Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Programme plan 2008-2009 MicroDrivE Bioprocessing Ethanol fermentation Feed, new products CO2 Ethanol Biogas Methane Spent ”grains” Pretreatment Methane yield Ethanol yield Hydrolysis, new enzymes Digestate MicroDrivE Biomanure Plant nutrients, hygiene Biopreservation Energy ”lean” storage storage Sugar beet Cereal grains Straw (energy crops) (forest products) 1 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 A research programme on sustainable biofuel production 2007 -09 Overall program objectives Increase the energy yield of biofuel processes Improve economic margins and profitability Minimise environmental impact Background MicroDrivE (Microbially Derived Energy) is a thematic research programme, aiming towards a holistic understanding of the biological aspects of sustainable biofuel processes, extending from farm/forest – to fuel – to farm/forest nutrient recirculation. The program is funded by the Faculty of Natural resources and Agricultural Sciences, SLU (50 % funding), the National Energy Board, the Swedish farmers Research Foundation (SLF), Medipharm AB, Syngenta Seeds, Tekniska Verken Linköping/ Svensk Biogas AB, Jästbolaget AB, Chematur Engineering AB, Sala-Heby Energi AB and Danisco/Genencor AS. The participating SLU departments contribute with additional resources to MicroDrivE, while participating companies have substantial development projects connected to programme research. The MicroDrivE research team is composed of microbiologists and molecular biologists and biochemists working within six major projects: 1) Biopreservation of feed stock, 2) Enzymatic hydrolysis of plant polymers, 3) Ethanol fermentation, 4) Bioprocessing of ethanol co-products, 5) Biogas fermentation, 6) Biomanure recirculation of biogas digestate. Programme structure Research within MicroDrive research is organised as three types of projects: I) Rapid response to industrial/sectorial requirements - 20-week M SC projects (exjobb) supervised by programme researchers II) Long-term generic knowledge development - 4-year Ph D student projects supervised by programme researchers III) Scientific in-depth studies - 2-year post doc projects supervised by programme researchers Programme management A Steering Committee is appointed to see to that the Program is carried out in accordance with the intentions in the Program Plan and the policy guidelines for NL-faculty thematic programmes. The NL-faculty and each external contributor are entitled to appoint one Committee member each. The faculty will also provide the secretary for the meetings. The right of member appointment includes the right to remove and/or substitute appointed member. The Steering Committee meets regularly, at present four meeting per year are scheduled. The Steering Committee has appointed a Program Director, presently professor 2 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Johan Schnürer, responsible for directing the day-to-day work within the Program. The Program Director has appointed a Program Management Group, responsible for assisting in managing the program. This group consists of key researchers within MicroDrivE, presently it includes docent Mats Sandgren (hydrolytic enzymes), docent Volkmar Passoth (ethanol fermentation) and docent Anna Schnürer (biogas fermentation). Legal issues Financing and IPR issues have been handled through a number of agreements as specified below. Partner NL-SLU, Medipharm, Syngenta Seeds, Tekniska Verken Jästbolaget, Chematur Engin. Project Financing Type Agreement Date 2007-11-12 Sala Heby Energi Financing Agreement 2008-02-06 SLF (JS 1,2,3) Financing Contract 2006, 2007 STEM(JSt) STEM (MS) Financing Financing Contract Contract 2007 2008 Libyan goverment Financing a PhD proj. Contract 2008-01-19 Consortium of MicroDrivE Researchers MicroDrivErs for IPR and MicroDrivE AB Agreement 2008-03-20 SLU Holding IPR support, etc LOI 2008-02-04 MicroDrivErs AB MicroDrivE has formed a co-workers consortium, MicroDrivErs, to handle any intellectual property rights, negotiating licence agreements etc, which might be a result of the work. The partners in such a body will be the scientists, PhD students and postdocs involved in the centre. The consortium may decide to form a company, MicroDrivErs AB, and SLU Holding have obtained an option to become shareholder. Potential earnings from intellectual properties will be distributed among inventors participants and a defined portion will also be used for own patent applications or other protections of intellectual property rights. Communication plan MicroDrivE maintains a close direct communication with program contributor/partners, representing broad areas of the biofuel sector. The programme also aims for an efficient communication through standard scientific procedures, e g conference specialist presentations and peer-reviewed journal publications, as well as more general presentations and a homepage targetting a broader audience (http://microdrive.slu.se). 3 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Communication activities - resources and deliverables 2008 1. External communication Web-page maintenance Lecture and poster preparations, incl. presentations FTEM 16 0.5 2 Deliverables Year:Q 10OO hits 08:4 12 International presentations 08:4 ▪ Approved plan 08:4 Program plan writing for 2009 0.5 Writing of publications 10 ▪ 6 publications 08:4 Meetings with industry 0.5 ▪ Minutes 08:4 0.5 ▪ Press reports 08:4 FTEM 1.5 Deliverables Year:Q ▪ Monthly programme meetings 0.5 Minutes (10) 08:4 ▪ Internal seminars 0.5 Hand-outs (8) 08.4 ▪ Preparation of presentations for Steering comm.. 0.5 Reports (3) 08:1 – 08:4 Interviews and popular science 2. Internal communication Education MicroDrivE scientists are continiously involved in the teaching of future agronomists, biotechnologists and civil engineers in biofuel related topics. In addition, the programme offers a series of 20-week MSc projects within bio-preservation, enzymatic pre-treatments, ethanol fermentation, bioprocessing of byproducts, biogas production and soil fertility effects of bioresidues. The projects are supervised by scientists from the Departments of Microbiology, Molecular Biology, and Chemistry at the Swedish University of Agricultural Sciences (SLU), Uppsala. Most projects will be industry related, mediating both a wider perspective, as well as expert knowledge. The projects will be arranged in a comprehensive MSc Project School with common activities, such as lectures within bioenergetics, microbiology and innovation processes. The MicroDrivE MSc project school is intended for students within the chemistry, microbiology and biotechnology areas, including engineering, that are interested in future technologies for biofuel production and environmental concerns. At SLU, this could include students within the MSc study programmes Biotechnology, Plant Biology, and Environmental Pollutants and Risk Assessment, as well as within Agronomy, with focus on animal husbandry, food science, as well as plant and soils science. Each autumn and spring term, the MicroDrivE program starts 8-12 MSc projects of 20-weeks duration. All external contributors to the program are given the opportunity to suggest topics for the MSc projects. The NL-faculty is funding a four-year graduate school (2008-2011) in 4 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Bioenergy for PhD-students (1.1 MSEK per year). MicroDrivE scientists will be involved in planning and teaching of courses, while the PhD students of MicroDrivE will participate. MicroDrivE programme deliverables The programme as such, has a number of overall deliverables, some in common with the individual projects 1-6. Programme Level – Workpackages, tasks, and deliverables 1. Staffing, management and infra structure Deliverables ▪ Formation of key scientist team Report to SC Year:Q 08:1 ▪ Program management group formed Report to SC 08:1 ▪ Recruitment of 5 PhD students Offical SLU registration 07:2 07:3 08:1 ▪ Recruitment of 2 post-docs First working day 08:1,3 ▪ 8 new biorefinery fermentors (ethanol/biogas) 4 additional biogas fermentors First fermentor run -:- 08:1 08:2 08:2 ▪ Advanced sugar analysis intrument First analysis run 2. Communication Deliverables Year:Q 07:2 ▪ MicroDrivE homepage First external log-in ▪ ▪ General program poster – public communication General program poster – scientific communication First presentation First presentation 07:2 07:2 ▪ ▪ Press releases and newspaper interviews Oral presentations for stakeholders (politicians, farmers, industrialists etc) ? 10 presentations ? 