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1. Introduction
1.1 CEO Greeting & Profile ……………………………..
1.2 CEO Profile ……………………………………………
1.3 HIGEN is …….…………..…………………………….
1.4 History ………………………………………………….
1.5 Overview ……………………………………………….
1.6 Product Portfolio …………………………………….
1.7 Corporate Organization …………………………….
1.8 HIGEN’s Customers …………………………………
1.9 Key Clients ……………………………………………
1.10 Certificates ……….………………………………….
1.11 Quality Assurance ………………………………….
1.12 Overseas Networks ………………………………..
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3
4
5
6
7
8
9
10
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12
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1.1 CEO Greeting
Dear Customer,
HIGEN MOTOR has been in motor manufacturing businesses since 1963 as a business unit of
LG Group of Korea. In 2008, HIGEN MOTOR was spun off as an independent corporation
specializing in motors and energy transfer solutions including products such as general AC
induction motors, servo drives and servo motors, inverter motors, permanent magnet motors,
spindle motors, and related products of industrial grade with power rating of 0.4 kW to 2500 kW.
The main factory is located in Changwon Industrial Complex of Korea with a staff of about 270
engineers and technicians. HIGEN MOTOR is a leader of motor industry in Korea and has been
supplying its products to Korea’s industrial companies, machinery manufacturers and robotics
industry including POSCO, OTIS Elevator, WILO Pump , Samsung, LS and Dasa Robots.
With aspiration to become a global player, we intend to step up our efforts to develop business opportunities with our
prospective customers in the international market. With this aspiration we have begun to pursue our vision for Energy
Transfer Solution Provider : transformation from a passive component supplier to an energy transfer solution provider
specializing in the most energy efficient solution to turn electrical energy into mechanical energy for our customers in
various industrial applications. We realize that achieving this aspiration is not an easy task, and yet not an impossible task
if we continue to challenge with determination and spirit, the spirit of “Challenge to the World, Challenge to the Future.”
In pursuit of our vision for Energy Transfer Solution Provider, we are presently expanding our export network and invite you
to join our export initiative program as an importer, a distributor, a sales representative, and an end user in the industries
you are familiar with. Looking back on 2013, HIGEN MOTOR was able to make significant progress in the business
structure and technical capability. In the era of environment friendly electrical vehicle, the Korean government announced
policy to support the Korean automobile industry to achieve annual production capacity of one million electrical vehicles by
the year 2020. In pursuit of this aspiration, HIGEN MOTOR has played a pioneering role as an EV motor manufacturer
carrying the ball in the power train sector of Korean electrical vehicles industry exporting EV motor to USA and Italy.
We are currently participating in various EV projects in Korea. If you are interested in doing business with HIGEN
MOTOR, please continue to review our homepage and contact the undersigned to discuss further details. For further
information, please refer to www.higenmotor.com/eng.
CEO JaeHak, Kim
2/54
1.2 CEO Profile
Education :
Professional Activities :
Seoul National University, Korea, BS
Massachusetts Institute of Technology, Cambridge, Massachusetts, MS
University of California, Berkeley, California, Ph. D.
Harvard University, Graduate School of Business Administration,
Boston, Massachusetts, MBA
Presidential Advisory Council for Science & Technology,
Member of Energy Subcommittee
Korea Engineers’ Club, Vice Chairman
The Korean Society of Mechanical Engineers (KSME),
Vice Chairman,
Chairman of Pressure Vessel Committee
National Academy of Engineering of Korea,
Full Member
Seoul National University Alumni Association,
Director
Korea Motion Control Association,
Chairman
Mechanical Engineering Alumni Association,
Vice Chairman
The Korean Society for New and Renewable Energy,
Vice Chairman
The Korea Association of Machinery Industry (KOAMI),
Vice Chairman
The Korea Electrical Manufacturers Association (KOEMA),
Vice Chairman
Korea Electrical Engineering & Science Research Institute,
Director
Korea Plant Industries Association, Vice Chairman
The Korea Atomic Industrial Forum, Director
Korea-U.S. Economic Council, Director
Korea Electrical Association, Director
Korea Management Association, Director
Korea Energy Association, Director
Work experience :
HIGEN MOTORS CORPORATION (2008.1.1~ )
Chairman and Founder
HYOSUNG CORPORATION (2001. 12 ~ 2007. 6)
President / CEO, Representative Director
Power & Industrial Systems Group
Doosan Heavy Industries & Construction Co., Ltd. (1999~2001)
(Formerly Korea Heavy Industries and Construction Co., Ltd.)
Executive Vice President & Chief Operating Officer, Rep. Director
POSCO Engineering and Construction (1995~1999)
Executive Vice President & Head of Overseas Business Division,
Member of Board of Directors
The World Bank/IBRD (1992~1995)
Task Manager in China and Mongolia Dept, managed industrial
And Energy projects in China.
Korea Heavy Industries and Construction Co., Ltd. (1977~1992)
(Currently Doosan Heavy Industries and Construction Co., Ltd.)
Executive Managing Director & Head of Corporate
Planning and Control Division.
Member of Board of Directors
3/54
1.3 HIGEN is …
4/54
1.4 History
Years of Experience
50 years of the legacy of HIGEN in motor business under the brand names of LG and HIGEN showcases
remarkable milestones as chronicled below as one of the big 3 motor manufacturers in Korea covering
variety of industrial applications such as pumps, reducers, plastic extruders, hydraulic, cooling towers,
elevators and air handling machinery markets. In the motion control industry, HIGEN is the first in Korea
to obtain EtherCAT conformance certificate and pioneers the EtherCAT based servo control industry.
- 1963
-1994
- 2003
- 2008
- 2009
- 2010
- 2011
- 2012
- 2012
Started motor production.
Servo Motor and Drive developed for commercial production.
Obtained High Efficiency certificates , launched HIGEN brand.
Separated as a motor specialty independent company
“HIGEN MOTOR”.
Obtained ATEX certificates.
Awarded the Presidential award in the National Quality
Management Contest
Obtained ISO/TS 16949
Passed EtherCAT Conformance Test for servo network.
Delivered 2500kW induction motor to HITACHI, Japan.
5/54
1.5 Overview
South Korea
Seoul Office :
2F, Korea Association of Machinery
Industry Bldg., 13-6, Yeouido-Dong,
Yeongdeungpo-Gu, Seoul, Korea
Tel : +82-70-7708-8037
Fax : +82-2-369-8229
N
W+E
S
Daegu
Office
Busan
Office
Landscape Site
And Employees
KwangJoo
Office
ChangWon
Factory
Head Office / Factory :
57 Gongdan-ro 473beon-gil, Seongsan-gu,
Changwon-city, Gyeongsangnamdo, Korea
Tel : +82-70-7708-8030
• 32,058 m²
• 270 People
Production
Capacity
800,000 Sets/Year
ANNUAL Turnover
• 2010 : 68.7Mil. USD
• 2011 : 74.9Mil. USD
• 2012 : 66.4Mil. USD
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Products
• High Voltage Motors
• Low Voltage Motors
• Explosion Proof Motors
• Vector Inverter Motors
• Elevator Motors
• Single Phase Motors
• Electric Vehicle Motors
• Spindle Motors
• Servo Motors & Drives
1.6 Product Portfolio
Products
Application
Output
Range
Production
Capacity
High Voltage
Motors
• 690~13,800V
• TE, DP
Power Plants, Water Supply
Pulp/Paper, Petro-Chemical
Mining, Other Industries
75~3,000kW
1,500
sets/year
Low Voltage
Motors
• 200~690V
• 1Φ, 3Φ
• TE, DP
General Industrial Use
Pump, Fan/Blower,
Compressor etc.
0.1~2,000kW
500,000
Sets/year
Used in a location where
explosive gas is present.
