THERMAL CONDUCTIVITY: A perspective from Nanotechnology Diego A Gomez-Gualdron Seminar II Nanotechnology CHEN 689-601 Texas A&M University April 13th 2010 1 2 PART I INTRODUCTION & CONTEXTUALIZATION 3 Definition The thermal conductivity relates to the ability of a material to transfer heat Fourier’s law 4 Relevance Unsuitable values of thermal conductivity might render a new material useless for an application. POWER DISSIPATION THERMO ELECTRICITY INSULATION HEAT EXCHANGE FLUIDS 5 Overview: Power Dissipation Decrease in size of electronic devices requires ingenuous ways to dissipate heat and protect the device components structure and performance THINGS TO LOOK FOR: Good thermal contact between components and heat sink Materials with high thermal conductivity and low coefficient of thermal expansion www.epotek.com 6 Overview: Insulation The basic principle is the protection of a system from the harsh (hot or cold) conditions in a neighboring region, while fulfilling additional requirements A MATTER OF COMPROMISE Space suits require insulating materials, while being light enough to be handled by the astronaut Skylights require insulating characteristics, while allowing light to pass through www.wikipedia.com www.mygreenhomeblog.com 7 Overview: Thermoelectricity In many technologies a vast quantity of heat is eliminated as waste. Nonetheless, the efficiency of the process would be much higher if some of the heat were transformed into electricity THE FIGURE OF MERIT Materials with a high Seebeck coefficient (S=∆V/∆T) are needed www.iav.com Also a low thermal and a high electrical conductivity would be ideal 8 Overview: Heat-Exchange Fluids Conventional heat-transfer fluids have inherently poor thermal conductivity compared to solids. Several industries would benefit from increasing their thermal conductivity to reduce heat exchanger sizes and pumping needs TO HAVE IN MIND High thermal conductivity Low friction coefficient Clogging of microchannels is undesired Lubricating behavior is a plus www.engadget.com 9 Preliminary Approaches: INSULATION Evolution of new materials from ceramics to modern composites bricks www.wikipedia.com asbestos www.scrapetv.com fiber glass www.coolandquiet.com 10 Preliminary Approaches POWER DISSIPATION Changes in the electronics technology rather than in cooling methods vacuum tube www.noveltyradiocom BJT transistor www.solarbotics.com CMOS technology www.digitalcounterproducer.com 11 Preliminary Approaches THERMOELECTRICS Not much interest until the 90’s, because of conflicting characteristics of materials (figure of merit) Thermoelectric Module Radioactive heating www.thermoelectrics.caltech.edu www.thermoelectrics.caltech.edu 12 www.thermoelectrics.caltech.edu 13 Preliminary Approaches HEAT EXCHANGE Playing with the design equation Q=UA (Ti-To) and making heat integration Helically baffled heat exchanger www.alltecho.co.uk Microchannel heat exchanger www.cerematec.com Contextualization 14 Nanotechnology-based revolution!!! The intelligent design of the nanostructure of a material can provide all the desired properties, including the thermal conductivity REQUIREMENTS Understanding the heat transfer phenomena at the molecular level Modification of the structure of the material accordingly Computational and experimental resources to determine k at the nanolevel www.salaswildthoughts.blogspot.com 15 Current Research: Nanotechnology Aerogels/Insulation Reduce k www.boingboing.net Nanofluids/Heat Exchange Increase k www.kostic.niu.edu Deionized water prior to Oil prior to (left) and after (right) evaporation (left) and after (right) of Cu nanoparticles dispersion of Al2O3 16 Current Research: Nanotechnology Thin Film/Thermoelectrics MEMS/Power Dissipation Reduce k Nature Materials (2008) Vol 7, 105 Nature Nanotechnology(2008) Vol 3, 275 17 Emphasis: Polymer Industry www.epotek.com www.wikipedia.com www.batchglow.co.uk 18 Motivation: Polymer Industry One of the most pervasive materials in modern society Bayern chemical Plant, Baytown, Texas • Ease of processing and versatility • Attractive for the development of new materials • Integral part applications of high-tech Nature Materials (2008) Vol 7, 261 19 Research Status: Polymer Industry Structural Reinforcement Increase of Electrical Conductivity Increase of Thermal Conductivity www.silmore.cn 20 21 PART II THEORETICAL BACKGROUND 22 Mechanism: Electron Heat Transport Characteristic of metallic compounds High Kinetic Energy Electrons Strong vibration Free Electrons Metal Atoms Interaction between