08:4 ▪ Scientific presentations at international symposia 8 oral presentations 5 posters 08:4 ▪ Scientific publications 12 scientific publications 08:4 3. Education Deliverables ▪ MicroDrivE M Sc project school 8 – 12 M Sc theses ▪ ▪ 2 completed PhD projects 3 completed PhD projects 2 PhD theses 3 PhD thesis 4. Innovation and development ▪ Research leading to innovations ▪ Industrial partner development process Deliverables 3 patent applications Year:Q Annual 10:4 11:2 Year:Q 07,08,09 2 licence agreements 07:4, 09:2 5 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Projects 1. Biopreservation of crop feed stock – microbial techniques for energy saving storage Project leader Docent Karin Jacobsson Project team PhD-student Matilda Olstorpe (Formas) MSc-project student(s) (Jenny Bohrling, Spring 2008) Resources MicroDrivE: 12 FTE months 2007, 18 FTE 2008 and 8 FTE 2009 Objective To develop biopreservation techniques that will reduce the energy input required for storage of sugarbeets and grains intended for biofuel production. Specific goals - To isolate bacterial and fungal strains from sugarbeets to identify and collect relevant target strains for inhibition studies, as well as putative biocontrol strains. - To isolate bacterial and yeast strains from grain storage systems to identify putative biopreservation strainss. - To develop laboratory scale storage systems for sugarbeets. - To develop laboratory scale storage systems for grains. - To evaluate of the performance of biopreservation strains under different conditions such as water activity, temperature variations etc. - To evaluate the effects of biopreservation microorganisms on ethanol production. - To evaluate the biopreservation efficiency in full scale storage systems. Material ownership Syngenta Seeds AB owns the germplasm of sugar beet varieties to be evaluated Intellectual property rights The MicroDrivEr´s consortium. Stakeholders Syngenta Seeds AB, Swedish Farmers’ Foundation for Agricultural Research (SLF), the Federation of Swedish Farmers (LRF) and the sugar industry at large. Industrial partner Syngenta Seeds AB, Box 302, SE-261 23 Landskrona, Sweden. Contact: Mats Levall. Project strategy and realisation Sugarbeets 6 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 From 2008, the project will be focused on storage systems similar to those used today, i.e where beets are stored in clamps on farms under tarpaulin, and maybe a layer of straw to protect against the cold, but with the use of biocontrol yeasts. If storage is improved by oxygen limitation, beets may instead be stored in WINLIN bags. Today, the time for which the beets can be stored is limited to a few months due to sugar losses as a result of the inherent respiration of the sugarbeets and to infestation by soil pathogens. In Sweden, storage problems are usually associated with Botrytis and Fusarium species (Persson & Olsson 2006). Damage to the sugarbeets cannot be avoided due to demands of foliage removal from the refineries. Growth of Fusarium in and a surrounding the top may result in 36% fresh weight losses in beets stored at 12 C (Persson 2002). Three putative biocontrol yeasts have been isolated so far and additional strain will be isolated. New strains and the known biocontrol yeast Pichia anomala J121 (se below) will be evaluated for their ability to inhibit growth of pathogens with focus on Fusarium culmorum and Botrytis cinerae in the laboratory but under simulated natural conditions, such as temperature fluctuations and varying air humidity. Also, storage under oxygen limiting conditions will be compared to non-limiting conditions. Candidates will be tested in model scale trials, and finally in on-farm storage systems. Losses of sucrose due to yeast growth will be followed using HPLC (anionexchange chromatography) or NIR-based technologies. For beets intended for ethanol or biogas production, conversion of sucrose into glucose and fructose may not be a problem. Still, if the techniques developed should be useful also to the sugar industry, sucrose losses must be considered. Sugarbeets that have stored well remain to be collected. Such material will be used to compare the microbial communities on sugarbeets that have stored well and those that have deteriorated with molecular, non-cultivation based techniques. If possible, this will also include a comparison between different beet cultivars. Cereals High moisture grains to be used as animal feed can be stored in airtight silos were the carbon dioxide produced from the grain respiration inhibits growth of spoilage microorganisms. This system is sensitive to air leakage, for example during removal of grains for feeding, as this can result in heavy mould growth. The biopreservation yeast Pichia anomala J121 inhibits mould growth in airtight systems and has been well characterised (Petersson 1998, Druvefors 2004 ). The mechanism has been shown to be production of ethyl acetate, ethanol and probably also other metabolites, rather than nutrient limitation or spatial crowding (Druvefors et al 2005a). The inhibitory activity of a number of other putative biopreservation yeast species have been investigated in a mini silos system but no strain with a better inhibitory capacity than P. anomala J121 was found (Druvefors 2005b). Lab scale minisilo systems (test tubes) and pilot scale silos systems for moist grain storage have been developed and are described in Druvefors 2004. Work has since been initiated to develop lab scale systems for storage in bags made from WINLIN-plastic and this will continue in this project. A starter culture for airtight storage of grains Biopreservation of grain is highly dependent on the water content of the stored material. A starter culture based on lactic acid bacteria will only be efficient if the water content is high enough to allow the bacteria to grow (lower than appr. 60% DM) and produce lactic acid. P. anomala J121 can grow at a wateractivity as low as 0.82 (Fredlund et al, 2002) and can be used to preserve drier grains. It is difficult for the farmer to exactly determine and then 7 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 control the water content. Thus, the ideal starter culture should work at both high and low wateractivities and then contain a mixture of P. anomala J121 and a suitable LAB. However, P. anomala will utilize the lactic acid produced by LAB as a carbon source resulting in an increase in pH and growth of spoilage organisms. If a LAB can be found that can inhibit growth of P. anomala J121, it should be possible to combine the two organisms in a starter culture where P. anomala J121 will dominate in dry grain and LAB in wetter grains and then simultaneous inhibit the undesired growth of P. anomala. The LAB strains collected from grains stored in WINLIN-bags at different farms will be screened for yeast inhibitory properties and suitable strains evaluated in the model that will be developed. Common to both crops For both systems studies on the effect on the yeast(s) or lactic ac on the yeast used for ethanol production will be initiated at an early stage in collaboration with MicroDrivE project 3. Ethanol fermentation. Biopreservation strains affecting the fermentation negatively will not be studied further. The strain chosen will be subjected to safety assessment in collaboration with the DOMprogram. Ideally, it should be possible to apply the improved storage techniques also to sugarbeets to be used for sugar production, and grain used as animal feed. Depending on the use, the legislation will differ, and this has to be dealt with during later stages of the project. Workpackages, tasks, resources and deliverables 1. Strain isolation and characterisation (2007) FTEM 12 Deliverables Year:Q ▪ Isolation and identification of bacterial and fungal strains from sugarbeets. 2 Report on identification and strain identities. Laboratory work finished ▪ Identification and characterization of bacteria and yeast from sugarbeets with a biopreservation activity. Initial inhibitions studies on sugarbeets 3 Report on antifungal strains Part 1 completed. Part 2 ongoing 07:4 ▪ Isolation of yeast and bacteria from grain storage systems. Completed 07:4 ▪ Identification and characterization of bacteria and yeast with a biopreservation activity from grains 2 Delayed until 08 07:4 ▪ Community profiling 3 Scientific article Delayed until 08 07:4 2. Efficacy Evaluation and strain characterisation (2008) 2 FTEM 18 Deliverables 07:2 Year:Q ▪ Field trial with P. anomala in stored grains 5 Scientific article 08:2 ▪ Development of laboratory scale storage systems for sugarbeets and evaluation of strains. 3 Scientific article 08:3 ▪ Production of material for evaluation in fermentation with collaboration of ethanolfermentation. 2 08:4 8 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 ▪ Development of a dual LAB-yeast for airtight storage of grains 4 ▪ Development of a laboratory scale plastic bagbased storage system for grain 1 ▪ Community profiling on sugarbeets 3 3. Efficacy Evaluation contd and Safety Evaluation (2009) FTEM 8 Scientific article 08:4 08:4 Protocol 08:4 Scientific article Deliverables Year:Q ▪ Evaluation of safety of strains and traceability 2 Final report on safety assessment 09:2 ▪ Model scale storage system and/or field trials 6 Scientific article 09:2 One patent application 09:4 GANNT Chart Tasks & Decision points (DP) 1 2007 Q 2 3 4 1 2008 Q 2 3 4 1 2009 Q 2 3 4 1 Strain isolation – 1:1 sugarbeets 2 Strain characterisation 1:2 3 Strain isolation 2– 1:3 sugarbeets 4 Community profiling 1:4 5 1:5 Strain isolation - grains 6 Field trial -grain 77 Labscale storage of sugarbeets and strain evaluation 88 Material for ethanol production evaluation 9 Development of dual starter cultures 10 Labscale storage systems for grain 11 Community profiling 12 Strain safety evaluation 13 Model scale or field trials 2:1 2:2 2:3 2:4 2:5 2:6 3:1 3:2 References Druvefors, UÄ. 2004. Yeast biocontrol of grain spoilage moulds – Mode of action of Pichia anomala. Agraria 466. Department of Microbiology, Swedish University of Agricultural Sciences. 9 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Druvefors, UÄ, Passoth, V and Schürer, J. 2005a. Nutrient effects on biocontrol of Penicillium roqueforti by Pichia anomala J121 during airtight storage. Appl. Environ. Microbiol. 71: 18651869. Druvefors, UÄ and Schnürer, J. 2005b. Mold-inhibitory activity of different yeast species during airtight storage of wheat grain. FEMS Yeast Res. 5: 373-378. Fredlund, E., Druvefors, U., Boysen, M.E., Lingsten, K.-J. and Schnürer, J. 2002. Physiological characteristics of the biocontrol yeast Pichia anomala J121. FEMS Yeast Res. 2: 395-402. Persson, L. and Olsson, Å. 2006. Åtgärder mot förluster av svampangrepp i sockerbetor under odling och lagring. SBU. Persson, L. 2002. Inventering av svampsjukdomar i fält och lager. SBU projektkod: 2002-1-2-408. Petersson, S. 1998. Yeast/Mould interactions during airtight storage of high-moisture feed grain. PhD thesis. Agraria 97. Department of Microbiology, Swedish University of Agricultural Sciences. Ström, K., Sjögren, J., Broberg, A. and Schnürer, J. 2002. Lactobacillus plantarum MiLAB393 produces the antifungal cyclic dipeptides cyclo(L-Phe-L-Pro) and cyclo(L-Phe-trans-4- OH-LPro) and 3-phenyllactic acid. Appl. Environ. Microbiol. 8: 4322-4327. 