0.4~1,000kW
Motors
• 200~6,900V
• Exd, Exe, Exn
• T4/T5/T6
Elec.Vehicle
Motors
• InductionType
• PMSM Type
High speed Car
Low speed Car
Subway,Train
3~20kW
18~150kW
200~300kW
Proto
Producing
Servo Motors
& Drives
• H.Inertia PMSM
• L.Inertia PMSM
Factory Auto. System
CNC System
Robot
0.05~75kW
40,000
sets/year
Elevator
Motors
• Geared Type
• Gearless Type
Elevator
Traction machine
5.5~75kW
30,000
Sets/year
Explosion Proof
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ATEX Certificate
(LV 0.2~260kW)
5,000
Sets/year
Outline picture
1.7 Corporate Organization
Employees by occupation and career
Career
(Years)
Design
R&D
~5
5 ~ 10
10 ~15
15 ~
Total
7
1
8
7
23
4
2
3
6
15
MFG
MFG Test
tech
0
0
2
7
9
0
0
7
28
35
0
0
3
6
9
QC
Etc.
Total
0
0
3
4
7
32
23
65
52
172
43
26
91
110
270
High Voltage
Business
Unit
Small Size
Design Eng.
Team
H.G. Kim
H.J. Kim
Large Size
Design Eng.
Team
T.I. Park
CEO
Dr. Jae Hak Kim
CPO
CMO
R&D Center
Jin Hong Kim
Sun Yong Kim
Dr. C. Choi
USA
Branch Office
Export
Sales
Team
Domestic
Sales
Team
Domestic
A/S
Team
Steve Hwang
W.H. Moon
Y.S. Joo
M.S. Kim
Production
Management
Team
Material
Logistics
Team
Purchasing
Team
Quality
Assurance
Team
Production
Team
H.J. Paeng
M.J. Park
G.T. Noh
H.T. Kim
H.K. Kim
8/54
1.8 HIGEN’s Customers
INDUSTRY
CUSTOMERS
Power Plant
Iron & Steel
Pump
Compressor
Fan
9/54
1.9 Key Clients
POSCO
KOREA ELECTRIC POWER Co.
OTIS Elevator
( Seoul Yeouido SIFC )
Korea Zinc
YoungPoong Precision
10/54
1.10 Certificates
ISO QUALITY
CERTIFICATIONS
ISO 9001: Quality assurance in
Design, Development,
Production, Installation,
Servicing
- ATEX & IECEx
- Construction and verification test
of explosion proof enclosure of
electrical apparatus
International
Automotive
Task Force
UNDERWRITERS
LABORATORIES INC. (UL)
- ISO/ TS 16949 : 2009
- Electric Vehicle Motors
- Hydraulic Elevator Motors
( TEFC & ODP )
- UL Insulation System (F Class)
CANADIAN
STANDARDS
ASSOCIATION (CSA)
- Hydraulic Elevator Motors
( TEFC )
- Servo Drives ( COC )
- Induction Motors ( DOC )
11/54
1.11 Quality Assurance
HIGEN’s Quality Assurance System meets the demands of ISO 9001. As a global
company, we are committed to comprehensive quality management system
with focus on customer satisfaction.
Customer
Quality
Policy
QA Manual
Procedure for Quality Control
Instructions/Manuals & Standards for Working
12/54
1.11 Quality Assurance
[Organization of Quality Assurance]
Quality Assurance Team
General Manager
Quality Assurance, Acquisition of Certificates
Standards Management, Post Management
Manager
Y. H. Lee
Quality Assurance system
Parts/Products Quality Control
Inspection & Test
Service Management
Mngr S.R.Park Staff S.H.Choi Mngr I.S.Lee
Mngr B.J.Choi Staff T.G.Yun
Sfatt H.J.Park
HV,EV,Traction
- Construction of Quality Assurance System
.Establishment & Amendment of Department Standards
.Quality Review (Process, System)
- Standards Management, Post Management
- Acquisition of Certification (ATEX, KGS, UL, CE etc..)
- Management for Measuring Instruments
- Proposal Management
H.T. Kim
LV Motors
Servo Motors
- Inspection and Test
- Witness Inspection
- Facility Investment
- Technical Consultation for Customers
- Job Performance, Team Records
LV/HV Motors Servo products
- Site Service
- Technical Assistant
- Repair and Cause Analysis
for Claimed Products
- Service Parts control
Inspection
J.G. Park
HV, LV Induction Motors
Servo Products
Receiving / Outgoing Inspection
Receiving / Outgoing Inspection
13/54
1.12 Overseas Networks
14/54
2. High Voltage Motors
2.1 HIGEN HV Motors …………………………………….
2.2 Strength Power ………………………………………
2.3 Totally Enclosed Motors ……………………………
2.4 Open Drip Proof Motors …………………………....
2.5 Polytight-T Insulation System …………………….
2.6 Design Process ……………………………………….
2.7 Features ….…………………………………………….
2.8 New Products …….…………..……………………….
2.9 Manufacturing Facilities …….………………………
2.10 Inspection & Test Facilities …...…………………..
2.11 Supply Records ….………………….……………….
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23
25
29
30
34
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2.1 HIGEN HV Motors
HIGEN has supplied high voltage induction motors for power stations, pumping stations and many other kinds of
industrial applications for decades. Through these years, reliability and quality of HV motors have greatly
improved with experience accumulated on each stage of production from design, manufacturing, testing, and
installation.
Especially, HIGEN has successfully developed a high voltage insulation system of 15,000volts class for power
plants. HIEGN’s HV motor employs class F excellent insulation systems, and its structure is designed and
manufactured for low vibration and noise. Its deep slot or double cage rotor structure and special varnish
finishing allows HIGEN HV motor to run perfectly under a wide variety of loading conditions for a wide spectrum
of moment of inertia. HIGEN provides the motors either in cast iron frames or steel fabricated frames complying
with IEC standards. HIGEN’s experience of half century has designed, produced and built to provide a highly
versatile, easy-to-maintain range of drives suitable for the most power applications.
- Output range : 75~2500kW, 2~28P
- Time Rating : Continuous
- Rated Voltage : 3000V/50Hz, 3300V/60Hz, 6000V/50Hz, 6600V/60Hz, 10kV/50Hz, 13kV/60Hz
- Insulation, Temperature rise : Class F insulation, 80K rise
- Ambient Temperature : -20 ~ +40℃
- Bearings : Regreasable ball or roller bearings, Sleeve bearings
- Types and Starting Torques :
.Type HEA ; Squirrel-cage, starting torque 50% or above of full-load torque.
.Type FEK, HEK ; Squirrel-cage, starting torque 100% or above of full-load torque.
.Type FEF ; Squirrel-cage, starting torque 150% or above of full-load torque.
- Connection to Load : Direct drive or V-belt drive (for Cast Iron Frame Motor only)
- Direction of Rotation : Counterclockwise viewed from drive end.
- Finish in munsell Notation : 5PB 8 / 2.5(Blue)
- Applicable Standards : IEC60034, NEMA MG1
16/54
750kw 4P 6kV 50Hz HV Motor
2.2 Strength Power
-Superior Performance ; Standard construction utilizes
copper bars, end rings and high grade, low loss silicon
steel laminations to minimize eddy current losses and
provide large thermal reserves, resulting in improvement
of efficiency. High efficiency and low starting current
achieve an outstanding reduction of operating costs.
-New Polytight-T Insulation System ; High reliability
and an effective insulation system go hand-in-hand.
Fabrication Frame motors employ a newly developed
insulation system called Polytight. Since Polytight is
highly resistant to moisture and chemicals such as acid,
alkali and salt water, Fabrication Frame motors are
especially suited for applications under adverse
operating conditions.
-Ease of Maintenance ; Easily removed cooling unit,
mounted on top of the motor frame, and wide utilization
of antifriction bearings facilitate inspection and
maintenance. Oil lubricated motors are also
manufactured as standard.
-Light Weight, Compact, Rugged ; Based upon
extensive analyses of structural characteristics, ventilation systems and thermal properties, fabrication
frame motors have been made more compact, lighter
in weight, yet more rugged than their conventional
counterparts.
-Quiet Operation ; Optimized slot designs plus
aerodynamic fans assure low noise. In addition,
employment of tight fit and precisely balanced rotating
parts minimize vibration and the improvement of the
silencer diminishes running noise.
17/54
Sectional view of typical MV Motor
2.3 Totally Enclosed Motors
TEFC IEC IP44, IC411/Rib Cooled, IC611/With Air-to-Air Heat
Exchanger… For dusty, damp, or corrosive gas environments
Type FE or NFE ; In a cast iron frame motor, fresh air comes from the
opposite drive end bracket, is circulated inside the motor, and exhausted
through the drive end.
