Presented by: De Carlo Livio Supervisor: Scheubel Maud Section: EN/MME-MM Type: Hostaphan RNK 2600 Hostaphan RNK 2600 From: Sefar Sefar Date: September 2010 December 2010 Samples: 6 2 (S1=#89 & S2=#89_2) Hostaphan RNK 2600 JINR January 2011 2 (R1=#047 & R2=#002) Observations with stereomicroscope ○ Both sides (coated and chemically treated) and cross section Observations with optical microscope ○ Polished cross section Tensile tests ○ 10*31 mm Stereomicroscope observations Type 3 6 samples from Sefar September Type 2 Type 1 4 samples presented a weld like: 2 samples from Sefar December 2 samples presented a weld like: Length: 0,8 to 0,9 mm Thickness: 55 to 60 μm 2 samples from JINR January • Length: 0,9 mm Thickness: 60 to 70 μm • Critical section: • • Length: 0,3 mm • Thickness: 60 to 70 μm • Extremities not correctly welded - Thickness: 30 μm to 45 μm - Length: 110 μm to 170 μm Length: Length:0,6 0,9mm mm Thickness Thickness: 5064 to μm 90 μm Tensile tests 6 samples from Sefar September 2 samples from Sefar December and 2 samples from JINR January S2 S1 R2 R1 1bis 1 3 2 4 5 Tensile test results 6 samples from Sefar September Hostaphan RNK 2600 welded and treated (36 µm) Sample 1 Sample 1bis Sample 2 Sample 3 Sample 4 Sample 5 Type Type 1 Type 1 Type 2 Type 2 Type 1 Type 1 Tensile strength (MPa) 120,7 127,2 109,6 112,4 107,2 105.4 2 samples from Sefar December and 2 samples from JINR January Hostaphan RNK 2600 welded and treated (36 µm) Type Tensile strength (MPa) Sample S1 Sample S2 Sample R1 Sample R2 Type 3 Type 3 Type 3 Type 3 127,5 127,6 124,2 132,6 Stereomicroscope observations after tensile test 6 samples from Sefar September Type 1 Failure in the critical section Type 2 Unsticking of the two extremities Stereomicroscope observations after tensile test 2 samples from Sefar December Type 3 S1: Failure in the weld S2: Failure outside the weld but apparition of a crack Elongation 2 samples from JINR January Type 2 R1: Failure outside the weld R2: Failure outside the weld but apparition of a crack Elongation Optical microscope observations 6 samples from Sefar September Melted area not visible 2 samples from Sefar December 2 samples from JINR January Optical microscope observations Melted area measurements S E F A R 2 Samples Bef. t.t (%) Aft t.t (%) Sefar 1 42,6 36,7 Sefar 2 52,4 47,4 Dubna 1 49,0 49,0 Dubna 2 33,3 30,6 Optical microscope observations Length measurements S E F A R 1 D U B N A 2 Samples Sefar 1 Bef. t.t (μm) 870 Aft t.t (μm) 970 Elongation (µm) 100 Sefar 2 860 910 50 Dubna 1 850 860 10 Dubna 2 550 600 50 Optical microscope observations Thickness measurements D U B N A 1 Sefar 1: Failure in the weld Comment: No a significant reduction of thickness in the weld, failure happens suddenly Sefar 2: No failure but apparition of an elongation Comment: Slight reduction but not significant JINR 1: No failure and no elongation in the weld Comment: The reduction of section is more visible JINR 2: No failure but apparition of an elongation Comment: No significant reduction Optical microscope observation Width outside the weld measurements D U B N A 1 Thickness (µm) Point 1 Point 2 Point 3 Point 4 Section 1 36 37 37 37 Section 2 36 36 Section 3 36 37 Section 4 36 Section 5 36 36 Section 6 36 Comment: Thickness of 36 to 37 µm => No measurable reduction lower than 1 µm Conclusions Improvement in weld formation by Sefar (September to December) and JINR JINR weld has the same behavior at the failure than Sefar December 1 / 2 of weld Sefar December resist to the tensile test 2 / 2 of weld JINR resist to the tensile test All results should be confirm by next observations Next step Observations of four samples from Sefar December 2010/ Sefar January 2011/ JINR to be delivered Optical analyze Optical analyze Tensile test 4X Sections comparison Tensile test results: 6 samples from Sefar September Hostaphan RNK 2600 welded and treated (36 µm) Sample 1 Type Tensile strength (MPa) Elongation at rupture (%) Type 1 120,67 7,66 Sample 1bis Type 1 127,19 8,96 Sample 2 Type 2 109,54 / Sample 3 Type 2 112,36 / Sample 4 Type 1 107,19 3,89 Sample 5 Type 1 105.37 2,99 Hostaphan RNK 2600 no welded and without deposit (36 µm) Tensile strength(MPa) 260-280 Elongation at rupture 25-40 % 2 samples from Sefar December and 2 samples from Dubna January Hostaphan RNK 2600 welded and treated (36 µm) Tensile strength (MPa) Elongation at rupture (%) Sample S1 Sample S2 Sample R1 Sample R2 127,49 127,57 124,21 132,61 12,35 10,65 5,1 9,48