2. Hydrolytic enzymes Project leaders Docent Jerry Ståhlberg (75%), Dr Mats Sandgren (50%) Project team (2008) Researcher Henrik Hansson (mid 2008-2009) Postdoc Evalena Andersson (-Jun2008), Mohamed Abdel-Aziz (Sept 2008 - Feb 2010, scholarship applied from Swedish Institute) PhD students Jonas Vasur (2008), NN (mid 2008-2009), NN (mid 2008-2009) BSc students Hanna Davies, Elin Einarsson, Mia Hertzberg, Emma Jacobsen (Mar-Jul 2008) MSc students Jesper Svedberg (Jan-Jul 2008), Majid Haddad (Jun-Dec 2008) Resources MicroDrivE: ~50 FTE months 2008, ~50 FTE months 2009, ~25 FTE months 2010. Objective Improve enzymatic processes at different stages along the biofuel process chain, with main focus on enzymes for saccharification of starch, cellulose and other polysaccharides; in a shorter perspective for enhanced yields from sugar and starch crops, and in a longer perspective for the use of cellulosic biomass as the main raw material. Specific goals - Enhance ethanol yield by enzymatic degradation of cellulose/hemicellulose. - Boost biogas production by enzyme supplementation. - Compare enzyme mixtures and process conditions to optimise enzymatic saccharification. - Structural and functional characterisation of beta-glucanases of interest for processing of cereal beta-glucans. - Search for superior enzymes in certain wood-degrading microbes. - Determine molecular structures of key enzymes for biomass saccharification and pursue protein engineering towards enhanced performance. Material ownership 10 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 - Genencor/Danisco will provide certain enzyme preparations. Their use and any components isolated thereof is regulated by MTAs (Materials Transfer Agreement) with SLU. - MTAs need to be negotiated for enzymes, organisms or raw material for enzyme preparation provided by the group of Prof. M. Samejima, University of Tokyo (UT) or other third party. - Prepared material should be co-owned by MicroDrivE if substantial work has been invested here in the preparation. - The MicroDrivE consortium shall own material that is entirely produced within the project (e.g. enzymes isolated from biogas sludge). Intellectual property rights - Previously signed contracts with SLU give Genencor/Dansico a 5 years patent right to any results emerging from the use of Genencor/Danisco owned material. Current NDAs (NonDisclosure Agreement) give Genencor/Danisco the right to evaluation of patentability for 3 months prior to disclosure/publication of the results. - The rights to results emerging from use of material provided by the group of Prof Samejima, UT, or other third party, shall be shared with MicroDrivE. Stakeholders The project is co-funded by the Swedish Energy Agency (Energimyndigheten) and by Genencor - A Danisco Division. Industrial partner Genencor - A Danisco Division, is one of the worlds leading enzyme-producing companies. This company has for many years had extensive research programs with the aim to identify new enzymes, from many different micro organisms, that potentially could be utilised in enzymatic pre-treatment of different plant materials used in various industrial applications. The company has also for many years had several research programs with the aim to optimize the enzyme mixtures used for saccarification of ligno-cellulosic plant materials, with the aim to decrease the total cost for the enzymes used in the process. Project strategy Commercial optimised enzyme mixtures for cellulose, hemicelllulose and starch saccharification will be used initially to evaluate processing methods of important feed-stocks (e.g. sugar beets, wheat grain, distillation residuals) for enhancing yields in ethanol fermentation and biogas digestion. The importance of certain individual enzymes will further be evaluated. Engineering programs already underway for some key enzymes will be pursued and complemented with mining for key components produced by biogas microbial communities and potent wood-degrading fungi and protozoa. Enzymes of particular interest will be subject to structure/function studies to enable modifications towards improved performance. The MicroDrivE project will also be tied to ongoing structure/function studies of fungal laminarinases, as potential tools for degradation of cereal beta-glucans and for added-value products from biofuel waste. Scientific approach and realisation WP 1. Beta-glucanases - Collaboration with UT (and Bengt Guss?). Within the collaboration with UT we study structure and function of one the major laminarinases, Lam16A, from the wood-decaying fungus Phanerochaete chrysosporium. We 11 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 have solved and published the structure of this enzyme and are currently elucidating molecular mechanisms for substrate binding and hydrolysis and transglycosylation activity. The genome of P. chrysosporium contains 20 homologous genes belonging to the same family of glycoside hydrolases as Lam16A. UT are currently trying to express the most interesting of these. Within MicroDrivE we want to evaluate if Lam16A or any of the isoenzymes can be useful for degradation of cereal beta-glucans. Such enzymes may also be useful for preparation of added-value products from biofuel wastes, either through degradation of beta-glucan rich material (predominant component in yeast and fungal cell walls) or by utilising the transglycosylation activity for oligosaccharide synthesis. Certain beta-glucans are known to have immunostimulating and anti-tumour effects. WP 2. Enhanced yield of ethanol from sugar beets and starch crops. - Together with Volkmar Passoth and (Karin Jacobsson?). Application of enzymes for degradation of cellulose and other polysaccharides will mobilise further soluble sugar for fermentation and also enhance the yield of sucrose extraction from the sugar beets and facilitate starch liquefaction with starch crops, both factors contributing to an enhanced yield of ethanol. Initially an optimised cellulase mixture for cellulose saccharification will be used in combination with additional carbohydrases (e.g. pectinases, hemicellulases) in trials with different sugar beet and wheat grain raw materials. Enzyme dosage and processing conditions will be evaluated as well as the influence of different storage conditions, for example frozen vs. fresh sugar beets, and dried wheat grain vs. wet storage with microbial preservation. Trials will also be made with inclusion of the wheat straw. Further studies may include optimisation of processing conditions, enzyme blend and/or studies of importance of individual enzymes or further additives, depending on the outcome of the pilot studies. WP 3. Enhanced biogas yield by enzyme supplementation. - Together with Anna Schnürer. The microbial communities in biogas communities are able to degrade a large variety of materials. But when using cellulose-rich feedstocks, substantial amounts of the cellulose remain in the residual material. This project aims at evaluating to which extent the utilisation of cellulose may be improved by supplementary enzyme addition. Optimised cellulase mixtures will be used with different types of biogas feed-stocks (e.g. distillers spent grain, wheat grain, silage, household waste) and different methods for enzyme application will be evaluated, either pre-digestion or at various time-points during the biogas digestion process. Mesophilic and thermophilic digestions will also be compared. WP 4. Ethanol and biogas from lignocellulose biomass. - Together with Volkmar Passoth and Anna Schnürer. During the first half of 2008 a pilot study will be performed with the aim of establishing routines for preparation (milling, sieving) and thermochemical pretreatment of cellulose materials as well as enzymatic saccharification and analysis of solubilised sugars and to devise standard conditions for evaluation of yields from different cellulosic raw materials. Potential substrates for ethanol production are currently being collected including oat and wheat straw, hemp, Reed canary grass, pine, spruce, and aspen saw dust, Salix and others. After estimations of ethanol yields from saccharification under ”standard” conditions, the influence of various parameters will be examined and optimised for the most interesting substrates, such as enzyme dose, temperature, pH, ionic strength, and enzyme composition. Based on the results of theoretical yields, representative substrates will be chosen for ethanol 12 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 fermentation studies. Substrates of particular interest will also be selected as feedstocks for biogas digestion studies in order to evaluate which method would be the most efficient way to derive biofuel from the biomass material. WP 5. Structural characterisation and engineering of biomass degrading enzymes. - Collaborations with Genencor/Danisco and with UT. Within an ongoing collaboration with Genenor/Danisco we study the structure and function of biomass degrading enzymes, primarily from H. jecorina, and try to engineer key components towards improved performance in large-scale saccharification applications. The aim is to reduce the cost for enzymes in the process. With cellulosic raw materials the enzyme cost needs to be reduced to make bioethanol competitive with fossil fuels. Structures have already been determined of the major components and engineering programs are well underway. But there are also several genes that are induced of which less is known. We want to elucidate their role in the degradation machinery, and characterise these proteins structurally and biochemically, in order to enable engineering of proteins that turn out to be of interest in cellulose saccharification or other biotechnical applications. Some of the enzymes currently under study will be tested for ethanol and biogas yield enhancement. A similar approach will be applied for enzymes of interest within the collaboration with UT. WP 6. Enzymes from potent wood degraders. - Collaboration with UT