Type HE ; A heat exchanger is mounted on top of the motor top to
replace the hot inside air with the cool outside air. Features a closed
ventilation system utilizing a heat exchanger, which can be cleaned by
simply removing a bolted cover.
[Type FE ; Cast Iron Frame]
[Type NFE ® ; Cast Iron Frame]
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[General Ass’y of Type HE]
[Type HE ; Steel Fabricated Frame]
2.4 Open Drip Proof Motors
ODP (NEMA WP-I/II), IP23/IPW24, IC01/IC05
ODP motors are best suited for indoor applications and applications not
exposed to extreme ambient conditions. The cooling-air paths are arranged
to effectively cool the electric parts of a motor by weaving through the coils
and core by agitation fan and air baffles. Suitable sound baffles and sound
absorbing lining inside the cooling unit minimize noise levels. NEMA WPII
on outdoor use motors also can be supplied by customer’s request.
[General Ass’y of Type BDA]
[BDA ; Steel Fabricated Frame]
[BDA ; Outdoor Use, Sleeve BRG]
19/54
[BDF ; Cast iron Frame]
2.5 Polytight-T Insulation System
“Polytight T” Insulation system is based on full vacuum pressure impregnation(shortly VPI) with epoxy resin
varnish and mica. The system guarantees excellent heat-resistance and power-durability.
FEATURES
[Stator Assembly after VPI]
HIGEN Motors
TYPICAL
Megger (MΩ)
1000
HIGEN Motors
Cycle Life (h)
BreakDownVoltage (KV)
- Thermal class F, but can be extended for use in 180℃(class H)
- Insulation Life is about 2 times of the polyesterimide resin system.
- High adhesion of epoxy impregnating with assembly of core and coil
recovers the insulation resistance in submersion within 1 day.
-The motor with Polytight-T Insulation System may be used in humidity
of over 90%.
Leave in air
100
TYPICAL
10
Submersion
15
Life (h)
[Cycle Life for BDV ]
Temp (℃)
[Cycle Life for heat]
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24
Time (h)
[Excellent for external environment]
Vibration, Humidity and Chemical
2.5 Polytight-T Insulation System
[Process of Coil making]
[Coil winding]
[Consolidation]
[Spreading]
[Coils after insulation]
[Straight Part Insulation/Auto]
[Coil End Insulation/Manual]
21/54
2.5 Polytight-T Insulation System
[Process of Coil Assembly and Varnich Treatment(VPI)]
[Preparing of Core]
[Inserting/Connection]
Vacuum
0.08 torr 3hr
[Insulation Diagnosis]
Pressure
6.5bar 5hr
Curing
175℃ 10hr
[VPI Processing]
22/54
[After Coil Assembly]
[VPI Facility(Φ3000)]
2.6 Design Process
HIGEN improves and optimizes products through MAXWELL/ANSYS to calculate magnetic fields, structural
stresses and inertia. Through these analytical tools, an optimal solution to customers’ requirements are met.
 Magnetic field analysis
 Heat flow analysis(CFD)
 Structural analysis(ANSYS)
Preliminary Decisions
Preprocessing
Solution
Postprocessing
23/54
2.6 Design Process
[Typical Design Process]
Review SPEC
Elec. Design
Applicable STD.
Checking
Quality Req’d
Checking
Operat’g condition
Mech. Design
IEC,NEMA,IEEE…
Customer’s Req’d
Applicable Software
Electrical Calculation
Program (HIGEN)
Maxwell, Flux 2D
Check Shaft
Check BRG
Check Cooling
Drawing
Design Review
24/54
Applicable Software
AUTOCAD, ANSYS
HIGEN’s STD
2.7 Features
Structures are designed for sufficient safety margin to ensure reliable operation of HIGEN HV motors.
HIGEN standard products offer cast iron frames for FE/NFE type(TEFC) and steel fabricated steel frames for HE
type(CACA) respectively, and they have high structural strengths, corrosive resistance and durability. Especially
cast iron frames from 250Fr to 560Fr are kept in stock to respond to customers’ short delivery schedules.
HIGEN designs its shaft diameter comparatively larger than its competitors to ensure that the rotor’s critical
speed is sufficiently outside of the operating speed range. Designs with the use of analysis programs and
prototype tests leads HV motors to achieve low vibration and high operational stability. The rotor end brazing is
done by technicians with over 20 years experience, which further assures the rotor safety & stability during its
operation.
[Structure analysis]
[Cast iron Frames in Stock ]
25/54
[Brazing Job on Rotor]
2.7 Features
Cooling fans are optimally designed through repeated tests to reach a low level of temperature and noise.
For example, heat dissipation of TEFC motor(fin cooled) is maximized through higher fin heights of cast frames
and precision machining of outside of stator cores and the resulting maximum contact between stator cores and
their frames. A internal fan is assembled to a rotor shaft to force hot air inside the motor to circulate and the
inside temperature to cool down effectively. HIGEN’s thermal analysis(Computational Fluid Dynamics) of the
motor and rich experience delivers efficient cooling system, reduction in machine losses and low level noise.
Cooling fans and fan covers are chosen to adequately meet rotational speeds and motor sizes that minimize
noises. Further, noise absorbing materials may be used in accordance with customers’ specific requests.
Magnetic noise level is reduced by using optimal slot combination and the other technics.
[High cooling fins, Machined Stator]
[Circulation Internal fan]
26/54
[Low Noise Fan cover and axial fan]
2.7 Features
The ball and roller bearings can be greased while the motor is
running. Waste grease is collected in a grease trap mounted on
each end bracket. The used grease is removed with a single
stroke of the discharge handle, simplifying inspection and
.
maintenance. In frame sizes 450 or above, roller bearings at
each end absorb radial load, and ball bearings at the drive end
absorb thrust load. This design assures stability and a longer life.
Sleeve bearings employ efficient sealing between shaft and
bearing to prevent lubricants from leaking either into the motor
housing or outside the housing. The sleeve bearings are split into
two halves. Removing the upper half exposes the bearing interior.
Basically opposite side bracket should be insulated for HV Motors.
[Ball/Roller BRG]
[Sleeve GRG]
BRG
SHAFT
[Single BRG type]
[Double BRG type]
27/54
[Waste grease trap]
[Insulated, opp side BRG]
2.7 Features
HIGEN customizes designs to satisfy customers’
convenience and easy maintenance.
HIGEN Motor responds to various specific
requirement of customers with design variations.
Terminal boxes could be attached on top or
sides of a motor. Protective instruments such
as space heaters, temperature sensors or
vibration measuring devices could be attached
[Forced air cooling, Explosion proof models and Flange types. ]
by customers’ requests.
Various Kinds of Customized models
[Terminal boxes on top and sides of a motor ] [For Replacement, Sun cover for outdoor use] [Temp. Sensors]
28/54
2.8 New Products
Motor integrated with a deep sea water pump was successfully developed by HIGEN Motor.
FPSO is a floating production platform for deep sea oil drilling, and requires a lot of sea water as coolant of
production facility and also for desalination facility for workers living on the platform. A sea water pump with
capacity of 1,000㎥ was replaced by a new pump of 3,000 m3 capacity by a Korean shipbuilder and HIGEN
Motor developed and supplied the first set of motors of 1250kW 4P 3300V to that Korean pump developer. This
motor uses oil as coolant for motor inside and sea water for motor outside with a perfect sealing in between. This
structure ensures cooling motor inside and bearing lubricant as well in an environmentally friendly manner.
