controversial) When viewed from outside the sample, the persistent currents produce a magnetic moment. Problem for accelerators because it spoils the precise field shape We can define a magnetization (magnetic moment per unit volume) M V J J J B I .A V NB units of H for a fully penetrated slab when fully penetrated, the magnetization is Ms B 2a a 1 J a M s J c x dx c a0 2 Martin Wilson Lecture 3 slide5 4 2 Jc a Jc d f 3π 3π where a, df = filament radius, diameter Note: M is here defined per unit volume of NbTi filament to reduce M need small d - fine filaments JUAS Febuary 2013 Magnetization of NbTi M Bext Hysteresis like iron, but diamagnetic M H iron Martin Wilson Lecture 3 slide6 Magnetization is important because it produces field errors and ac losses JUAS Febuary 2013 Coupling between filaments recap Ms 2 Jc d f 3π • reduce M by making fine filaments • for ease of handling, filaments are embedded in a copper matrix • coupling currents flow along the filaments and across the matrix • reduce them by twisting the wire • they behave like eddy currents and produce an additional magnetization dB 1 pw Me dt ρt 2π Me • but in changing fields, the filaments are magnetically coupled • screening currents go up the left filaments and return down the right Martin Wilson Lecture 3 slide7 2 μ τ o 2ρt 2 dB τ where μo dt pw 2π 2 per unit volume of wire rt = resistivity across matrix, pw = wire twist pitch JUAS Febuary 2013 Transverse resistivity across the matrix Poor contact to filaments J r t r Cu 1 λsw 1 λsw Thick copper jacket include the copper jacket as a resistance in parallel Martin Wilson Lecture 3 slide8 Good contact to filaments J where lsw is the fraction of superconductor in the wire cross section (after J Carr) J r t r Cu 1 λsw 1 λsw Some complications Copper core resistance in series for part of current path JUAS Febuary 2013 Computation of current flow across matrix B B calculated using the COMSOL code by P.Fabbricatore et al JAP, 106, 083905 (2009) Martin Wilson Lecture 3 slide9 JUAS Febuary 2013 Two components of magnetization Magnetization 1) persistent current within the filaments M s λsu Mf depends on B 2 J c(B) d f 3π where lsu = fraction of superconductor in the unit cell External field Me Ms 2) eddy current coupling between the filaments dB 1 pw M e lwu dt ρt 2π Me depends on dB/dt or Magnetization is averaged over the unit cell Martin Wilson Lecture 3 slide10 M e lwu 2 2 dB μ p τ where τ o w μo dt 2ρt 2π 2 where lwu = fraction of wire in the section JUAS Febuary 2013 Measurement of magnetization In field, the superconductor behaves just like a magnetic material. We can plot the magnetization curve using a magnetometer. It shows hysteresis - just like iron only in this case the magnetization is both diamagnetic and paramagnetic. M d1 d2 dt dt integrate Δφ1 Δφ2 ΔM B Note the minor loops, where field and therefore screening currents are reversing Two balanced search coils connected in series opposition, are placed within the bore of a superconducting solenoid. With a superconducting sample in one coil, the integrator measures DM when the solenoid field is swept up and down Martin Wilson Lecture 3 slide11 JUAS Febuary 2013 Magnetization measurements RRP Nb3Sn wire with 50m filaments flux jumping at low field caused by large filaments and high Jc NbTi wire for RHIC with 6m filaments 5105 Magnetization M (A/m) . Magnetization M A/m . 16000 0 -5105 -3 Martin Wilson Lecture 3 slide12 total magnetization 0 reversible magnetization -16000 0 field B Tesla 5 -4 0 Field B (T) JUAS Febuary 2013 4 Fine filaments for low magnetization Accelerator magnets need the finest filaments - to minimize field errors and ac losses single stack double stack Martin Wilson Lecture 3 slide13 Typical diameters are in the range 5 - 10m. Even smaller diameters would give lower magnetization, but at the cost of lower Jc and more difficult production. JUAS Febuary 2013 Cables - why do we need them? • for accurate tracking we connect synchrotron magnets in series • for a given field and volume, stored energy of a magnet is fixed, regardless of current or inductance • for rise time t and operating current I , charging voltage is V RHIC 1 2 B2 E LI vol 2 2μo L I 2E t It E = 40kJ/m, t = 75s, 30 strand cable cable I = 5kA, charge voltage per km = 213V wire I = 167A, charge voltage per km = 6400V FAIR at GSI E = 74kJ/m, t = 4s, 30 strand cable cable I = 6.8kA, charge voltage per km = 5.4kV wire I = 227A, charge voltage per km = 163kV • so we need high currents! the