and others. Industrially produced cellulases come almost exclusively from ascomycete fungi, with Hypocrea jecorina (also known as Trichoderma reesei) being the major workhorse today. In nature, however, basidiomycete fungi play a dominating role in wood degradation and lignocellulose recycling. Among them there may exist superior enzymes for certain applications. Rather few comparative studies of basidiomycete cellulases have been made though, in large part because the key cellulases notoriously refuse to be heterologously expressed. We collaborate with the group of Prof. M. Samejima, University of Tokyo, who study molecular biology and enzymology of wood-degrading basidiomycetes. They have already identified several enzymes homologous to known key enzymes for cellulose degradation and are searching for further enzymes. We want to compare the performance of these enzymes with their counterparts in H. jecorina. Interesting cellulase genes have also been found in certain protozoa that live as symbionts in the hindgut of termites. We will analyse the sequences from a structural-functional point of view in order to identify targets of interest. The Tokyo group will try to express those, either in Pichia pastoris or in a basidiomycete expression system currently under development. Through another collaboration we expect to get access to enzymes from the root-rot fungus Heterobasidion annosum, a major pathogen on spruce that causes severe economical loss in the Swedish forest industry. It is an efficient wood degrader and we expect that it will have enzymes with highly interesting properties. The fungus has been chosen as target for a genome-sequencing project at the Joint Genome Institute, JGI, after an initiative by Prof. Jan Stenlid, Dept. Forest Mycology and Pathology, SLU. Work packages, tasks, resources and deliverables 1. Beta-glucanases FTEM Deliverables 33 ▪ ▪ Structure studies of reaction mechanism in Pc Lam16A Studies of hydrolysis and transglycosylation in Year:Q 9 3 publications 08:3 9 1 publication 08:4 13 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Lam16A wt and engineered mutants ▪ Finalise structure/function analysis of Pc Lam16A 15 2. Enhanced yield of ethanol from sugar beets and starch crops ▪ Publication of results from pilot study of ethanol yields from wheat grain, +/- preservation/drying ▪ Pilot study of ethanol yields from sugar beets, +/preservation, +/- enzymes ▪ Ethanol yields with various starch crops, +/cellulose, +/- enzymes ▪ Follow-up study. Process optimisation FTEM 3. Enhanced biogas yield by enzyme supplementation ▪ Pilot study with cellulosic feed-stocks +/- enzyme, e.g. silage, house-hold waste, saw dust, Salix ▪ Studies of enzyme dosage and optimisation of processing conditions. Cost/benefit evaluation. FTEM 4. Ethanol and biogas from lignocellulose FTEM 1 PhD thesis Deliverables 35 09:1 Year:Q 2 1 publication 08:4 9 Report 08:4 9 Manuscript 09:2 Processing protocol Manuscript 10:2 15 Deliverables 29 9 20 Report 08:2 Processing protocol Manuscript 10:2 Deliverables Year:Q MSc report 08:3 64 ▪ Pilot study: Routines for analysis of fermentable sugars from lignocellulose saccharification Yields of fermentable sugars from various cellulose substrates under “standard” conditions Optimisation of saccharification conditions for selected cellulose substrates Ethanol yields from selected cellulose substrates 10 ▪ Biogas yields from selected cellulose substrates 10 Report 09:4 ▪ Follow-up study and compilation of results 15 1-2 publications 10:2 ▪ ▪ ▪ 5. Structural characterisation and engineering of biomass-degrading enzymes ▪ Engineering of H. jecorina key cellulases ▪ Test the influence on ethanol and biogas yield of other individual H. jecorina enzyme components (other than the two key cellulases) 6. Enzymes from potent wood-degraders 9 Year:Q 10 10 FTEM MSc report 1 publication MSc report 1 publication Report Deliverables 36 11 11 11 1 1 1 FTEM One improved enzyme component per year Performance of one component per year ▪ ▪ ▪ ▪ Isolate Cel7 isoenzymes from P. chrysosporium and compare activity with H. jecorina bench-marks Sequence analysis of protist cellulase genes and selection of interesting targets Search for new enzymes in H. annosum, P. chrysosporium and other basidiomycetes Cloning and expression of selected cellulases and comparison with H. jecorina bench-marks Determine structure? Initiate engineering program Year:Q 08:2 09:2 10:2 08:2 09:2 10:1 Deliverables Year:Q 6 BSc report 08:3 2 Report 08:4 6 MSc report 09:1 10 Report, manuscript 09:4 11 Report 10:2 30 ▪ 09:1 09:2 09:3 09:4 09:4 14 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 GANNT Chart Tasks 1 1:1 Structure studies of Pc Lam16A 1:2 Studies of Lam16A transglycosylation 1:3 Finalize analysis of Pc Lam16A 2:1 Publication of results from pilot study 2:2 Pilot study: Ethanol yields from sugar beets 2:3 Ethanol yields with various starch crops 2:3 Follow-up study. Process optimizations 3:1 Pilot study: Biogas from cellulosic mater. 3:2 Enzyme dosage and process optimizations 4:1 Pilot study: Routines for sugar analysis 4:2 Yields of fermentable sugars from dif substrates 4:3 Saccharification optimizations 4:4 Ethanol yields from selected substrates 4:5 Biogas yield from selected substrates 4:6 Follow-up study and comp. of experiments 5:1 Engineering of cellulases 5:2 Test the influence on ethanol and biogas yield 6:1 Isolation of P.c. Cel7A enzymes 6:2 Seq. of identified cellulase proteins 6:3 New enzymes from H. annosum 6:4 Cloning of identify new cellulases 6:4 Structure 2008 Q 2 3 4 1 2009 Q 2 3 4 2010 Q 1 2 15 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 determination of new cellulases Integrated evaluation 3. Ethanol fermentation Project leader Docent Volkmar Passoth Project team Doktorand Johanna Blomqvist Postdoc André Förster Four master students (Anna Eriksson, Madeleine Nilsson, Helena Jansson, Johan Hägglund) Resources MicroDrivE: 36 FTE months (J. Blomqvist, 30 FTE months (V. Passoth), 24 FTE months (Postdoc), 15 FTE months (master students), 1 FTE months (J. Rejholt, Jästbolaget for cosupervision of a master student, work package 6), 2 FTE months (J. Ståhlberg, M. Sandgren for supervision of a master student, work package 5, 6) Objective To improve ethanol production by identifying new production strains. To investigate the impact of alternative raw material storage/ new raw materials on the fermentation process Specific goals 1. To determine the potential of Dekkera bruxellensis for industrial ethanol production 2. To determine the role of the lactic acid bacteria in ethanol production processes 3. To investigate the microbial flora in a variety of industrial ethanol fermentations to identify production strains with a high potential 4. To investigate the competition between different production and infection strains to find conditions for stable ethanol fermentation 5. To test ethanol production from airtight (without drying) stored grain 6. To test the impact of using new enzymes for poly-glucose (starch, cellulose) degradation on ethanol production Material ownership - not applicable ? Intellectual property rights The MicroDrivErs consortium Stakeholders Industrial partner Jästbolaget, Chematur AB, Medipharm AB 16 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Project strategy, scientific approach and realisation The core task of the project will be the establishment of standard fermentation procedures in the laboratory scale. Fermentations will be run under defined conditions and the relevant parameters (specific substrate consumption rate, specific biomass and ethanol production rates, yield coefficients) will be determined. This creates the possibility to compare the results of the different approaches with each other; thus, the best possible strain or co-cultivation regime will be identified. The potential of D. bruxellensis for ethanol production and its interaction with the lactic acid bacterium (LAB) Lactobacillus vini (Passoth et al. 2007) and other yeasts will be investigated in a Ph.D. project. As the physiology of the non-conventional yeast D. bruxellensis is poorly investigated yet, we will run a postdoc-project (interacting with the Ph.D. project), which is specifically dedicated to the physiology of this yeast. Partial projects involving enzymatic degradation before fermentation will be run in collaboration with the group of J. Ståhlberg, and M. Sandgren. In this part, several Masters’ projects will be involved. We will also test the impact of alternative storage of grain (Passoth and Schnürer 2003) on the ethanol productivity. Fermentation characteristics of Dekkera bruxellensis and Lactobacillus vini: A defined cultivation system will be established. Cultivation will be done in continuous fermentation, either with or without recirculation of the organisms in the fermenter. External conditions like dilution rate, temperature, pH, and oxygen supply will be regulated. Cells (yeasts, bacteria and the consortium) will be cultivated in minimal medium with glucose as sole carbon source or in medium provided by Reppe AB or other ethanol producing companies. In these systems, we will identify ethanol and biomass yields and productivities under the tested environmental conditions. Co-cultivation of D. bruxellensis and L. vini: The yeast and the bacterium will be cocultivated in batch and continuous cultivations with different substrates and the influence of the co-cultivation on cell viabilities and growth rates will be determined. If we can find a significant effect we will also test the influence of other lactic acid bacteria on yeast growth and viability. Finally it will be tested whether there are similar effects of lactic acid bacteria on the growth of S. cerevisiae. For this project, methods for real time PCR quantification of the involved microorganisms and living cell counting by flow cytometry will be developed. Characterisation of yeast- lactic acid bacteria consortia in other industrial ethanol