FPSO [Floating Production Storage and Offloading]
29/54
2.9 Manufacturing Facilities
Process
Name of Facility
Q'ty
Authorized Capacity
Maker
Date
Remarks
Casting
- Outsourcing
-
- Castec Korea : 750-1 Hakjang-dong, Sasang-gu, Busan / 051-310-1141
LT,HT
Core Punching
& Laminating
- Outsourcing
-
- Hangnam : 539-1 An-dong, Kimhae-city, Gyeongnam / 055-324-1074
LT,HT
- Frame Machining (MIFEL)
1
- 80~180Fr Frame Machining
- Bracket Machining
1
- Turning M/C
(FRAME Machining)
1
- Turning M/C
(BRACKET Machining)
1
- RADIAL DRILL
1
- Winding & Inserting M/C
(Automatic Line)
1
- Winding & Inserting M/C
(P16-1S,GSW2RS)
1
- Winding M/C (#1)
1
- Winding M/C (#2)
1
- COIL HEATER PRESS M/C
1
- 80~180Fr Bracket Machining
- Swing:1,600mm
- Table Capacity:3,000kg
- Table Outside diameter:1250mm
- Table revolution: Max 312rpm
- Swing:1,100mm
- Table Capacity:3,000kg
- Table Outside diameter:800mm
- Table revolution: Max 500rpm
- Applicable size: Max M30
- Table:1000L*500W
- Head stroke:300MM
- External Diameter:110~170mm
- Internal Diameter:50~85mm
- Slot No.:16~36
- External Diameter:195~260mm
- Internal Diameter:120~185mm
- Slot No.:36~72
- M type:max1500ML, F type:max1580ML
- 3p, 220V, 10Kw
- Vertical moving device
- M/F type:max1720ML
- 3p, 220V, 15Kw
- Vertical moving device
- Max Temp:200˚C
- Pressure:Side 6TON, Down 9TON
- Capa:L=~1200mm, W=~150mm
Machining
Mush Winding
Form Winding
30/54
MITSUBISHI
1990.6
LT
NISHIDA
1990.6
LT
HOMMA
1989.8
LT,HT
HOMMA
1989.8
LT,HT
JeongKongSa
1978.10
LT,HT
ODAWARA
1989.6
LT
SANKO KIKI
1987.6
LT
YASKAWA
1989.4
HT
OTIS
2009.6
HT
SSEDA
2012.7
HT
2.9 Manufacturing Facilities
Process
Form Winding
Varnish Impregnation
(Low Voltage)
Curing
Varnish Impregnation
(VPI for High voltage)
Curing
Name of Facility
Q'ty
Authorized Capacity
- COIL weight:MAX 6kg
- COIL length:400~1400mm
- COIL cross section:Max 30*15mm
- COIL weight:MAX 25kg
- COIL length:600~2000mm
- COIL cross section:Max 60*25mm
- COIL weight:MAX 6kg
- COIL length:300~1300mm
- COIL cross section:Max 30*15mm
- COIL weight:MAX 25kg
- COIL length:300~2200mm
- COIL cross section:Max 60*25mm
- Output Voltage:Max. 30kV Impulse
- Pulse speed:10counts/sec
- Rising Time:Approx. 0.2~0.5us
- Capacitor:20nF, ± 10 %
- Size:1800(H)*750(D)*600(W), 100Kg
- Preheating ~ Dry
- 100~200℃ Auto Temp Controlled
- Spreading M/C(#1)
Hydroric control
1
- Spreading M/C(#2)
Full automatic servo control
1
- Auto TAPING M/C
Hydroric control
1
- Auto TAPING M/C
Full automatic servo control
1
- INDING SURGE TESTER
1
- Automatic Varnish Line
1
- Manual Impregnation Device
3
- Impregnation Device(3sets)
- Drying Furnace
3
- Drying Furnace(5sets)
- Vacuum Pressure
Impregnation(VPI) Facility
1
- Drying Oven
1
- Size:Φ3000*H3000
- Vacuum:0.05mbar
- Pressure:7bar
- Temperature:30~60℃
- Electricity:3P,380V,45Kw
- Size:W3000*H3000*L4000
(inner effective 2700*2500*3700)
- Temp:Max.200˚C(normal 0~180˚C)
- Heater type:Aerofin 3Kw (12EA/36Kw)
31/54
Maker
Date
Remarks
YASKAWA
1997.12
HT
SFA
2010.11
HT
YASKAWA
1997.12
HT
SSEDA
2013.3
HT
KAST
2013.12
HT
Donghae ENG
1989.8
LT
BooSeong
1991.7
LT
ShinShin
1987.4
LT
GUOJI
Vacuum
2013.10
HT
PNP
2013.10
HT
2.9 Manufacturing Facilities
Process
Die-Casting
Rotor assembly
Rotor gap Machining
Balancing
Name of Facility
Q'ty
Authorized Capacity
Maker
Date
Remarks
T.H.T
1991.2
LT,HT
- Die-Casting M/C
1
- Shot Force :300ton
- Clamp Force :300ton
- Shot Sleeve Diameter:254~406.4mm
- Shot Standard Sleeve:406.4mm
- Max Shot Weight :45.4kg
- TIG Welder
1
- Electricity:220V 12KVA, 4~300A
- Wire dia: 0.9~1.2mm
ACE
2011.8
HT
- CO2 Welder
1
- Electricity:220V 15.8KW, 0~350A
- Wire dia: 0.9~1.2mm
HS
2011.11
HT
- PRESS for Rotor assembly
1
- Electricity:220V 10Kw
- Pressure: Max 60ton
- Height: 2100mm
Seill
1989.4
HT
- Rotor external diameter
(PAN-20)
1
- Bed Swing:520mm
- Center Distance:1500mm
DAEWOO
1983.12
LT
- Rotor external diameter
(PROTEC-710)
1
- Bed Swing:710mm
- Center Distance:3000mm
Hankook Machine
Tools
1997.8
LT,HT
- Lathe
1
- Bed Swing:1000mm
- Center Distance:4000mm
SEIBU
2004.5
HT
- Rotor Balancing M/C
(HM-19.1)
1
- External Diameter:600↓
- Weight:450Kg↓
- Length Capacity:1900mm
HOFFMAN
1989.1
LT
- Rotor Balancing M/C
(SCHENCK)
1
- External Diameter:30~600
- Weight:1500Kg↓
- Whole Length:2000
NAGAYAMA
1997.8
LT,HT
- Rotor Balancing M/C
(JCH-3000HB)
1
- External Diameter:~1200
- Weight:3000Kg↓
- Whole Length:3000
JinWon
2009.3
HT
32/54
2.9 Manufacturing Facilities
Process
Name of Facility
Q'ty
Authorized Capacity
Maker
Date
Remarks
- Hydraulic Press
(Stator Forcer)
1
- Pressure:30ton, Stroke:800
- Hydraulic Motor:7.5Hp 4P
HoWon Hydrolic
1989.4
LT
- Hydraulic Press
(Bearing Forcer)
1
- Pressure:10ton, Stroke:500
- Hydraulic Motor:7.5Hp 4P
HoWon Hydrolic
1989.4
LT
- Oven for FRAME assembly
1
- Electricity:3P,380V,60Kw
- Size:2450*3200*2300
(inner effective 1370*1450*1960)
- Temp:Max.200˚C(normal 0~150˚C)
- Heater type:Aerofin (51Kw)
HANSUNG
2004.6
HT
- Oven for BEARING assembly
1
- Electricity:3P,220V,6Kw
- Size:1500*1500*1500H
NAMBU
Heater
1997.2
HT
- Paint Booth & Dry Oven
1
- Booth Type:WaterScreen
- Wind Speed:1.0~1.6M/Sec
- Dry Oven Temperature:50~150
- Drying Time:10~20분
- Heater Type:Far Infrared Lighting
HanSung
1989.4
LT
- Paint Booth
1
- Booth Type:Dry type
- Size:4500*4500* Φ600
ISU
2008.9
HT
Assembly
Painting
33/54
2.10 Inspection & Test Facilities
[For High Voltage Motors]
NO
Formal Name
1
Electric Dynamometer
2
Temperature rise resting device
(equivalent loading
and superposition method)
3
High Voltage Tester
4
Authorized Capacity
Q'ty
Maker
Date
Remarks
- Power : 1000kW
- Voltage/Frequency : 0~6600V, 0~70Hz
1
Leepoong
Dynamomemter
1998.08
-
- Power : 2500kW
- Voltage : (LV) 380/440/460/660/690
(MV) 3300/6600
(HV) 10000/11000/13200/13800
1
Namil
engineering
2003.07
-
- Voltage : 30kV
- Leakage Current : 1A
1
Taeyang
engineering
1998.08
-
Insulation Tester
- Range : 1000 GΩ
- Voltage : 5kV
1
MEGGER
2012.03
-
5
Milli-Ohm Meter
- Range : 20kΩ
1
LUTRON
1998.02
-
6
Digital Power Meter
- Voltage/Frequency : 600V, 2~200Hz
- Current : 20A
2
YOKOGAWA
2002.01
-
7
Sound Level Meter
- 24~130dB(A)
1
SVANTEK
2006.05
-
8
Vibration Meter
1
RION
1997.01
-
9
Stroboscope
- 40~35,000 rpm
1
SHIMPO
1998.05
-
10
Thermometer
- (-)200~(+)400℃
1
YOKOGAWA
2004.03
-
11
Vernier Calipers
- 0~300mm/0.01
- 0~1,000mm/0.01
- 0~600mm/0.01
- 0~2,000mm/0.01
35
Mitutoyo
1997.11
-
12
Micrometer
- 25~50mm/0.001
- 75~100mm/0.001
- 50~75mm/0.001
- 100~125mm/0.001
30
Mitutoyo
1997.11
-
13
Height Gauge
- 0~600mm/0.01
- 0~1000mm/0.01
3
Mitutoyo
1998.04
-
14
Dial Gauge
- 0.01mm
- 0.002mm
10
Mitutoyo
1995.05
-
15
Film Thickness Gauge
2
Mitutoyo
1998.03
-
- Frequency : 3~3kHz
- Disp / Vel / Acc
- Range : 1000μm
34/54
2.11 Supply Records
HIGEN has supplied various kinds of HV Motors for Korean/overseas power stations, iron works, water supply
stations and other industrial sites proving excellent performance and reliability.