energetic electron and atom HOT REGION Increased vibration 23 Mechanism: Electron Heat Transport Very effective heat transport mechanism Characterized by electron mean free path Not so sensitive to lattice defects Typically 20-400 W/m.K 24 Mechanism: Phonon Heat Transport Characteristic of most compounds Vibrational excitation being transmitted Strong vibration HOT REGION A Diamond lattice 25 Mechanism: Phonon Heat Transport Heat is transferred through lattice vibrations 26 Mechanism: Phonon Heat Transport Phonons are quantized analogous to the vibrations of a guitar string L Phonon velocity (sound speed) k=1/3(CV v l) Heat capacity www.wikipedia.com Mean free path length 27 Mechanism: Phonon Heat Transport Imperfections in the structure enhance phonon scattering and decrease k Scattering point 28 Mechanism: Phonon Heat Transport Not as efficient as electron heat transport Characterized by phonon free path and velocity Very sensitive to defects (e.g. amorphous structure of polymers) Typical values range from 0.01-50 W/m.K 29 Molecular Simulation The Green-Kubo expression for thermal conductivity is widely used k= V ∫dt <JQ(t)JQ(0)> kBT2 • Force Field defining potential energy • Instantaneous velocities related to kinetic energy • Sometimes and external field www.zeolites.nqs.northwetern.edu 30 Thermal Conductivity Design Analogy with electric circuits with R ~ 1/k Serial Resistances www.boingboing.net Aerogel structure www.aip.org 31 Thermal Conductivity Design Analogy with electric circuits with R ~ 1/k Parallel Resistances www.ntu.edu.vn 32 Thermal Conductivity Design Altering the value of the resistances… Improving crystallinity Increase resistance decrease resistance Adding defects Nature Materials (2008) Vol 7, 105 www.chemistryland.com 33 PART III CASE STUDY: A Polymer more conductive than metal 34 Alternative work: Polymer Composites 35 Embedding thermally conductive nanostructures in a polymeric matrix TEM image of a composite www.physorg.news Nature (2007), Vol 447, p. 1066 Alternative work: Carbon Nanotube Conductivity 36 Molecular simulations reveal a thermal conductivity of ~ 104 W/m.K Nanotube (10,10) Green-Kubo relation Phys. Rev. Let. (2000) Vol 84, p. 4663 Alternative Work: Nanotube-Polymer Composites 37 An effort to conduct through the nanotube network instead of the polymer matrix Ideal structure model TEM side view Adv. Mat. (2005) Vol 17, p. 1562 Alternative Work: Nanotube-Polymer Composites 38 Even the most promising results only enhance 6.5 W/m.K Adv. Mat. (2005) Vol 17, p. 1562 Preliminary Work: Conduction in Molecular Chains 39 Experimental work shows ultrafast thermal transport in self-assembled molecules Set-up schematics Self-assembly Summary • Sample is heated with a pulsed laser • Sum Frequency Generation (SFG) spectroscopy is performed Science (2007) Vol 317, p. 787 Preliminary Work: Conduction in Molecular Chains 40 Heat is transferred in a time frame of picoseconds Molecular excitations Heat transfer Science (2007) Vol 317, p. 787 Preliminary Work: Conduction in Molecular Chains Molecular Dynamics results provide further inside Thermal Disorder after 10 ps Science (2007) Vol 317, p. 787 41 42 Preliminary work: Thermal Conductivity of Polymer Chains Polyethylene chains were shown to have k in the order of 103 W/m.K Polyethylene chain Thermal conductivity for different domain sizes Phys. Rev. Let. (2008) Vol 101, p. 235502 43 Motivation Modification of thermal properties in polymers composites not as good Molecular simulations and experiments suggest high thermal conduction in hydrocarbon chains Thermal conductivity enhancement done on microfibers Featured Paper: Synthesis Procedure Fiber Drawing Schematics 44 a) Polyethylene gel preparation b) Gel sample heating c) Tungsten tip contact wit gel d) Tungsten tip withdrawing e) Microscope inspection f) Secondary heating activated Nature nanotechnology (2010), Vol. 5, p. 251 Featured Paper: Nanostructure Changes 45 Molecular chains are expected to align, thus approaching the ideal case of a thermal transport on a single chain nanostructure in gel sample Nature Nanotechnology (2010), Vol. 5, p. 251 nanostructure in nanofiber Featured Paper: Nanostructure Changes 46 The structure achieves crystallinity as confirmed by diffraction measurements TEM image of the fiber Diffraction pattern of the fiber Nature Nanotechnology (2010), Vol. 5, p. 251 Orthorhombic Structure Featured Paper: Thermal Conductivity Measurements 47 Measurement Setup a) Cantilever holds the fiber b) Fiber cut at 300µm from the tip c) Loose end joined to thermocouple d) Thermocouple heated up e) Cantilever is stimulated f) Laser picks up the signal Featured Paper: Thermal Conductivity Results 48 A thermal conductivity around 110 W/m.K was achieved. This is higher than for most pure metals!!! 