fermentations: Samples will be taken from industrial ethanol plants and the microorganisms will be spread on medium selective for either yeasts or lactic acid bacteria. The cells will be quantified and identified using PCR-fingerprint and rDNA-sequencing. We have already contacts to several ethanol-producing companies and will establish new contacts with the help of one partner in our project, who is worldwide selling fermentation equipments. This will give a general survey about industrial yeast strains and the role of their interactions with lactic acid bacteria in the production process. D. bruxellensis or the consortium of D. bruxellensis and L. vini will be cultivated in continuous cultivation with either glucose or the industrial substrate under several different culture conditions (dilution rates, temperatures, pH, with and without yeast recycling). The consortium will be challenged by the addition of high cell numbers of other organisms. These organisms will include the yeasts S. cerevisiae and Pichia anomala and other yeasts and lactic acid bacteria that have been isolated from other ethanol production processes. By this, we will determine the stability of the process and under which circumstances one strain can outcompete another one. Fermentation of poly-glucose: We will test the ability of several commercially available enzymes to degrade soluble starch, with special consideration of the degradation velocity at conditions at which bakers’ yeast can grow (30-32ºC, pH 5-6). Based on these results, a 17 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 model cultivation (based on a simple shake-flask culture) will be established, where bakers’ yeast is grown in the presence of starch and the starch degrading enzymes with the highest degradation capacity. We will estimate the basic growth parameters, like specific growth rates, biomass yields and maximum final biomass concentration dependent on the amount of substrate and added enzyme. If this process functions, we will further analyse it using the above-mentioned controlled cultivation system. We will later test cellulose material together with according enzymes in the same way. Testing of alternative storage systems: Grain will be stored in mini-silos, simulating airtight storage. According biocontrol yeasts and lactic acid bacteria will be added to the minisilos. After 2-3 weeks storage, the starch in the grain will be degraded to mono- and disaccharides using according enzymes and the sugar will be fermented to ethanol in model fermentations. These fermentations will be compared to control cultivations, where dried grain is used instead. The parameters of the fermentations will be determined. Work packages, tasks, resources and deliverables 1. Potential of D. bruxellensis for FTEM Deliverables industrial ethanol production 27 6 Fermentation protocols for batch Creating defined cultivation and continuous cultivations systems (fermentation) for D. Batch protocol completed, bruxellensis Optimisation ongoing, continuous culture started, extension necessary One publication Fermentation characters (specific 8 Ongoing, eventually necessary to production rates, yield extend to 08: 3 coefficients) of D. bruxellensis 8 One publication, lab-scale Metabolic flux analysis in D. protocol to cultivate D. bruxellensis bruxellensis to reach maximum productivity 5 Middle scale protocol for ethanol Pilot scale fermentation with production with D. bruxellensis yeast recycling (at Chemature) 07: 4 08: 2 09: 2 09: 2 2. Role of lactic acid bacteria (LAB) in ethanol fermentation Creating defined cultivation systems for L. vini Year: Q 08: 2 FTEM Deliverables 22 6 Fermentation protocols for batch and continuous cultivations Ongoing, necessary to extend One publication Fermentation characters (product 4 Ongoing, necessary to extend spectra, specific production rates, yield coefficients) from different carbon sources of L. vini One publication, protocol for coCo-cultivation of D. bruxellensis 6 cultivation, establishing a method and L. vini: Effects on cell for viable cell count by flow viability and fermentation cytometry, one master thesis parameters One publication, one protocol for Co-cultivation of D. bruxellensis 6 real time PCR quantification of and S. cerevisiae and other LAB L. vini and other LAB (isolated from ethanol Year: Q 07: 4 09: 2 09: 4 18 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 fermentations): Effects on cell viability and fermentation parameters, competition between different LAB-strains 3. Investigation of the microbial flora in industrial ethanol fermentations Isolation of yeast and LAB from industrial fermentations (Chematur customers and others) Monitoring the population in selected ethanol fermentations FTEM Deliverables 10 5 A collection of yeast and LAB strains from ethanol productions Ongoing 5 One publication Year: Q 4. Competition between production and infection strains Challenging of D. bruxellensis and D. bruxellensis/ L. vini with a high number of microorganisms (isolates from industrial fermenters and other highly competitive strains) Challenging a S. cerevisiae cultivation with D. bruxellensis and other microorganisms (see above) FTEM Deliverables 10 5 Cultivation protocol for stable non-sterile ethanol production based on D. bruxellensis, one publication Year: Q 5 09: 4 Cultivation protocol for stable non-sterile ethanol production based on S. cerevisiae, one publication 09: 4 09: 4 09: 4 5. Ethanol production from airtight FTEM Deliverables stored grain 6 Estimation of the impact of Airtight storage of grain in model 6 biocontrol on subsequent steps ensilations with biocontrol (starch degradation and ethanol organisms (Druvefors et al. production), one master thesis, 2005), enzymatic pretreatment one publication Experiments and and model fermentation thesis completed, publication under writing Year: Q 6. New enzymes for polyglucoseFTEM Deliverables degradation 14 Protocols for the degradation of Degradation of cellulose/ starch 14 polysaccharides from different materials, model fermentations, origins, two master thesis, one to estimating the ethanol yield from two publications the materials Starch completed, one Master thesis completed, patent application under consideration, cellulose postponed Year: Q 07: 4 07: 4 19 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 GANNT chart Tasks & Decision points (DP) 1 Creating defined cultivation 2 3 4 5 6 systems (fermentation) for D. bruxellensis Specific production rates, yield coefficients of D. bruxellensis Metabolic flux analysis in D. bruxellensis Pilot scale fermentation with yeast recycling Creating defined cultivation systems for L. vini Fermentation characters of L. vini 1 2007 Q 2 3 4 8 9 10 4 1 1:3 1:4 2:1 2:2 2:3 2:4 3:1 3:2 4:1 and D. bruxellensis/ L. vini with a high number of microorganisms Challenging a S. cerevisiae cultivation with D. bruxellensis and other microorganisms 4:2 13 Airtight storage of grain in 14 model ensilations with biocontrol organisms, enzymatic pretreatment and model fermentation Degradation of cellulose/ starch materials 4 1:2 11 Challenging of D. bruxellensis 12 2009 Q 2 3 1:1 7 Co-cultivation of D. bruxellensis and L. vini Co-cultivation of D. bruxellensis and S. cerevisiae and other LAB Isolation of yeast and LAB from industrial fermentations Monitoring the population in selected ethanol fermentations 1 2008 Q 2 3 5:1 6:1 References 20 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Druvefors UÄ, Passoth V, Schnürer J. 2005. Nutrient effects on biocontrol of Penicillium roqueforti by Pichia anomala J121 during airtight storage of wheat. Appl Environ Microbiol 71: 1865-1869 Passoth V, Schnürer J. 2003. Non-conventional yeasts in antifungal application. In de Winde, J.H. (ed.) Functional genetics of industrial yeasts. Springer Verlag Berlin Heidelberg. 297-329 Passoth V, Blomqvist J, Schnürer J. 2007. Dekkera bruxellensis and Lactobacillus vini form a stable ethanol-producing consortium in a commercial alcohol production process. Appl Environ Microbiol 73: 4354-4356 4. Bioprocessing of ethanol fermentation by-products Project leader Professor Bengt Guss Project team Docent Sebastian Håkansson, Dr Thomas Eberhard, Docent Hans Jonsson Resources MicroDrivE: 6 FTE months 2007, 10,5 FTE months 2008, 11 FTE months 2009 Objective To make bio-ethanol production a sound economical as well as environmental alternative to fossil fuels, profitable use of process waste and by-products must be considered. Increased bio-ethanol production will also increase the availability of the by-product distillers’ waste (sv. “drank”) that today mostly is used as animal feed. The objective of the present project is to develop novel “ green “ biotechnological products/ applications of distiller’s waste. Specific goals Goal 1. Basic characterization of distillers’ waste from various sources. Goal 2. New fermentation substrates from distillers’ waste. Goal 3. Distillers’ waste as microbial formulation support. Goal 4. The use of filamentous fungi grown on distillers’ waste as source for developing novel biomedical products. Goal 5. Stabilisation and refinement of distillers’ waste with selected LAB starters Material ownership ? Intellectual property rights The MicroDrivEr´s consortium Stakeholders ? Industrial partner XX AB, Medipharm (LAB starters, novel growth media etc) Project strategy 21 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 The project is divided into five subprojects further described in WP1-5. The different subproject will collaborate and support each other and will be run mainly by master thesis students. Scientific approach and realisation We have characterized wheat based distillers’ waste with respect to carbohydrates, amino acids, C/N/P, and trace elements. The analysis of common soluble carbohydrates, soluble amino acids, C/N/P, and trace elements, as well as analysis of the insoluble part, was performed by a commercial laboratory. Analysis of a few selected soluble substances