35/54
2.11 Supply Records
TEFC Outdoor Use_350kW, 4P ,6.6kV, Fr.315
TEFC Scalar Inverter Use
220kW, 8P, 440V, Fr.315
TEFC Sleeve BRG_135HP, 10P, 6.6kV, Fr..315
TEFC Vector Inverter Use
600kW, 4P, 440V, Fr.400
36/54
Flame Proof (Ex-d)_375kW, 4P, 380V, Fr.355
For Harbour Crane (Vector control)
1100kW, 6P, 690V, Fr.500
2.11 Supply Records
Date of
Supply
08-Jan
08-Feb
08-Feb
08-Feb
08-Mar
08-Mar
08-Mar
08-Apr
08-Apr
08-Apr
08-Apr
08-Apr
08-Apr
08-Apr
08-May
08-May
08-Jun
08-Jun
08-Jun
08-Jun
08-Jun
08-Jun
08-Jun
08-Jun
08-Jun
08-Aug
08-Aug
08-Aug
08-Aug
Type & Capacity
Type kW
P
V
TEFC 945
2
6600
ODP 410
2
6600
ODP 215
4
6600
ODP 175
6
3300
TEFC 160
4
3300
TEFC 520
2
6600
TEFC 217
4
3300
TEFC 160
6
6600
TEFC 110
4
6600
TEFC 185
6
3300
TEFC 450
4
3300
TEFC 75
6
6600
TEFC 220
6
6600
TEFC 160
6
6600
TEFC 185
4
6600
TEFC 90
6
3300
TEFC 150
4
3300
TEFC 175
4
3300
TEFC 75
6
3300
TEFC 110
6
3300
TEFC 132
4
3300
TEFC 132
4
3300
TEFC 150
6
3300
TEFC 180
6
3300
TEFC 185
6
3300
TEFC 90
8
3300
ODP 185
4
3300
ODP 220
4
3300
TEFC 95
4
3300
Customer
Q'ty
Date of
Supply
HITACHI
HITACHI
Hanshin Machinery
POONGSAN Corp.
HYUNDAI Motor ( China )
Micom Korea / Champre Co.
POSCO
POSCO
POSCO
POSCO
WILO
POSCO
POSCO
POSCO
WILO
HYUNDAI Motor ( China )
Korea Rural Community Corp.
POSCO
HYUNDAI Motor ( China )
HYUNDAI Motor ( China )
HYUNDAI Motor ( China )
HYUNDAI Motor ( China )
POSCO
POSCO
POSCO
KOREA ZINC Co., Ltd
SeoRyung Engineering
SeoRyung Engineering
Sheraton Grande Walkerhill
1
2
1
2
1
2
3
1
1
1
10
1
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
08-Aug
08-Aug
08-Sep
08-Sep
08-Sep
08-Sep
08-Oct
08-Oct
08-Oct
08-Oct
08-Nov
08-Nov
08-Nov
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
08-Dec
09-Jan
09-Jan
37/54
Type & Capacity
Type kW
P
V
ODP 150
4
3300
TEFC 200
4
6600
TEFC 95
4
3300
TEFC 185
4
6000
TEFC 380
4
3300
TEFC 220
4
6000
TEFC 200
6
6600
ODP 270
2
6600
ODP 220
4
6600
ODP 280
2
3300
TEFC 260
6
3300
TEFC 500
6
6600
TEFC 700
`
3300
TEFC 200
4
6600
TEFC 250
6
6600
TEFC 280
6
6600
TEFC 360
6
6600
TEFC 450
6
6600
ODP 650
4
6600
ODP 650
4
6600
ODP 400
2
3300
ODP 150
2
3300
TEFC 260
6
3300
TEFC 260
4
3300
ODP 300
6
3300
TEFC 110
6
3300
ODP 375
4
6600
ODP 390
4
3300
ODP 250
4
3300
Customer
Q'ty
WILO
Shin Shin Machinery
WILO
WILO
KOREA ZINC Co., Ltd
WILO
POSCO
Hanshin Machinery
Micom Korea / Champre Co.
Micom Korea / Champre Co.
Pohang Yukang Filtration Works
Dongbu Steel
Pyeongsan Metal (PSM)
1
2
3
4
1
4
1
1
1
2
1
8
4
2
1
3
1
1
2
2
2
3
4
10
1
1
2
3
2
Korea Midland Power / Bukjeju TPP
POSCO
POSCO
POSCO
POSCO
WILO
WILO
Samjeong Turbine
Samjeong Turbine
Pyeongsan Metal (PSM)
BANWOL Co., Ltd.
Gumi Water Works
POSCO
WILO
Andong Water Works
Andong Water Works
2.11 Supply Records
Date of
Supply
09-Jan
09-Jan
09-Jan
09-Jan
09-Jan
09-Jan
09-Jan
09-Jan
09-Feb
09-Feb
09-Feb
09-Feb
09-Feb
09-Feb
09-Feb
09-Mar
09-Mar
09-Mar
09-Mar
09-Mar
09-Mar
09-Mar
09-Apr
09-Apr
09-Apr
09-Apr
09-Apr
09-Apr
09-Apr
Type & Capacity
Type kW
P
V
TEFC 200
6
3300
TEFC 315
6
3300
TEFC 400
6
3300
ODP 260
6
3300
TEFC 110
6
3300
ODP 1050
6
6600
ODP 1050
6
6600
TEFC 160
6
3300
TEFC 1100
6
6600
TEFC 1300
6
6600
TEFC 700
6
3300
TEFC 650
6
3300
TEFC 185
4
6600
ODP 200
4
3300
ODP 370
6
3300
ODP 130
2
3300
ODP 150
4
3300
ODP 150
4
3300
TEFC 160
6
3300
TEFC 185
6
3300
TEFC 150
6
3300
ODP 671
2
3300
ODP 160
12
3300
ODP
75
4
3300
TEFC 160
2
6600
TEFC 185
4
3300
ODP 410
10
3300
TEFC 90
6
3300
ODP 370
6
3300
Customer
Q'ty
Date of
Supply
POSCO
POSCO
POSCO
WeMi NongHyup ( Jeju )
POSCO
WILO
WILO
POSCO
Dongbu Steel
Dongbu Steel
Pyeongsan Metal (PSM)
Pyeongsan Metal (PSM)
LG Display ( China )
Seobong Pumping Station
Seobong Pumping Station
Micom Korea / Champre Co.
Micom Korea / Champre Co.