RHIC tunnel • a single 5m filament of NbTi in 6T carries 50mA • a composite wire of fine filaments typically has 5,000 to 10,000 filaments, so it carries 250A to 500A • for 5 to 10kA, we need 20 to 40 wires in parallel - a cable Martin Wilson Lecture 3 slide14 JUAS Febuary 2013 Cable transposition • many wires in parallel - want them all to carry same current zero resistance - so current divides according to inductance • in a simple twisted cable, wires in the centre have a higher self inductance than those at the outside • current fed in from the power supply therefore takes the low inductance path and stays on the outside • outer wires reach Jc while inner are still empty • so the wires must be fully transposed, ie every wire must change places with every other wire along the length inner wires outside outer wire inside • three types of fully transposed cable have been tried in accelerators - rope - braid - Rutherford Martin Wilson Lecture 3 slide15 JUAS Febuary 2013 Rutherford cable • Rutherford cable succeeded where others failed because it could be compacted to a high density (88 94%) without damaging the wires, and rolled to a good dimensional accuracy (~ 10m). • Note the 'keystone angle', which enables the cables to be stacked closely round a circular aperture Martin Wilson Lecture 3 slide16 JUAS Febuary 2013 Manufacture of Rutherford cable 'Turk's head' roller die puller finished cable superconducting wires Martin Wilson Lecture 3 slide17 JUAS Febuary 2013 Coupling in Rutherford cables B • Field transverse coupling via crossover resistance Rc Ra Rc • Field parallel coupling via adjacent resistance Ra usually negligible • Field transverse coupling via adjacent resistance Ra B crossover resistance Rc adjacent resistance Ra B Martin Wilson Lecture 3 slide18 JUAS Febuary 2013 Magnetization from coupling in cables B` • Field transverse coupling via crossover resistance Rc 1 Bt c 1 Bt 2 c 2 M tc p N(N 1) p 2 120 Rc b 60 ρc b 2b 2c where M = magnetization per unit volume of cable, p= twist pitch, N = number of strands Rc Ra = resistance per crossover rc ra = effective resistivity between wire centres • Field transverse coupling via adjacent resistance Ra 1 Bt c 1 Bt p 2 M ta p 6 Ra b 48 r a Cos 2θ where q = slope angle of wires Cosq ~ 1 • Field parallel coupling via adjacent resistance Ra • Field transverse ratio crossover/adjacent M pa 1 B p b 1 B p p 2 b 2 p 8 Ra c 64 ρa cos 2θ c 2 (usually negligible) M tc Ra N(N 1) R 45 a M ta Rc 20 Rc So without increasing loss too much can make Ra 50 times less than Rc - anisotropy Martin Wilson Lecture 3 slide19 JUAS Febuary 2013 Cable coupling adds more magnetization filament magnetization Mf depends on B Magnetization M s λsu External field Mtc 2 J c(B) d f 3π coupling between filaments Me depends on dB/dt dB 1 pw M e lwu dt ρt 2π Me Ms 2 coupling between wires in cable depends on dB/dt 1 Bt c M tc lcu p N(N 1) 120 Rc b 1 Bt c M ta lcu p 6 Ra b where lcu = fraction of cable in the section Martin Wilson Lecture 3 slide20 JUAS Febuary 2013 Controlling Ra and Rc 1000 bare copper untreated Staybrite • surface coatings on the wires are used to adjust the contact resistance • the values obtained are very sensitive to pressure and heat treatments used in coil manufacture (to cure the adhesive between turns) • data from David Richter CERN Cored Cables • using a resistive core allows us to increase Rc while keeping Ra the same Resistance per crossover Rc nickel oxidized Stabrite 100 10 1 0.1 0 50 100 150 200 Heat treatment temperature C 250 • thus we reduce losses but still maintain good current transfer between wires • not affected by heat treatment Martin Wilson Lecture 3 slide21 JUAS Febuary 2013 Magnetization and field errors – an extreme case Magnetization is important in accelerators because it produces field error. The effect is worst - DB/B is greatest at injection because - magnetization, ie DB is greatest at low field skew quadrupole error 300 6 mT/sec 13 mT/seec 19 mT/sec 200 skew quadrupole error in Nb3Sn dipole which has exceptionally large coupling magnetization (University of Twente) 100 0 -100 -200 -300 0 Martin Wilson Lecture 3 slide22 1 2 Field B (T) 3 4 5 JUAS Febuary 2013 AC loss power E Faraday's law of induction d Edl dt BdA J A Jc loss power / unit length in slice of width dx p( x ) E J c dx dB J c dx dt P B M B total loss in slab per unit volume a dx a a 1 1 dB a P p( x )dx J c x dx B J c B M a0 a dt 0 2 x for round wires (not proved here) J B 4 2 P B M B Jc a B Jc d f 3π 3π