was performed at the Department of Chemistry, SLU, using NMR spectroscopy, mass spectrometry and chromatography, supplemented by chemical derivatization techniques when necessary. Currently we are investigating sources of non grain based distillers’ waste (sugar beets and potatoes) to also characterize these products if feasible. We will characterize whole or fractionated distillers’ waste for its function in supporting growth of certain model microorganisms representing gram-positive and gram-negative bacteria as well as yeast and fungi. Distillers’ waste with or without supplement of carbon/nitrogen/phosphorous/salt sources will be used. The reverse experiments of using distillers’ waste as carbon/nitrogen/phosphorous supplements to defined laboratory media will also be performed. In addition, the usefulness of the non-soluble fraction of distillers’ waste will be tested as solid support/micro-carrier material for model microorganisms that require solid surfaces for growth. Physical features such as the possibility to measure optical density, foaming characteristics as well as sedimentation of non-soluble particles will be evaluated. In addition to evaluating distillers’ waste as a component in new industrial medias, we will also investigate whether soluble components therein, such as carbohydrates, are of use as drying protectants in dry formulations (e.g. freeze- and vacuum drying) of viable microorganisms. The non-soluble fraction of distillers’ waste will also be tested for the usefulness as carrier or bulk material in convectional air-drying (fluidised bed drying) of viable microorganisms. Distillers’ waste will also be evaluated as a substrate for growth of filamentous fungi. In the present project we will explore the possibilities of obtaining chitin, a natural polysaccharide, from filamentous fungi as an alternative source of industrial chitin production. The purified chitin will be chemical modified into a biotechnical important form, called chitosan, a deacetylated derivative of chitin. Chitosan is biocompatible, biodegradable, show low toxicity and can be used in numerous of biotechnical and biomedical applications. In the present subproject we will start to study if the obtained product(s) have a potential in future biomedical applications. These studies will be performed in collaboration with another research group at Lund University. Today distillers' waste is the fermentation residue of ethanol production from cereal grains and is extensively used in the wet or the dried form as an animal feed worldwide. In the wet form a second fermentation step often occurs spontaneously by lactic acid bacteria (LAB) resulting in a stable and hygienic product. The population of LAB varies between different distillers’ grain and is probably largely dependent on physical parameters such as temperature. Thus a possibility to control the LAB fermentation exists. We have examined the LAB and yeast populations that develop naturally in different distillers’ waste preparations. We have also started to examine the fermentation of distillers´grain at different temperatures and with the addition of different strains of LAB. The nutritional and hygienic properties of distillers’ waste fermented with mixtures of selected strains will be evaluated. 22 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Workpackages, tasks, resources and deliverables WP1. Basic characterization ▪ 1:1Analysis of soluble carbohydrates ▪ 1:2 Analysis of soluble proteins, C/N/P and trace elements ▪ 1:3 Analysis of insoluble fraction ▪ 1:4 Microbial evaluation ▪ 1:5 Physical characteristics relevant to fermentation ▪ 1.6 Setup of fermentors WP2. New fermentation substrates ▪ 2:1 Evaluation of the usefulness of distillers’ waste as the main component for new industrial media ▪ 2:2 Evaluation of the usefulness of distillers’ waste as a media supplement. ▪ 2:3 Evaluation of the usefulness of distillers’ waste non-soluble fraction as micro-carrier in fermentation WP3. Distillers’ waste as microbial formulation support ▪ 3:1 Evaluation of soluble substances from distillers’ waste used as drying protectant in microbial formulations ▪ 3:2 Evaluation of non-soluble substances from distillers’ waste used as carrier material in air-dried microbial formulations WP4. The use of filamentous fungi grown on distillers’ waste as source for developing novel biomedical products. 4:1 Evaluation of the growth of filamentous fungi FTEM 2.5 1 Deliverables Year:Q 07:3 07:3 0.5 0.5 08:2 Technical report 08:3 08:3 0.5 07:308:1 FTEM 5 2 Deliverables Master thesis 1 2 5 3 08:4 08:4 09:1 1 FTEM Year:Q Deliverables Master thesis 2 Year:Q 09:2 2 FTEM 5 2 Deliverables Master thesis 3 Year:Q 09:2 in various preparations of distillers’ waste 4:2 Preparation of chitin/chitosan from fungi 1 4:3 Chemical analysis of the chitosan 1 4:4 Start evaluation of the activity of the chitosan preparation in various bioassays 1 23 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 WP5. Stabilisation and refinement of distillers’ waste (DW) with selected LAB starters 5:1 Description of LAB populations in DW of different origin FTEM Deliverables Year:Q 10 5 Master thesis 4 Delayed until 08:1 5 Master thesis 5 07:4 08:2 5:2 Fermentation and hygienic evaluation of DW with different mixtures of LAB 08:4 5:3 Nutritional content of fermented DW GANNT Chart 080205 Tasks & Decision points (DP) 2006 Q 3 4 2007 Q 2 3 4 1 WP1 1:1 1:2 1:3 1:4 1:5 X X X 1:6 X 1 2008 Q 2 3 4 1 2009 Q 2 3 X X X DP X X X WP2 2:1 X X DP 2:2 X X X DP X DP X X DP 2:3 WP3 3:1 3:2 WP4 4:1 X 4:2 4:3 X X X X X X X 4:4 WP5 5:1 4 2010 Q 1 2 X DP DP DP DP DP X 24 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 5:2 5:3 X X 5. The biogas process Project leader Docent Anna Schnürer Project team Reseacher Lotta Levén (Formas) PhD-student Postdoc Msc-project students Resources MicroDrivE: 12 FTE months 2007, 32 FTE months 2008, 32 FTE months 2009 Formas: 8 FTE months 2007, 3 FTE months 2008, 5 FTE months 2009 Objective The main objective is to optimise biogas systems operating with materials of plant origin and at high levels of ammonia. Specific goals To enhance biogas yield by enzymatic degradation of cellulose rich materials (coordinated with MicroDrivE part project 2 “Hydrolytic Enzymes”) To increase the microbial knowledge base of biogas production at high levels of ammonia. To optimise biogas production of protein-rich materials To investigate risks of spreading plant pathogens when using biogas residues as fertilizing agent (coordinated with MicroDrivE part project “X “). Optimisation of phenol degradation in biogas processes (Formas) Material ownership ? Intellectual property rights The MicroDrivE consortium Stakeholders 25 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Tekniska Verken in Linköping and Swedish Farmers’ Foundation for Agricultural Research (SLF) Industrial partner Tekniska Verken in Linköping Project strategy and realisation Enzymatic pre-treatment To obtain a complete anaerobic degradation of the organic matter and the production of biogas, a complex process involving a number of steps and many different microorganisms with different metabolic capacities are required. The efficiency and the biogas yield of this process are dependent on several parameters including for example the character of the substrate and the operational parameters of the biogas plant. One bottle neck for the efficiency of the biogas process is the fist degradation step, the hydrolyis. Generally the hydrolysis rate of biomass containing plant material is slow as compared to for example protein rich materials such as slaughter house wastes. This limited digestibility is caused by shielding effects by lignin on otherwise digestible cellulosic material and the need of microbial production of extra-cellular enzymes. Agricultural crop and waste represent a big biogas source but in order to make biogas production from these materials economically defendable, in particular as production cost has to be taken into account, the biogas yields optimally should be increased. In order to increase the biodegradability (and the biogas yield) from plant materials, different pre-treatment methods such as mechanical pre-treatment (ultrasonic ref), steam pressure and chemical solubilization treatment have been investigated. Another new and interesting pre-treatment step is enzymatic pre-treatment. As the cost in enzymes during the last decade has decreased several-fold, this pre-treatment technique is today highly interesting. To investigate the potential of enzymatic pre-treatment for improved biogas production rates and yields the following part projects are planned; Enzymatic pre-treatment of different agricultural wastes, including distillers waste, and evaluation in biogas batch tests. Evaluation and optimisation of pre-treatment conditions and enzymes Biogas production at high levels of ammonia Anaerobic digestion of organic material is a complex microbiological process requiring the combined activity of several groups of micro-organisms with different metabolic capacities (Zinder 1984). To obtain a stable biogas process, all these conversion steps must work in a synchronised manner. The key organisms in this process are the methanogenic bacteria, producing methane from acetate or hydrogen in the terminal step of the anaerobic food chain. The acetate-utilising methanogens are important since they are the main methane producing bacteria, responsible for as much as 70-80% of the methane produced in a biogas digester. The hydrogen-utilising methanogens are essential for providing a low partial pressure of hydrogen. Without these bacteria several different critical degradation steps cannot precede, e.g. conversion of fatty acids and different aromatic compounds. These degradation steps are thermodynamically unfavourable at high levels of hydrogen. Inhibition of the methanogenic bacteria will result in a decreased degradation rate of the whole process, which ultimately can lead to process failure. 