Okchun Water & Sewage Works
POSCO
POSCO
POSCO
POSCO
Seongju
Seongju
Hanshin Machinery
Korea Coal Corporation
Gochang
POSCO
Seobong Pumping Station
1
1
4
1
2
4
4
6
2
6
1
1
2
2
2
1
1
1
4
1
1
1
6
2
2
1
3
1
2
09-Apr
09-May
09-May
09-May
09-May
09-May
09-May
09-May
09-May
09-May
09-Jun
09-Jun
09-Jun
09-Jun
09-Jun
09-Jun
09-Jun
09-Jun
09-Jul
09-Jul
09-Jul
09-Jul
09-Jul
09-Jul
09-Aug
09-Aug
09-Aug
09-Aug
09-Sep
38/54
Type & Capacity
Type kW
P
V
ODP 130
4
3300
TEFC 160
4
3300
TEFC 360
6
6600
TEFC 200
6
6600
TEFC 260
6
6600
ODP 300
6
3300
ODP 260
6
3300
ODP 150
4
3300
TEFC 380
4
3300
TEFC 200
6
3300
TEFC 280
4
4160
ODP 370
6
3300
TEFC 400
6
3300
TEFC 315
6
3300
TEFC 160
6
3300
TEFC 315
6
3300
TEFC 300
6
6600
TEFC 450
6
3300
ODP 160
2
3300
ODP 132
4
3300
ODP 150
4
3300
ODP 160
2
3300
ODP 220
4
3300
ODP
75
8
3300
ODP 335
4
3300
ODP 335
4
3300
ODP 220
4
3300
ODP
75
8
3300
TEFC 300
4
6600
Customer
Q'ty
WILO
Sechon Booster Pump Station
POSCO
POSCO
POSCO
Korea Water Resources Corp.
Hyosung EBARA
Hyosung EBARA
KOREA ZINC Co., Ltd
Pohang Yukang Filtration Works
LHE
Seobong Pumping Station
POSCO
POSCO
POSCO
POSCO
POSCO
POSCO
Samjeong Turbine
HwaSeong Pump
HwaSeong Pump
Samjeong Turbine
2
2
1
1
1
1
1
1
1
2
1
1
6
1
4
1
1
1
2
1
1
2
1
1
1
1
1
1
1
Korea Rural Corporation (DasSeong)
Korea Rural Corporation (DasSeong)
Korea Rural Corporation (BooYeo)
Korea Rural Corporation (BooYeo)
Korea Rural Corporation (DasSeong)
Korea Rural Corporation (DasSeong)
STOCK
2.11 Supply Records
Type & Capacity
Type kW
P
V
TEFC 315
6
3300
TEFC 400
6
3300
TEFC 400
6
3300
ODP 185
6
3300
09-Oct
ODP
185
6
3300
09-Oct
09-Nov
09-Nov
09-Dec
09-Dec
09-Dec
10-Jan
10-Jan
10-Jan
10-Feb
10-Feb
10-Feb
10-Feb
10-Feb
10-Mar
10-Mar
10-Mar
10-Mar
10-Mar
10-Mar
10-Apr
10-Apr
10-Apr
10-May
TEFC
TEPC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
ODP
ODP
TEFC
TEFC
TEFC
ODP
TEFC
TEFC
TEFC
WP1
450
240
300
261
261
110
190
250
160
190
255
260
280
160
320
320
315
315
110
320
450
440
630
224
6
6
4
2
2
6
2
4
6
2
2
4
4
6
16
16
6
6
4
2
4
2
2
4
Date of
Supply
09-Sep
09-Sep
09-Sep
09-Oct
Customer
Q'ty
POSCO
POSCO
POSCO
Korea Rural Corporation (JangSeong)
5
10
4
1
Korea Rural Corporation (JangSeong)
1
3300
POSCO
3300 PoHang Sewage Treatment Plant
6600
DaeJoo Machinery
6600 Korea Midland Power / BoRyeong TPP
6600
Boryeong Power Plant
3300
Suewon
3300
KOREA ZINC Co., Ltd
3300
KOREA ZINC Co., Ltd
3300
POSCO
3300
KOREA ZINC Co., Ltd
3300
KOREA ZINC Co., Ltd
3300
KOREA ZINC Co., Ltd
4160
LHE
3300
POSCO
3300
HANSUNG Industry
3300
HANSUNG Industry
3300
POSCO
3300
POSCO
3300
Young Poong
3300
Hanshin Machinery
3300
FKMT
3300
Micom Korea
3300
Micom Korea
4160
Korea Hydro & Nuclear Power
1
1
3
1
1
1
1
3
2
1
1
2
1
5
1
1
3
5
1
1
2
1
1
1
39/54
Date of
Supply
10-Jun
10-Jun
10-Jun
10-Jun
10-Jul
10-Aug
10-Aug
10-Aug
10-Sep
10-Sep
10-Oct
10-Oct
10-Oct
10-Oct
10-Nov
10-Nov
10-Nov
10-Nov
10-Nov
10-Nov
10-Dec
10-Dec
10-Dec
10-Dec
10-Dec
10-Dec
10-Dec
11-Jan
11-Jan
Type & Capacity
Customer
Type kW
P
V
TEFC 250
2
3300
KOREA ZINC Co., Ltd
TEFC 300
4
3300
KOREA ZINC Co., Ltd
TEFC 325
4
3300
KOREA ZINC Co., Ltd
TEFC 175
6
3300
POSCO
TEFC 600
4
3300
KOREA ZINC Co., Ltd
ODP 135
6
3300 Korea Rural Corporation (AnSeong)
ODP 320
2
6600
Hanshin Machinery
ODP 180
4
6600
Hanshin Machinery
ODP
75
4
3300
Hapcheon County Office
ODP
75
4
3300
Hapcheon County Office
TEFC 400
6
6600
POSCO
TEFC 375
4
3300
UlSan Water Works
TEFC 225
8
3300
Hanshin Engineering
TEFC 110
8
3300
Hanshin Engineering
ODP 160
2
3300
Hanshin Machinery
TEFC 200
4
6600
WILO
TEFC 200
4
6600
WILO
TEFC 110
4
6600
WILO
TEFC 110
4
6600
WILO
TEFC 160
4
6600
WILO
TEFC 110
4
6600
WILO
TEFC 160
4
6600
WILO
TEPC 160
4
6600
Devi Mahinery
TEFC 600
4
3300
POSCO
TEPC 160
4
6600
Devi Mahinery
TEFC 580
4
6600
POSCO
TEPC 110
4
6600
Devi Mahinery
ODP 320
2
3300
Hanshin Machinery
ODP
75
4
3300
Hanshin Machinery
Q'ty
2
2
2
6
1
1
2
1
1
1
1
1
1
1
1
3
2
2
2
1
1
1
1
1
3
1
4
1
1
2.11 Supply Records
Date of
Supply
11-Feb
11-Feb
11-Feb
11-Feb
11-Feb
11-Mar
11-Mar
11-Mar
11-Mar
11-Mar
11-Mar
11-Mar
11-Mar
11-Mar
11-Apr
11-Apr
11-May
11-May
11-May
11-May
11-May
11-May
11-Jun
11-Jul
11-Jul
11-Jul
11-Aug
11-Aug
11-Sep
Type & Capacity
Customer
Type kW
P
V
TEFC 132
6
3300
POSCO
ODP 360
6
3300
HANSUNG Industry
TEFC 235
4
6600
POSCO
TEFC 132
12
3300 Korea Rural Corporation (GooMi)
TEFC 132
12
3300 Korea Rural Corporation (GooMi)
TEFC 250
4
3300
KOREA ZINC Co., Ltd
TEPC 160
4
3300
DAEYOUNG Power Pump
TEPC 90
4
3300
DAEYOUNG Power Pump
TEFC 200
6
6600
POSCO
TEFC 400
6
3300
POSCO
TEFC 260
6
3300
POSCO
TEFC 315
6
3300
POSCO
TEFC 450
6
3300
POSCO
ODP
75
14
3300 Korea Rural Corporation (CheonSuMan)
TEFC 315
6
3300
POSCO
TEFC 260
6
3300
POSCO
TEFC 260
6
3300
POSCO
TEFC 75
6
3300
POSCO
TEFC 400
6
3300
POSCO
TEFC 315
6
3300
POSCO
TEFC 75
4
3300
Flutek Kawasaki
TEFC 150
6
3300
Flutek Kawasaki
TEFC 380
6
3300
KOREA ZINC Co., Ltd
ODP 160
4
3300
Hanshin Machinery
TEFC 150
4
3300
Hanshin Engineering
TEFC 150
6
3300
Hanshin Engineering
TEFC 400
6
3300
POSCO
TEFC 200
6
3300
POSCO
ODP 150
4
3300
Namil
Q'ty
Date of
Supply
3
4
1
1
1
4
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11-Sep
