Molten Salt as a Heat Transfer Fluid in Solar Thermal Power Plant Applications Stewart Wyatt MANE6970 Fall 2015 Solar Thermal Power Plants A Solar Thermal Power Plant (STPP) utilizing molten salt as a heat transfer fluid and thermal energy storage medium, may continue to operate during solar disturbances. Figure from Medrano, M., A. Gil, I. Martorell, X. Potau, L. F. Cabeza. 2010. “State of the Art on High-Temperature Thermal Energy Storage for Power Generation. Part 2 – Case Studies.” In Renewable and Sustainable Energy Reviews, Volume 14, Pages 56-72. Molten Salt as a Heat Transfer Fluid The use of molten nitrate salt (60%w NaNO3, 40%w KNO3) is investigated with respect to its heat transfer characteristics at the high Reynolds and Nusselt numbers found in the receiver of a practical solar thermal power plant. A review of the literature has provided data for this and other molten salts but only below the required Reynolds and Nusselt number ranges. Molten Salt as a Heat Transfer Fluid The differential temperature between the tube wall and heat transfer fluid of the STPP central receiver is investigated with concentrated solar flux of up to 1.0 MW.m-2. Available means to deal with the heat transfer predictions for turbulent flow with variable physical properties are reviewed. Nusselt number correlations reviewed include: • Dittus-Boelter • Sieder-Tate • Petukhov • Gnielinski Molten Salt as a Heat Transfer Fluid The influence of the variable properties with temperature of molten salt, especially dynamic viscosity, are considered. Dynamic Viscosity versus Temperature for liquid 60%w NaNO3/40%w KNO3: Molten Salt as a Heat Transfer Fluid The influence of surface roughness in the calculation of the Nusselt number is considered. The wide range of friction factor data suggests it may be of greater significance than the Nusselt number correlation. Kolb, G. J. 2011. An Evaluation of Possible Next-Generation High-Temperature Molten-Salt Power Towers. Albuquerque, NM: Sandia National Laboratories. Norris, R. H. 1970. “Some Simple Approximate Heat-Transfer Correlations for Turbulent Flow in Ducts with Rough Surfaces.” In Augmentation of Convective Heat and Mass Transfer, Edited by A. E. Bergles, R. L. Webb., The Winter Annual Meeting of the American Society of Mechanical Engineers. New York: ASME. Molten Salt as a Heat Transfer Fluid Various operating scenarios are considered with the resulting temperature differential between the inside tube wall and the bulk fluid temperature determined. A circular tube exposed to external collimated radiation model is used [Mackowski 2015]. The resulting deviation from the constant fluid property assumption is investigated. Mackowski, D. W. 2015. Conduction Heat Transfer: Notes for MECH 7210. Mechanical Engineering Department, Auburn University. Accessed 11 September. www.eng.auburn.edu/~dmckwski/mech7210/condbook.pdf