EMKAY FORGINGS PVT. LTD
D-17, MIDC AMBAD, NASIK
Company Profile
 Established in 2012.
 Capacity in terms of component 1to 6 kg.
 1600 ton forging press (Russian) installed .
 1000 ton forging press (national) installed .
 Fully finished parts (CNC).
 Adopt latest technology like CNC circular saw, induction billet heater,
power press etc.
 Total capacity per month : 400T
 ISO 9001-2008 certified.
Quality Policy
We at EMKAY FORGINGS Pvt. Ltd. are committed to manufacture,
Supply of forged & machined components to meet "Customer
Satisfaction “
We shall achieve this by following Quality Management system
confirming to ISO 9001:2008 with emphasis on continual
improvement in quality by doing right at the first time through
teamwork & training to employees.
Quality Objectives
 Customer Satisfaction
 By Supplying Quality Products
 By Reducing Development Time For New Products
 By Minimizing Rework.
 By Minimizing Rejection PPM
 Continual Improvement
 By Reducing Process Time Through Introducing Modern
Technology & Equipments
 By Improving Housekeeping
 By Increasing Training Activities
Process Flow Chart
Technical Details For Manufacturing Facilities
We are Fully Equipped for Forging with
 AMADA CNC Circular Saw for Cutting
 Induction Billet Heater (500 Kw)
 Induction Billet Heater (200 Kw)
 1600 Ton Forging Press (Russian)
 1000 Ton Forging Press (National)
 150 Ton Press For Trimming/ Piercing – 2 Nos.
 Electric Furnace for Normalising
 Shot Blasting Machine
 MPI Testing Machine
Technical Details For Manufacturing Facilities
We are Fully Equipped for Machining with
 Lathe Machining setup for pre-machining
 4 Nos. CNC Turning Centers (LMW Make) .
Technical Details For Manufacturing Facilities
 Fully equipped Lab.
 Metallurgical Microscope with Image Analyzer installed
 Jomney quench hardenability test apparatus
 Muffle furnace
 Rockwell hardness tester
 Abrasive cut-off machine
 Abrasive belt grinder
 Double disc polishing machine
 Tie up for following test with established agencies
 Ultrasonic Testing
 Optical Emission Spectrometer Testing
 Tensile, Shear Stress Test etc. Mechanical Testing from NABL
approved lab.
Details For Inspection & Testing Facilities
 Digital Verniers
 Digital Height Gauge
 Vernier Calipers
 MPI Crack Detection
 Hardness Testing (Rockwell & Brinell)
 Gauges for CNC comp. Inspection.
Our Valued Customer
Mungi Engineers Pvt.
Ltd. Chakan
Mosdorfer India Pvt.
Ltd. Gonde Nashik
Gajra Gears Pvt.
Ltd
Shareen Auto Pvt.
Ltd
Our Valued Customer
Involute
Technologies Pvt.
Ltd
Mahindra Gears
Lemken India Agro
Equipment Pvt. Ltd.
Sharda Motor
CNC Circular Saw Machine
200 Kw Induction Billet Heater
1000t Forging Press
550 Kw Induction Billet Heater
1600t Forging Press ( Russian )
Shot Blasting Machine
Electric Furnace For Normalizing
Testing Equipment's
Handling Of Enquiry
Receive customer : Sample / Drawing
Generate own 3D Model & CAD Drawing &
technical reviews
Calculate stock weight part weight
and cost of raw material
Identify Manufacturing Input
process & optimize wt.
Calculate the cost of Production
tools i.e Die, Fixture & Insp. gauges
Identify the production tools
required
Calculate the production volume in
man-hours
Translate man-hours in cost
Submit Quotation
Add all costs
Techno commercial review &
satisfying customer requirements
Finalise order
Preparation Of Sample & Pilot Lot
Receive Purchase order from customer
Designing Phase
CAD. CAM & Die Design
Jig, Fixture & Insp. gauges
Design
Electrode & Die
Manufacturing
Jig, Fixture & Insp. gauges
Manufacturing
Forging of Sample
Heat Treatment
Final Inspection
Machining of Component
Sample Dispatch to
Customer
If any discrepancy
Approval Letter from
Customer
Manufacture Pilot lot
Dispatch Pilot lot to Customer
Component Gallery
Component Gallery
Component Gallery
Component Gallery
Component Gallery
SHOPFLOOR
www.emkayforgings.com