26 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 These important methanogens are strongly negatively affected ammonia, released during the degradation of different protein-rich material, e.g. slaughterhouse waste, manure and distiller waste. Ammonia is inhibitory at rather low levels (2 g NH4+-N/L) but methanogenesis can occur at ammonium levels above 2 g NH4+-N/L. However, to obtain such a process, long adaptation periods are often required and even after adaptation a lower very methane producing capacity is usually obtained compared to an low ammonium process. To avoid problems with inhibitory levels of ammonium, protein rich waste has to be diluted before anaerobic treatment, leading to high handling and storing costs. On the other hand, a high concentration (> 3 g/L) of ammonium-nitrogen significantly increases the value of the sludge as a fertiliser. Furthermore, protein-rich materials are energy rich and generally have a high biogas potential. Microbiological studies in our research group have revealed that an alternative mechanism for methane production can be developed at high levels of ammonium (>5 g NH4+-N/L); syntrophic acetate oxidation (SAO). This process of methane production requires two micro organisms instead of one, one methanogen and one acetate oxidizing bacterium. This process occurs if the process is allowed to slowly acclimatize to increasing ammonium concentrations. These organisms offer a possibility to run stable biogas processes at high levels of ammonia. However to use and optimize this methane producing pathway in largescale biogas processes more knowledge of the responsible organisms are needed. At present not much information concerning this mechanism and the responsible organisms is known. Information concerning operation of large-scale processes with this methane producing pathway is also lacking. Our research group has isolated several ammonia tolerant methanogens and acetate oxidizing bacteria these isolates are awaiting characterisation and studies. To increase the knowledge base concerning biogas production at high levels of ammonia and to facilitate the optimisation of such processes the following part projects are planned. To develop molecular methods in order to specifically analyse acetate/hydrogen producing/consuming communities in biogas processes. To characterize microbial communities and isolates of importance during biogas production at high levels of ammonia. To facilitate stable operation of biogas processes at high ammonia levels by use of isolated ammonium tolerant methanogenic strains or SAO consortium. Optimisation of phenolic compounds in biogas processes (Formas) Phenolic compounds constitute a very important group of contaminating compounds. They originate from a large variety of natural, agricultural and industrial sources (pesticides, plant material, swine manure etc.) and appears in biogas processes both as components of the ingoing substrate, and as intermediates during degradation of different complex organic materials. Our previous studies demonstrated high concentrations of phenols in digestates from several Swedish large- scale biogas processes. The amount of phenols found after application of these digestates as fertilizing agent was just below the Swedish Environmental Protection Agencys´ guideline value for contaminated soil (4 g/g d.w). Furthermore, applications of these digestates were shown to have strong inhibitory effects on soil microbial activity, implicating long-term negative effect on soil fertility. Previous results from our research group showed that phenols can be degraded in biogas processes, resulting in residues with low phenol content. However, the phenol degrading capacity varied greatly between different processes with different management. This suggests 27 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 that the phenol content in anaerobic digestates likely can be controlled and reduced by the use of optimized process management strategies. The described project aims at finding conditions for optimised phenol degradation in biogas processes. The knowledge generated can be used for the development of recommendations for process management strategies towards production of digestates with low phenol content. Furthermore, optimization of phenol degradation can also facilitate the degradation of other aromatic compounds present in the biogas process. Plant pathogens in biogas processes During biogas production of different organic materials a nutrient rich residual is also produced. This residual, also named biomanure or digestate, can be used as a fertilizing agent on arable soil. By application of this digestate on soil a recirculation of nutrients is achieved, thereby supporting a sustainable development. For the digestate to be accepted as a fertilizing agent a good quality is required. The nutrient content and the concentrations of heavy metals as well as the concentration of certain pathogenic organisms are secured by a voluntary certification protocol. This protocol is updated on a regular basis in line with new knowledge arising. At present the pathogens included in this protocol includes only species infecting humans and animal. As the larger part of biogas in the future is believed to be of agricultural source, including also different types of energy crops, it is important to also include different plant pathogens in the certification protocol. The knowledgebase concerning plant pathogens is presently very limited. To increase the knowledge concerning fate and content of plant pathogens in biogas processes and digestates the following part studied are planed; Isolation and identification of plant pathogens in digestates. Survival of different plant pathogens during production of biogas from grain and sugar beats. Analysis of the biogas potential from grain and sugar beats of “low” quality. When energy crops are used for biogas production the substrate has to be storied during a long period of time. For some crops this will not be a problem but for others a decomposition process will occur. Will this decomposition process influence the biogas potential and the quality of the produced digestate? Workpackages, tasks, resources and deliverables 1. Enzymatic pre-treatment FTEM Deliverables 14 ▪ Set-up of batch systems for tests with enzymatically pre-treated substrates ▪ Biogas potential of enzymatically pre-treated wheat 1 ▪ ▪ 2 Year:Q Set-up description (In preparation) 07:3 5.5 Master thesis (1) (Delayed until 08:2) 08:1 Biogas potential of enzymatically pre-treated cellulose rich substrates, other then wheat 5.5 Master thesis (2) 09.1 Enxymatic pre-treatment of cellulose rich materials as substrates for biogas production 1 Manuscript 09.2 28 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 2. Biogas production at high levels of ammonia FTEM 42 Deliverables Year:Q ▪ Characterisation of isolated bacterial strains critical for high ammonia biogas processes 6 Manuscript 08:2 ▪ Set-up and start of 4 laboratory-scale biogas processes for digestion of distillers waste 1 Technical specification 07:4 ▪ Stabilization of the laboratory biogas processes 4 ▪ Inoculation of ammonium tolerant methanogenic strains in laboratory biogas processes with preceding evaluation of process performance and microbial analysis ▪ Use of ammonium tolerant methanogenic strains for running stable biogas processes ▪ Development of method for community structure analysis of the acetate/hydrogen utilizing population in ammonia enriched biogas processes 6 08:3 Management protocol 1 Management protocol 2 1 12 ▪ ▪ Characterisation of phenol degrading communities ▪ Characterisation of phenol degrading communities ▪ Set-up and running of continuous lab-scale biogas processes for optimisation of phenol degradation ▪ 09.4 Manuscript 08.4 Method protocol 12 Community structure analysis of the acetate/hydrogen utilizing population in ammonia enriched biogas processes 3. Degradation of phenolic compounds 09:2 09.4 Manuscript FTEM 24 Deliverables Year:Q 3 Sequence data 08.2 1 Manuscript 08:3 Biogas management protocol, including phenol analysis 09:2 Manuscript 09:4 12 8 SIP-analysis of phenol degrading microorganism in biogas processes 4. Survival of plant pathogens FTEM 15.5 ▪ Isolation of plant pathogens from anaerobic digestates. 1 ▪ Survival of plant pathogens during anaerobic digestion 1 4.5 Deliverables List of species (isolation finalized, identification in progress) Master thesis 1 (Finalized) Year:Q 07:3 08:1 29 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Master thesis 2 ▪ Survival of plant pathogens during anaerobic digestion 2 ▪ Plant pathogens during anaerobic digestion 5.5 08:2 Manuscript ▪ Ammonia hygienisation in biogas processes 1 ▪ Survival of pathogens in high ammonia biogas processes 1 08:4 Manuscript (Article published) 1 08.1 Master thesis 5.5 09.2 GANNT Chart Tasks & Decision points (DP) 1 2007 Q 2 3 1 Set-up of batch system 2 Biogas potential 3 Enzymatic pre4 5 6 7 8 9 1 2009 Q 4 1 2 3 4 1.1 1.2 1.3 1.4 treatment Characterization of bacterial strains Set-up of lab-scale biogas reactors Stabilization of labscale biogas reactors Inoculation with ammonium tolerant stains Use of ammonium tolerant strains Development of method for community analysis 10 Community structure analysis 11 Characterisation of phenol degrading communities 12 Set-up of continuous lab-scale biogas 4 2008 Q 3 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3.1 3.2 3.3 30 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 13 14 15 16 17 18 processes SIP-analysis Isolation of plant pathogens Survival of plant pathogens Plant pathogens during anaerobic digestion Ammonia hygienisation in biogas processes Survival of pathogens in high ammonia biogas processes 3.4 4.1 4.2 4.3 4.4 4.5 4.6 6. Biomanure – recirculation of biogas digestate Project leader Docent Mikael Pell Project team FD Veronica Arthurson Docent Anna Schnürer Dr Lotta Levén PhD Student Jamal Abubaker MSc Project Student (Kajsa Johansson) Resources MicroDrivE: 2 FTE months 2007; 16 FTE months 2008; 18,5 FTE months 2009; 5.5 FTE months 2010 Objective The overall objective is to evaluate fertilizing effects, changes in microbial soil quality, rates of green house gas emissions and occurrence and survival of plant and human pathogens after application of organic residue (biofertilizers) from biogas and ethanol production processes based on arable crops. Specific goals Specific goals are two evaluate some new types of biofertilizers with respect to their: Potential to provide a crop system with the necessary nutrients to produce fast growing and healthy plants. Ability to sustain and improve an active microbial soil ecosystem as indicated by potential ammonium oxidation and potential nitrogen mineralization activity. Influence on green house gas emissions with focus on methane and nitrous oxide. Content of plant and human pathogens, and their survival in the soil ecosystem. 