49 General Challenges Improve uncertainty in measurements Understand mechanism in nanostructures Trade-off in design of material properties 50 Particular Challenges Structure uniformity along the nanofiber Adapt process for future scaling up Vanish thermal resistance among fibers 51 Follow-up Research Dependence of fiber structure from process parameters: 1) Heating rate and strategy 2) Nature of gel preparation 3) Drawing rate 4) Composition Is it possible to make ‘Doped’ nanofibers? 52 Follow-up Research Exploration of fillers that reduce thermal contact Nanofiber Thermal Contact Nanofiber Design of processes exploiting 1-D heat transport Q Electrical Component HEAT SINK 53 Questions? G4 Rebuttal: Thermal Conductivity Diego A. Gómez-Gualdrón Reviewer G1: “The presenter gave an overview and contextualization of the topic. However, this part of the talk lasted too long and was a little disorganized and there was not direct relation with the papers he talk” A:/ 1) The thermal conductivity is an important parameter in the design of an overwhelming number of applications and worth of a careful review. The reviewer is assessing part I as it were and introduction to part III. The three sections of the presentations are meant to be independent, and were timed accordingly. 2) I invite the reviewer to check the slides again and he will clearly see the following structure for part I: a) Definition of thermal conductivity b) Relevance and fields of application c) Overview: Power Dissipation → Insulators → thermoelectricity → Heat Exchange d) Preliminary Approach: Power Dissipation → Insulators → thermoelectricity → Heat Exchange e) Nanotechnology Approach: : Power Dissipation → Insulators → thermoelectricity → Heat Exchange Then, It is stated the interest and motivation of manipulating TC in polymers in particular, and the featured paper is announced Reviewer G1: “The presenter gave an overview and contextualization of the topic. However, this part of the talk lasted too long and was a little disorganized and there was not direct relation with the papers he talk” A:/ 3) There was not direct relation, because the three sections are independent. Part I reviews the role of thermal conductivity in several fields, and the role that nanotechnology has started playing in them. Part II visits the theoretical background needed to be able to understand and manipulate thermal transport at the nanoscale. Parts III explores the latest progress in manipulating the thermal conductivity of a material (a polymer in this case) using nanotechnology. Reviewer G1: “The overall presentation was good, however I think he had the opportunity of exploiting a little more the topic since there are some recent applications of thermal transport to create logical circuits using the rectification capability of designed graphene sheets. This phenomenon opens the possibility to a large variety of applications” A:/ There has been more than enough examples of nanotechnology applications in electronics during the class. I can understand that due to the academic background of the reviewer he prefers focusing on circuits and whatnot. However, I think that for a class of chemical engineers, an application involving polymers is much more attractive. Besides, the featured application is a beautiful example how nanotechnology can alter commonplace conceptions such as polymers being poor thermal conductors. Reviewer G2: “It would have been good mentioning the reason for the difference on the nature of main thermal carriers when comparing metals and polymers” A:/ During the oral presentation, from slides 22 through 24, this was explained. In slide 22 the graph shows the existence of free electrons in metallic compounds and described a mechanism based on them. In slide 24, the mechanism in all other compounds (this includes polymers) is explained. Diamond was used as a example of a material with no free electrons, hence featuring a phonon-controlled thermal transport Reviewer G2: “The typical or approximate values of electron and phonon mean free path for metal and polymers were not mentioned” A:/ I agree. Here are the values : mean free path of electrons varies between 5-50 Å; mean free path of phonons varies from 500 to 700 nm Reviewer G2: “The