Chapter 4 Activity-Based costing Activity-Based Costing ABC first assigns costs to activities and then to goods and services based on how much each good or service uses the activities. Note that ABC is used to establish product costs primarily for decision-making purposes, not for inventory valuation for external reporting . 4 Steps in the ABC Process 4 Steps Identify and classify the activities related to the company’s products or services. Estimate the costs associated with each activity. Calculate a cost-driver rate for each activity. Assign activity costs to products using the cost-driver rate. Step 1: Identify and Classify Activities UNIT-LEVEL ACTIVITES The work that transforms resources into individual products and services BATCH-LEVEL ACTIVITES Manufacturing or service technology that affect multiple units of activity equally and simultaneously PRODUCT - LEVEL ACTIVITES Support specific products or service lines CUSTOMER- LEVEL ACTIVITES Performed to meet the needs of specific customers FACILITY-LEVEL ACTIVITIES Support all of the organizations processes Step 2: Estimate the Cost of Activities When estimating the cost of an activity, only the costs associated with the product should be used (practical capacity). The cost of “unused capacity” should not be applied to products. EXAMPLE Suppose we rent a 1,000 square foot warehouse for $1,000 per month. Only 800 sq. ft. are used to store Product A. The rest of the warehouse is “unused”. How much rent cost should be allocated to Product A? Step 2: Estimate the Cost of Activities 80%, or $800 should be assigned to Product A 20%, or $200 should be assigned to “unused capacity” Step 3: Compute the CostDriver Rates Two pieces of information are required to compute the cost-driver rate: Activity Cost ÷ Activity Volume = Cost-Driver Rate •Activity Cost •Activity Volume EXAMPLE #1 XCo has The 4proper employees activity in in itsthis Quality caseControl is the #Dept. of units Salaries produced. and costs for the departmentThe total cost-driver $360,000 per rateyear. wouldXCo be: produces 500,000 $360,000 ÷500,000 $.72 per unit units of product a year. What units is the=appropriate activity, # of employees or units of product? What is the cost-driver rate? Step 4: Assign Activity Costs to Products 1. Identify all the activities related to a given product or service. 2. Determine how many units of each activity are used per unit of product. 3. Assign costs to products using the costdriver rates for each activity Step 4: Assign Activity Costs to Products Example: Yazz, Inc. produces 130,000 units of Product A and 400,000 units for Product B. Using the following cost information, how much overhead should be allocated to Product A? Cost-Driver Activity Cost-Driver Base Rate Factory Floor Space Square Footage $ 50.000 Electricity Kilowatts $ 0.050 Water Gallons $ 0.160 Quality Control Units Inspected $ 0.850 Packaging - Inner Ounces of popcorn $ 0.025 Packaging - Outer Boxes $ 1.250 Resources Used by Product A 20,000 Sq. Ft. 15,000 KW 80,000 Gal. 135,000 Units 270,000 Oz. 135,000 Boxes Step 4: Assign Activity Costs to Products Cost-Driver Activity Base Factory Floor Square Space Footage Electricity Kilowatts Water Gallons Quality Control Units Inspected Packaging - Inner Ounces of popcorn Packaging Boxes Outer Cost-Driver Resources Used Rate by Product A Cost Assigned $ 50.000 20,000 Sq. Ft. $1,000,000.00 $ $ $ 0.050 0.160 0.850 15,000 80,000 135,000 KW Gal. Units $ 750.00 $ 12,800.00 $ 114,750.00 $ 0.025 270,000 Oz. $ 1.250 135,000 Boxes $ 168,750.00 $ 6,750.00 Total Cost Assigned to Product A $1,303,800.00 Exh. 4.7 Product Profitability Companies will often look at the profitability for individual products or customers. Information required for each product or customer includes: Revenue, costs that can be traced, costs that can not be traced. Revenues Costs Traced to Products Unit Level Batch Level Product Level Customer Level Facility Level Total Costs Traced to Products Product Profitability Costs Not Traced to Products Operating Income Containers Baby Care Total $ 120,000 $ 154,000 $ 274,000 (48,000) (3,600) (16,000) (1,800) (15,800) (85,200) $ 34,800 $ (70,000) (9,600) (44,000) (4,400) (23,000) (151,000) 3,000 $ (118,000) (13,200) (60,000) (6,200) (38,800) (236,200) 37,800 (32,400) $ 5,400 Customer Profitability • Customer costing: Analyze the costs of activities to serve specific customers. • Customer profitability analysis: Identifying the costs and benefits of serving specific customers to improve an organization’s overall profitability. Why Companies Use ABC ABC costing provides a more specific cost information that help management in: •Cost reduction •Product pricing •Budgeting and performance measurement. Indirect cost pool Total Indirect Costs Allocation Base Direct Labor hr Indirect cost Cost object Direct Cost Direct cost DM DL Traditional approach Indirect cost pool Cost pool #1 Cost pool #2 Cost pool #3 Cost pool #4 Allocation Base Activity #1 Activity #2 Activity #3 Activity #4 Indirect cost Cost object Direct Cost Direct cost DM DL ABC Activity-Based Management (ABM) Evaluates the costs and values of process activities . . . Activity-Based Costing + . . . To identify opportunities to improve efficiency. Valued-Added Analysis = Process Improvements, Customer Value, & Reduced Costs ABM • ABM:係指用ABC之資訊,來制訂滿足顧 客需求和改善企業獲利能力的管理決策。 • ABM 廣義的定義包括: 1. 產品定價與組合決策 2. 成本抑減與製程改進 3. 