31 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Material ownership ? Intellectual property rights MicroDrivE consortium Stakeholders Stiftelsen Lantbruksforskning (SLF) – The Swedish Farmers’ Foundation for Agricultural Research – is the Swedish agricultural industry’s organization for funding research and development. The purpose of the foundation is to strengthen the competitive ability of Swedish agriculture. Swedish agriculture faces the challenge of increasing its efficiency per unit (i.e. per hectare or per animal), while at the same time society is demanding improvements in quality. Consumers are also demanding that consideration be given in the production process to the environment and to ethics. Industrial partner The work will be performed in cooperation with Tekniska Verken, a regional utility company based in Linköping, Sweden, with energy and environment as the cornerstones for business. Teknisk Verken is the biggest producer of biogas in Europe and is world leading in incineration of waste. Project strategy In our future society it will be increasingly important to recycle plant nutrients from our activities. The project will screen through a number of different new organic wastes and evaluate them for use as biofertilizers. The results will be compared with those from conventional organic fertilizers. The use of biofertilizers that meet quality criteria for plant nutrients, hygiene and environmental standards will contribute to lessen our future dependence on fossil fuels. Scientific approach and realisation Animal manure and slurry are well-known sources of plant nutrients for crop production, while the use of biogas residues from treatment of organic waste is less well documented. During anaerobic digestion a large part of the energy contained in the organic waste is transformed into methane. At the same time, the nitrogen is conserved in the biogas residue, predominantly as ammonium, which when added to soil is immediately available to plants. In addition phosphorus, potassium and magnesium, as well as trace elements essential to the plant, are preserved in the residue. Obviously, an increased recirculation of biogas residues to arable soils has several environmental benefits. In addition, residues from the ethanol production process may also have the potential for being biofertilizers. The rapid development within the area of microbially derived energy sources (ethanol and biogas) regarding both technologies and raw material used results in new organic residues that have to be evaluated before large-scale use as soil conditioners and biofertilizers. This calls for reliable tests to assess changes in soil quality as well as effects on crop and risks for spreading plant pathogens. In addition, the residue has high water content which makes it expensive to handle and to spread in the field. Handling and spreading may also pose an environmental risk, not only due to leakage of nitrate to recipient waters but also due to substantial gaseous losses of ammonia and the 32 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 greenhouse gas nitrous oxide. On the other hand, upon drying, as much as 90% of the ammonium might be lost as ammonia. Our work will include pot experiments with plants to evaluate the fertilizing effect and to assess short-term changes in potential ammonium oxidation and potential nitrogen mineralization rates. Changes in functions will be related to the microbial community structure as assessed by nucleic acid based techniques. 16S rRNA genes will be targeted in PCRs, followed by visualization of bacterial community profiles using T-RFLP. Rates of nitrous oxide emission is measured after addition of biogas residue to soil cores collected in the field and incubated in gastight chambers in the lab. As a complement to the emission data, functional genes (eg. nitrification/denitrification genes) will be assessed by T-RFLP, enabling correlation of functional bacterial community structures and their effects on the soil ecosystem functioning. The biogas and ethanol residue will be screened for content of potential bacterial plant pathogens. In spiked biofertilizer experiment, the pathogens will be tagged with marker genes (e.g. GFP, RFP) prior to biofertilizer application, and their fate in soil monitored at different time intervals. In all experiments conventional pig slurry and biofertilizer from municipal biogas plants fed with source separated house hold waste will be used as reference material. Work packages, tasks, resources and deliverables WP1 Plant growth and microbial soil quality (2007/2008) Establishment of method for measurements of potential ammonium oxidation (PAO) FTEM 11 0.5 1.2 Establishment of method for measurements of potential nitrogen mineralization (PNM) 0.5 1.3 Measurements of PAO and PNM in a long-term field experiment (ORC) to evaluate effects of organic fertilizers 1.4 1.1 Deliverables Year:Q Report on method for PAO Completed 08:1 On-going 08:2 2 Research paper ORCfield; Manuscript On-going 08:2 Literature study on biofertilizers and pot experimental techniques 2 On-going 08:2 1.5 Setting up experimental design and protocol to follow crop growth: pot size, soil selection, experimental crop, light regimes and climate parameters, duration, methods for soil sampling and handling. Selection of model biofertilizers 2 On-going 08:2 1.6 Establichment of TRFLP method to study the overall bacterial community structure 2 1.7 Check of protocol and performance of main crop and growth experiment. Soil microbial analyses: PAO, PNA and TRFLP. 3 WP2 Green house gas (GHG) emission (2008/2009) GHG emission measurements in ongoing filed experiment study 2.1 FTEM 10 3 08:2 MSc report on literature study an crop experiment; Manuscript Deliverables Report on GHG emissions; Manuscript 08:3 Year:Q 08:3 33 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 2.2 Laboratory study on GHG emissions from soil cores in controlled environment 3 2.3 Development of a modified pot growth experimental set up to include measurements of methane and nitrous oxide emissions 2 09:1 2.4 Establismnemt of techniques to follow nitrification (Nit) and denitrification (Den) genes structures in soil. 2 09:1 2.5 Collection of biofertilizers and performence of green house gas emission experiment. Analyses of GHG emissions and Nit and Den gene profiles. 2 WP3 Hygiene and plant pathogens (2009/2010) Literature study on hygienic quality and occurrence of plant pathogens in biofertilizers – choose organisms to trace FTEM 12.5 3 3.2 Set up protocol for screening selected hygienic indicator organism 3 09:3 3.3 Set up protocol for screening of selected plant pathogens 3 09:4 3.4 Collection of biofertilizer and performance of screening GFP tagging of selected patogens and performance spiked biofertilizer experiment 3.1 3.5 WP4 4.1 3.5 MSc report on GHG study an crop experiment; Manuscript Report on green house gas emissions; Manuscript Deliverables 09:2 Year:Q Report on hygiene and pathogens MSc report on screening experiment 3.5 Exit phase (2010) Integrated evaluation of biogas residues as biofertilizers 08:4 09:3 09:4 10:1 FTEM Deliverables 2 2 Final report 2007-2010 Year:Q 10:2 GANNT chart WP Tasks & Decision points (DP) 2007 Q 3 4 1 2008 Q 2 3 4 1 2009 Q 2 3 4 2010 Q 1 2 1 Method for PAO Method for PNM Measurements of PAO and PNM in field experiment 1:1 1:2 1:3 34 Tema-forskningsprogram MicroDrivE Microbially Derived Energy Programme plan 2008-2009 Literature study 1:4 Development of pot experiment technique 1:5 Establichment of TRFLP method 1:6 Main crop experiment 1:7 DP 2 GHG study field GHG from soil cores in lab 2:1 2:2 Modified pot experimental set up 2:3 Establismnemt of Nit and Den genes techniques 2:4 GHG main experiment 2:5 DP 3 Literature hygiene and plant pathogens 3:1 Protocol indicator organisms 3:2 Protocol plant pathogens 3:3 Collection of biofertilizers and screening 3:4 DP GFP tagging experiment 3:5 Integrated evaluation 4:1 4 References Johansson M., Pell M. & Stenström J. 1998. Kinetics of substrate induced respiration (SIR) and denitrification: Applications to a soil amended with silver. Ambio. 27:40-44. Odlare M. 2005. Organic residues – A resource in Arable Soils. Doctoral diss. Dept. of Microbiology, SLU. Acta Universitatis agriculturae Sueciae. Agraria vol. 71. Odlare M., Pell M. & Svensson K. 2008. Changes in soil chemical and microbiological properties during 4 years of application of various organic residues. Waste Management (2007), doi:10.1016/j.wasman.2007.06.005 Pell M., Stenberg B. & Torstensson M. 1998. Potential denitrification and nitrification tests for evaluation of pesticide effects in soil. Ambio 27:24-28. Svensson K. 2002. Microbial Indicators of Fertility in Arable Land. Doctoral diss. Dept. of Microbiology, SLU. Acta Universitatis agriculturae Sueciae. Agraria vol. 330. Svensson K., Odlare M. & Pell M. 2004. The fertilising effect of compost and biogas residues from source separated household waste. Journal of Agricultural Science 142:461-467. 35