11-Oct
11-Oct
11-Oct
11-Oct
11-Oct
11-Oct
11-Oct
11-Nov
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
11-Dec
12-Jan
12-Jan
12-Jan
12-Jan
40/54
Type & Capacity
Type kW
P
V
ODP 160
4
3300
TEFC 200
6
6600
TEFC 75
6
3300
TEFC 90
6
3300
TEFC 160
6
3300
TEFC 260
6
3300
TEFC 315
6
3300
TEFC 400
6
3300
ODP 360
6
3300
TEFC 90
6
3300
TEFC 90
6
3300
ODP 200
4
3300
ODP 210
12
3300
ODP 180
12
3300
ODP 120
10
3300
ODP 110
2
6600
ODP 170
2
6600
ODP 210
2
6600
ODP 220
2
6600
ODP 250
2
6600
ODP 290
2
6600
ODP 420
2
6600
ODP 470
2
6600
ODP 480
2
6600
ODP 580
2
6600
TEFC 600
4
440
ODP 160
2
3300
TEFC 175
6
3300
ODP 150
4
3300
Customer
Q'ty
Hanshin Machinery
POSCO
POSCO
POSCO
POSCO
POSCO
POSCO
POSCO
HANSUNG Industry
POSCO
POSCO
GoSan Water Purification Plant
Korea Rural Corporation (GooMi)
Korea Rural Corporation (GooMi)
Korea Rural Corporation (GooMi)
Micom Korea
Micom Korea
Micom Korea
Micom Korea
Micom Korea
Micom Korea
Micom Korea
Micom Korea
Micom Korea
Micom Korea
POSCO
Hanshin Machinery
POSCO
Kwangshin Machine
1
1
1
1
1
1
2
1
8
5
2
1
1
1
1
1
1
2
3
1
2
3
1
1
1
8
2
1
1
2.11 Supply Records
Date of
Supply
12-Jan
12-Mar
12-May
12-Jun
12-Jul
12-Aug
12-Aug
12-Aug
12-Sep
12-Sep
12-Sep
12-Sep
12-Sep
12-Sep
12-Nov
12-Nov
12-Nov
12-Dec
12-Dec
12-Dec
12-Dec
12-Dec
12-Dec
12-Dec
13-Jan
13-Jan
13-Mar
13-Mar
13-Apr
Type & Capacity
Customer
Type kW
P
V
ODP 150
2
3300
Hanshin Machinery
TEFC 710
4
6600 DEWA(Dubai Electricity & Water Auth), UAE
TEFC 337
4
6600 Korea Southern Power / Hadong TPP
ODP 400
2
3300
Namil
TEFC 400
6
6600
Shinil Eng
TEFC 370
8
380
Changwon Engineering
TEFC 450
6
6600
Shinil Eng
ODP 450
2
380
Kwangshin Machine
ODP 525
12
6600
HANSUNG Industry
TEFC 1295
6
6600
Dongbu Steel
ODP 950
8
6600
HANSUNG Industry
ODP 950
8
6600
HANSUNG Industry
TEFC 1270
2
6600 ICL (Bromine Compounds), Israel
ODP 2500
4
6000
HITACHI Setsubi
TEFC 450
8
6900 Korea Midland Power / BoRyeong TPP
ODP 390
14
3300
HANSUNG Industry
ODP 390
14
3300
HANSUNG Industry
ODP 410
2
380
Micom Korea
ODP 500
2
380
Micom Korea
ODP 410
2
380
Micom Korea
ODP 500
2
380
Micom Korea
TEFC 1120
6
690
POSCO
ODP 630
2
3300
Micom Korea
ODP 400
2
380
Micom Korea
TEFC 600
4
440
POSCO
ODP 400
2
380
Micom Korea
TEFC 450
4
3300
WILO EnerGreen Technology
TEFC 450
6
6600
POSCO
TEFC 370
4
380
Kwangshin Machine
Q'ty
Date of
Supply
1
1
1
1
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
8
1
3
1
1
13-May
13-Jun
13-Jun
13-Jul
13-Jul
13-Jul
13-Aug
13-Aug
13-Aug
13-Aug
13-Aug
13-Aug
13-Sep
13-Sep
13-Sep
13-Sep
13-Sep
13-Oct
13-Oct
13-Oct
13-Oct
13-Oct
13-Oct
13-Oct
13-Oct
13-Nov
13-Dec
13-Dec
13-Dec
41/54
Type & Capacity
Type kW
P
V
WP2 635
6
6600
WP2 700
2
6900
ODP 1195
8
3300
WP2 630
6
6600
TEFC 450
8
6600
WP2 500
8
6600
TEFC 220
4
6000
TE
335
4
380
DP
500
8
6600
TE
500
6
6600
ODP 1200
8
3300
TE
320
4
6600
TEFC 185
6
3300
TE
200
4
6600
TE
200
4
6600
ODP 420
2
3300
ODP 440
2
3300
TEFC 460
4
6000
TE
300
6
380
TE
335
4
380
DP
300
4
3300
DP
500
8
6600
DP
500
8
6600
DP
590
6
6600
DP
590
6
6600
DP
1715
6
6600
TEFC 600
2
6600
TEFC 450
4
3300
TEFC 300
6
3300
Customer
Q'ty
Korea Western Power Co., LTd.
1
1
2
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
Korea Midland Power / BoRyeong TPP
Korea Water Resources Corp.
Korea South East Power / Samchunpo TPP
Korea South East Power / Samchunpo TPP
Korea Southern Power / Busan N.Gas P/P
Menzel
Korea Energy JangSeong
Korea Southern Power / Busan N.Gas P/P
Dongbu Steel Dangjin
K Water
DongYang/Plant Division/POSCO
Namil JangSeong
DongYang/Plant Division/POSCO
DongYang/Plant Division/POSCO
Mycom Korea
Mycom Korea
Menzel
Korea Energy JangSeong
Korea Energy JangSeong
Hanshin Machinery
HANSUNG Industry Paju
HANSUNG Industry Paju
HANSUNG Industry Hapcheon
HANSUNG Industry Hapcheon
Busan Purification Plant
Mycom Korea
Korea Coal Corporation
Korea Coal Corporation
2.11 Supply Records
14-1
14-1
Type & Capacity
Type kW
P
V
TEFC 450
4
3300
TEFC 185
2
3300
14-1
TEFC
373
4
3300
14-3
TEFC
132
4
3300
14-4
TEFC
720
2
6600
14-4
TEFC
335
6
6600
14-5
TEFC
420
4
6000
14-5
TEFC
750
4
11000
14-6
TEFC
515
8
6600
Date of
Supply
Customer
Q'ty
Korea Coal Corporation
1
2
YPP BanWol
Korea South East Power Corp
Samchunpo Thermal Power Plant
Korea Agriculture & Fishery
Corporation
Korea Midland Power Corp.
Boyung Thermal Power Plant
Han Sung Heavy Industry
SeoWon Poongryuk Machinery Co.
Ltd
MENZEL, Germany
Korea East West Power.Corp
Dangjin Thermal Power Plant
1
2
1
5
2
1
2
42/54
Date of
Supply
Type & Capacity
Type kW
P
V
Customer
Q'ty
3. Low Voltage Motors
3.1 HIGEN LV Motors ………………….………………….
3.2 General Purpose Motors ……………………………
3.3 Motors for Pumps ………….…………………………
3.4 Explosion Proof Motors ……..………………………
3.5 Electric Vehicle Motors ………………….……..……
3.6 Special Purpose Motors …………………….……….
43/54
43
44
45
46
47
48
3.1 HIGEN LV Motors
HIGEN based on high technology accumulated since 1963 in producing General Purpose LV Motors through
modern equipment. Standard motors meet requirements of IEC, NEMA and are recognized by CSA, UL, CE,
ATEX and ISO 9001. To satisfy customer’s needs, HIGEN is also producing various Special Purpose Motors.