also for coupling magnetization 1 Pe B M e B 2 ρt Martin Wilson Lecture 3 slide23 2 B 2 pw 2π 2 o JUAS Febuary 2013 Hysteresis loss T2 B2 T2 loss over a field ramp B1 B 2 dB Q M dt MdB dt T1 B1 loss per ramp independent of B T1 • in general, when the field changes by dB the magnetic field energy changes by (see textbooks on electromagnetism) • so work done by the field on the material dE HdB W o HdM • around a closed loop, this integral must be the energy dissipated in the material Q o HdM o MdH hysteresis loss per cycle (not per ramp) Martin Wilson Lecture 3 slide24 M H just like iron JUAS Febuary 2013 Integrated loss over a ramp 1) Screening currents within filaments B2 Jc and M vary with field Q M(B)dB B1 round wire J J o Bo Kim Anderson J c ( B) ( B Bo ) approximation good at low field, less so at high field B2 B0 2 2 J o Bo 2 Q d dB d J B ln f f o o 3π B1 (B Bo) 3π B B 0 1 B 2 M s(B) J c (B)d f 3π loss per ramp, independent of B 2) Coupling currents between filaments 1 M e B ρt pw 2π 2 B (B2 B1 )2 1 pw Q M(B)dB (T2 T2 ) ρt 2π B1 B2 T2 2 B2 linear ramp B1 T1 3) Coupling currents between wires in cable 1 Bt 2 c 2 M tc pc 2 60 ρc b Martin Wilson Lecture 3 slide25 2 2 2 (B B ) 1 p c 2 1 c Q M tc(B )dB 2 (T T ) r 60 b 2 2 c B1 loss per ramp ~ 1/DT B2 all per unit volume - volume of what? JUAS Febuary 2013 The effect of transport current • in magnets there is a transport current, coming from the power supply, in addition to magnetization currents. • because the transport current 'uses up' some of the available Jc the magnetization is reduced. • but the loss is increased because the power supply does work and this adds to the work done by external field total loss is increased by factor (1+i2) E where i = Imax / Ic B Bo 2 2 d f J o Bo ln 2 (1 i ) 3π B1 Bo B usually not such a big factor because • design for a margin in Jc plot field profile across the slab Jc • most of magnet is in a field much lower than the peak B Martin Wilson Lecture 3 slide26 JUAS Febuary 2013 AC losses from coupling 1) Persistent currents within filaments Ps 2 lsu B J c d f 3π between filaments Magnetization 2) Coupling between filaments within the wire 1 Pe lwu B 2 ρt pw 2π 2 within filaments External field 3) Coupling between wires in the cable between wires 1 Bt2 c Ptc lcu pc N(N 1) 120 Rc b 1 B t2 c Pta lcu pc 6 Ra b Martin Wilson Lecture 3 slide27 2 1 B p b Ppa lcu pc 8 Ra c JUAS Febuary 2013 Summary of losses - per unit volume of winding 1) Persistent currents in filaments power W.m-3 2 Ps lsu M f B lsu J c ( B ) d f B 3π loss per per ramp J.m-3 Qs lsu B Bo 2 d f J o Bo ln 2 3π B B o 1 where lsu , lwu , lcu = fractions of superconductor, wire and cable in the winding cross section 2) Coupling currents between filaments in the wire 3) Coupling currents between wires in the cable don't forget the filling factors Martin Wilson Lecture 3 slide28 power W.m-3 transverse field crossover resistance power W.m-3 2 p 2 B Pe lwu M e B λwu ρt 2π 1 Bt2 c Ptc lcu p N(N 1) 120 Rc b transverse field adjacent resistance power W.m-3 1 Bt2 c Pta lcu p 6 Ra b parallel field adjacent resistance power W.m-3 2 1 B p b Ppa lcu p 8 Ra c JUAS Febuary 2013 Concluding remarks • changing magnetic fields drive superconductor into resistive state losses – leave persistent currents • screening currents produce magnetization (magnetic moment per unit volume) lots of problems - field errors and ac losses • in a synchrotron, the field errors from magnetization are worst at injection • we reduce magnetization by making fine filaments - for practical use embed them in a matrix • in changing fields, filaments are coupled through the matrix increased magnetization - reduce it by twisting and by increasing the transverse resistivity of the matrix • accelerator magnets must run at high current because they are all connected in series - combine wires in a cable, it must be fully transposed to ensure equal currents in each wire • wires in cable must have some resistive contact to allow current sharing - in changing fields the wires are coupled via the contact resistance - different coupling when the field is parallel and perpendicular to face of cable - coupling produces more magnetization more field errors • irreversible magnetization ac losses in changing fields - coupling between filaments in the wire adds to the loss - coupling between wire in the cable adds more Martin Wilson Lecture 3 slide29 never forget that magnetization and ac loss are defined per unit volume - filling factors JUAS Febuary 2013