Green-Kubo expression for thermal transport was mentioned but not well depicted, neither its relation with Fourier’s law” A:/ The impact this would have had on the overall presentation is not worth the additional time needed to go into the mathematical details of the equation. The term autocorrelation function was briefly explained, as well what the terms of the equation were, and what you needed to run the simulation. The gist of that slide is that there exists an equation to calculate the thermal conductivity using molecular simulations G1 Review:Thermal Conductivity Edson Bellido The presenter gave an overview and contextualization of the topic. However, this part of the talk lasted too long and was a little disorganized and there was not direct relation with the papers he talk. He talk in the second part about the difference between electron and phonon heat transport and theoretical background that help to understand the topic. He showed some attempts to improve the thermal conductivity of polymer using carbon nanotubes. He also showed some Molecular Dynamics simulations and how Polyethylene chains were shown to have k in the order of 103 W/mK. In the actual paper he described the synthesis of the nanofibers. He explained how they were able to measure the thermal conductivity on the nanofibers that was in the range of 110W/mK . http://images.iop.org/objects/ntw/news/7/3/21/070321-right.jpg The overall presentation was good, however I think he had the opportunity of exploiting a little more the topic since there are some recent applications of thermal transport to create logical circuits using the rectification capability of designed graphene sheets. This phenomenon opens the possibility to a large variety of applications. G2 Review:Thermal Conductivity Alfredo Bobadilla Thermal conductivity lecture review It would have been good mentioning the reason for the difference on the nature of main thermal carriers when comparing metals and polymers. The typical or approximate values of electron and phonon mean free path for metal and polymers were not mentioned. The Green-Kubo expression for thermal transport was mentioned but not well depicted, neither its relation with Fourier’s law. It’s noticeable the effort of the presenter on trying to explain the concepts as far as possible using graphic illustrations. It was well emphasized the challenges when trying to integrate the polymer nanofiber in ‘networks’ for potential applications, because it’s desired not loosing the outstanding 1-D thermal conductivity of a single nanofiber. Alfredo D. Bobadilla Mary Coan, G3 Chemical Engineering Review Defines Thermal Conductivity and it’s applications New Nanostructure Materials ○ Polymers Structural Reinforcement Increase Electrical Conductivity Increase of Thermal Conductivity - Polyethylene Nanofibres Defined Electron Heat Transport Phonon Heat Transport Review Thermal Conductivity design Can be viewed as an electrical series of resistors or Parallel Resistances ○ Increase defects or Decrease defects to increase or decrease resistance Polymer composites Embedded thermally conductive nanostructure into polymer matrix Nanotube-Polymer Composites Uses a Nanotube matrix instead of a Polymer matrix Review Conduction through Molecular Chains Polyethylene Chains, k = 103 W/(m*K) ○ Addition of nanofibers might help Polyethylene Nanofibers Synthesis ○ Nanostructure Changes as Nanofiber is pulled Thermal Conductivity Measured ○ K = 110 W/(m*K) Higher than most pure metals Challenges ○ Understand Mechanisms, Scale Up, Uniformity issues Future work was discussed G5 Review: Thermal Conductivity Norma L. Rangel Thermal Conductivity, by Diego Gomez-Gualdron • Diego did an excellent job in his presentation, he has very good skills that he implements well in his oral presentations. Very fluent, well prepared, organized and able to deliver concepts and ideas to the audience. • The information presented was highly oriented for undergraduates and Chemical Engineers, I understand his motivation to do that but I believe he underestimated the audience capability to digest more state of the art and deep information. G6 Review: Thermal Conductivity Jung Hwan Woo • The preparation was very well organized. • The oral presentation was also very good. It flowed very well and was sequenced nicely to let the audiences to understand the presentation. • There were very interesting ideas such as aerogels. • The introduction was quite well organized as the topic was a very broad and hard to gather and present ideas.