FEATURES
- STATOR AND WINDINGS
. Used high quality silicon steel with low core loss.
. Secured high insulation by high class varnish treatment.
- ROTOR
. Made through aluminum die casting with end rings and cooling blades.
. Reliable operation with low vibration ensured with CNC balancing machines.
- COOLING FAN & FAN COVER
. Low noise and wind loss minimized through optimum air circulation.
. Optimum size selection for each frame sizes.
. Steel fan cover is designed for adequate air circulation and strength
- FRAME & END BRACKET
. Precision machining to ensure center for accurate combination of bearing and durability of structure.
- BEARINGS
. High quality double shielded, pre lubricated ball bearings.
. Open bearings for easy maintenance.
- CONDUIT BOX
. Rotates 90 degrees.
. Gasket is installed to prevent damages to lead wires and for easy mounting on the frame.
- NAME PLATE & FINISHING
. Each component is finished with high quality corrosion resistant paint.
44/54
3.2 General Purpose Motors
GENERAL SPEC.
- MOUNTING TYPE Horizontal, Vertical
- RATING Continuous
- AMBIENT TEMPERATURE -10℃ ~ 40℃
- SITE ALTITUDE Below 1000m
TEFC FOOT-MOUNTED (B3)
- ROTATION CCW from the view of shaft extension
- INSTALLATION Indoor/Outdoor
- SERVICE FACTOR 1.0, 1.15
- DEGREE OF PROTECTION IP44/IP55, IP22(ODP)
TEFC FOOTLESS-MOUNTED (B5)
ODP FOOT-MOUNTED
HIGH EFFICIENCY MOTORS
HIGEN High Efficiency Motors are designed with CAD and FEA(Finite Element
Analysis) to minimize losses and reduce energy costs. The motors have been
tested by IEEE 112 Method B and the Efficiency values are greater than EPACT’s.
PERFORMANCE AND CONSTRUCTION FEATURES
1. Stainless steel nameplate.
2. High grade, insulated electromagnetic steel laminations.
3. Class F non-hygroscopic insulation with low temperature rise.
4. Fully tested and documented per IEEE 122, Method B or CSA standard 390.
45/54
HIGH EFFICIENCY
MOTORS
3.3 Motors for Pumps
The heritage of our solid market leadership in motor/pump industry in Korea dates back to 1969 when LG started
pump production. WILO acquired pump business from LG in 2000, and HIGEN supplies 90% of WILO’s motor
needs. Besides, Young Poong, KSB, Armstrong and other leading pump manufacturer selected HIGEN brand.
46/54
3.4 Explosion Proof Motors
If internal explosion happens by the explosive gas that has penetrated into the inside of an airtight container,
explosion structure should bear the explosion pressure and prevent the flame from spreading to the external
explosive surroundings.
Identification Code
0575 is the identification number of DNV responsible for the
approval
Exd 71~250M
0.2~90kW 4P
280M~315M
110~160kW 4P
Exd 355Fr.
260kW 4P
47/54
[ATEX Certificate]
3.5 Electric Vehicle Motors
In 2009, then President Myung Bak Lee, Republic of Korea, hosted a
Presidential panel of the National Economic Committee to review the policy for
the promotion of electrical vehicle (EV) as a strategic industry for Korea’s future
economy. Dr. JAE-HAK KIM, CEO of HIGEN MOTOR (seated next to President
M.B. Lee) and Hyun-Soon Lee, then Vice Chairman of HYUNDAI Motor
Company were invited to brief on current industrial issues to high ranking
government economic policy makers.
Dr. JAE-HAK KIM
CEO of HIGEN MOTOR
PRESIDENT
M.B.LEE
At the close of the policy session held at HYUNDAI Motor R&D center, M.B.
Lee took a test ride on a HYUNDAI’s prototype EV model powered by a water
cooled AC motor designed and made by HIGEN Motor. Beside the
HYUNDAI models, HIGEN Motor is currently exporting other types of EV
motors abroad. HIGEN plans to launch additional heavy duty EV motor units
of various applications such as bus, truck and yacht for the domestic and
export markets.
FEATURES
- Securing structural stability at high speed
- Spline Shaft Driving Method
-Reinforcement of Insulation Performance for Inverter Voltage Surge
30kW EV Motor
- Minimize the size and weight through High Power Density (kW/kg)
. Application of High Quality Silicon Steel with Low Core-Loss and High Permissible Magnetic Flux.
. Maximize Cooling Efficiency by High Current Density of Winding through the use of Aluminum Frame and Water Cooling System.
48/54
3.6 Special Purpose Motors
HIGEN is producing many kind of Special Purpose Motors.
VECTOR INVERTER MOTOR
ALUMINUM FRAME MOTORS
SINGLE PHASE IND. MOTORS
SPINDLE MOTORS
49/54
HYDRAULIC UNIT MOTORS
TE AIR OVER MOTORS
(COOLING TOWER TYPE)
ELEVATOR MOTORS
HYDRAULIC
ELEVATOR MOTORS
4. Servo Products
5.1 Servo System …………………….………..………….
5.2 Network Based System ……..………………………
5.3 MDA7000 …………………….…………………………
5.4 XGT Network Servo ……….....……………………....
5.5 Application Area ………….……………….……..……
50/54
50
51
52
53
54
5.1 Servo System
HIGEN MOTOR is the first company in Korea whose servo drive passed EtherCAT
Confermance Test assuring compatibilities with EtherCAT based network systems.
HIGEN EDA 7000 Series opens a new horizon unfolding the era of EtherCAT based
Motion Network application.
FDA7000 Series
Book-Type
FEATURES
1Axis Motion Servo
USAGE
• Output : 0.05 ~ 37 kW(1/15HP ~ 50HP)
• High Speed(32 bit) DSP Technology
• Rapid Position & Speed Control
• Low Noise by IGBT-IPM
• Feed-forward Compensation Function
• Low Inertia
- Robot, Chip Mount, Factory
- Automation
• High Inertia
- CNC System , Transfer Machine
51/54
Network-Type
5.2 Network Based System
RS232, RS485 & Network communication.
RS232 / USB
RS232 / RS485
EtherCAT
TOP
1
1 axis
2 axis
52/54
3 axis
8 axis
5.3 MDA7000
1 Axis Motion Controller Integrated Servo
[ Servo ]
[ 1Axis Motion Controller ]
FEATURES
[ Integrated Servo]
SPEC.
. Real time communication control by
integrating servo and motion
. Single position operation by DPRAM
communication
. Network connection by EtherNet
. Simple Wiring by directing connection
. Position, Speed and Torque Control
. Linear, Limited/Unlimited Rotation Operation
. Output : 50[W] ~ 3[kW]
. Encoder : 17bit Serial ABS ENC.
. Control Mode : Speed, Position, Torque, Sync, I-Mark
. Program : Motion & PLC (Ladder) Program
. Communication : EtherNet(100Mbps),
RS422/485(1Ch), RS232C(1Ch)
. Position Point : 7000
. Operating Mode : Single or Network (Max. 255)
53/54
5.4 XGT Network Servo
8 Axes Synchronous Network Servo
Features
- 100Mbps High Speed Network EtherCAT.
- High-Speed, High-Accuracy Positioning by Real Time
- Communication between Servo and PLC.
- 8 Axes Synchronous Control by High-Speed Communication.
- Exclusive Motion Software Provide for Multi-Axis Control
- Simple Wiring by Network Communication.
- Advanced Efficiency with Absolute Control.
- High Performance & Low Price.
[ Internal Type ]
[ External Type ]
54/54
5.5 Application Area
Articulated
Robots
LED
Line
Wafer Handling
Robots
8 Axes
Synchronous
Control Servo
System
Pick and
Place
Robots
64 Axes
Control Servo
System
SMT
Take-Out
Robots
Machine
Tool
Auto Inspection Equipments
55/54
56/54