產品設計決策 Activity-Based Management 4 Basic Steps Identify & classify the activities related to the company’s products or services. Estimate the costs associated with each activity. Calculate a cost-driver rate for each activity. Assign activity costs to products using the costdriver rate. ABM adds: Identification of value-added and non-value-added activities Identifies the customer perceived value of each activity Identifies opportunities to enhance value-added activities and reduce or eliminate non-value-added activities ? Combining ABC And Target Costing Megaburger Promotional Toys Target Cost = market price less return on sale Expected contract price per unit Less required return on sales Target cost per unit Multiplied by monthly sales of 20,000 units Target cost for one month $ 20% 17 3.40 $ 13.60 20,000 $ 272,000 ABC-Target Costing Analysis Estimated Cost 1. Unit-level activities and costs $ 2. Batch-level activities and costs 3. Product-level activities and costs 4. Customer-level activities and costs 5. Faculty-level activities and costs Monthly currently feasible costs $ Monthly target cost Monthly cost reduction target $ Cost reduction target % 240,000 6,000 44,000 11,000 20,400 321,400 272,000 49,400 15.4% By comparing the target cost to the currently feasible cost, we can determine the amount that cost needs to be reduced. The Importance Of Customer Value Activities Create outcomes and consume resources VALUE-ADDED ACTIVITIES enhance the value of products and services in the eyes of the customer while meeting the goals of the organization NON-VALUE-ADDED ACTIVITIES do not contribute to customer perceived value Most Likely Sources of NonValue-Added Activities Identifying Value-Added Activities The test for value added activities “Would an external customer encourage the organization to do more of the activity?” YES NO “Would the organization be more likely to reach its goal by performing that activity?” If the answer If the answer is “no” to is “yes” to both or either both it is it is nonvalue-added. value-added. YES NO Tasks Required by ActivityBased Management Twin objectives of ABM Identify non-value-added activities to be eliminated or reduced Identify value-added activities to be enhanced Redesign processes to eliminate wasteful spending on non-value-added activities Identifying Opportunities For Process Improvement Sub-Activity Trim excess plastic Recycle trimmings Put piece in box Log out completed order Move order to warehouse Register order in inventory Total elapsed time Before Process Improvements Elapsed Time: 83 min. 60 min. 25 min. 30 min. 60 min. 28 min. 286 min. Before Process Ask “Why?” for each Improvements step in the process. Elapsed Time: Why do employees need to trim excess plastic from molded 0 min. products? 0 min. and product function Why#1: Appearance requires removal of the excess 25 min. Why#2: Under high-injection pressure, plastic leaks from the edges of the mold Why#3: High pressure is required to mold the min. products15.1 properly Why#4: The design of the molds permits leakage 30 min. Why#5: The molds are based on old designs 12.1 min. SOLUTION: Rework or replace old molds with improved molds to eliminate 82.2 min. the need for trimming and recycling. Identifying Opportunities For Process Improvement Sub-Activity Trim excess plastic Recycle trimmings Put piece in box Log out completed order Move order to warehouse Register order in inventory Total elapsed time Before Process Improvements Elapsed Time: 83 min. 60 min. 25 min. 30 min. 60 min. 28 min. 286 min. Ask “Why?” for each Before Process Improvements step in the process. Elapsed Time: 0 min. Why are we spending so much time on non-value-added record keeping and min. the 0correction of recording errors? 25 min. SOLUTION: Install a bar-coding system to mark and track all 15.1 min. orders electronically 30 min. A bar-coding system creates a unique bar code for each order 12.1 min. and allows the company to mark and track 82.2 min. all orders electronically Identifying Opportunities For Process Improvement Sub-Activity Trim excess plastic Recycle trimmings Put piece in box Log out completed order Move order to warehouse Register order in inventory Total elapsed time Before Process Improvements Elapsed Time: Before Process Improvements Elapsed Time: 83 min. 0 min. 60 min. 0 min. 25 min. 25 min. 30 min. 15.1 min. 60 min. 30 min. 28 min. 12.1 min. 286 min. 82.2 min. After process improvements, total elapsed time has been reduced to 82.2 minutes. If we assume a cost of $10 per hour, what is the cost savings? Identifying Opportunities For Process Improvement Sub-Activity Trim excess plastic Recycle trimmings Put piece in box Log out completed order Move order to warehouse Register order in inventory Total elapsed time Before Process Improvements Elapsed Time: Before Process Improvements Elapsed Time: 83 min. 0 min. 60 min. 0 min. 25 min. 25 min. 30 min. 15.1 min. 60 min. 30 min. 28 min. 12.1 min. 286 min. 82.2 min. Time Saved: 286 min. - 82.2 min. 203.8 min. ÷ 60 min/hr 3.397 hrs. Cost Savings: 3.397 hrs. × $10/hr. $33.97 Capacity utilization • Resources supplied: Capacity that the organization makes available for use, their cost is measured by totaling the cost of all resources provided, whether used or not. • Resources used: Resources actually used by the productive purposes. • Unused capacity: the difference between the resources supplied and the resources used. ABC 特色 • ABC 需辨識產品所使用之所有成本,不論其性質 係變動或固定 • ABC 在分攤成本至各產品時,成本層級相當重要, 應先計算總成本再將總成本除以單位數即得出單 位成本 • ABC 將較多的成本歸為直接成本 • ABC 創造較多與不同作業連結的成本庫 • ABC 為每一個作業成本庫,尋找具有因果關係的 成本分攤基礎