CEE 498N Construction Engineering 1 Outline • What is construction engineering? • Contemporary construction projects • Construction engineer careers 2 Construction Engineering • • • • • 3 Most everything is constructed No assembly instructions Work with people Work with all CEE disciplines Construction is a business What is Construction Engineering? 4 Some Assembly Required 5 Some Assembly Required 6 Some Assembly Required 7 Some Assembly Required 8 What is Construction Engineering? Pictures from www.wilsonbridge.com 9 10 11 Picture from Integral GIS, Inc. Safeco Field (1999) Photos from the Seattle PI Selah Creek Bridge, I-82 near Yakima ca. 2005 1,377 ft long 325 ft above canyon floor http://www.historylink.org/essays/output.cfm?file_id=7268 13 Photo from Kiewit Co. Selah Creek Bridge, I-82 near Yakima ` 14 ca. 1970 pictures from newbaybridge.org New Bay Bridge Oakland, CA photo from Kiewit Co. 17 18 19 20 Bellevue Tower Crane 16 November 2006: Tower crane falls in Bellevue and kills 1 photos from the Seattle Times 21 Husky Stadium Picture from Widows Live Local 22 Husky Stadium 5 February 1987: North end upper deck collapses during construction photos by John Stamets, UW 23 photo from Seattle Odyssey Lacy V. Murrow Floating Bridge • Built: 1940 • Sank: 1990 • Rebuilt: 1993 Picture from Widows Live Local Seattle side 24 Mercer Island side Lacy V. Murrow Floating Bridge 8 midsection pontoons sink during construction in 1990 Estimated loss: $69 million Photo from WSDOT 25 Construction is a Business From 2006 Engineering News-Record Top 400 Contractors 28 Construction Industry Snapshot 70 66.7 • Large industry – 9 million jobs – $900 billion (2003) – 8% of GDP Employees 50 Percent • Room for improvement – 40% of raw materials – 15 – 20% of waste stream 40 30 22.2 20 • Fragmented – Mostly smaller companies – Most < 50 people Establishments 60 17.0 17.7 14.1 15.2 16.8 14.7 9.1 10 4.5 1.8 1 to 4 5 to 9 10 to 19 20 to 49 50 to 249 Establishment Size 30 0.2 0 Source: ASTM Standardization News (April 2004) and Worldwatch Institute Paper No. 124 (1995) 250+ Construction Industry Public Private $1.14 trillion in 2005 245 $1,200 899 804 224 217 660 703 206 662 650 170 600 154 552 151 503 130 428 477 120 $200 419 $400 116 $600 139 $800 186 230 $1,000 375 Construction Put-in-Place (billions of dollars) $1,400 $0 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Year 31 Data from U.S. Census Bureau (http://www.census.gov/const/www/c30index.html) Construction Industry 2005 Residential Manufacturing $651 billion $31 billion Conservation and development $5 billion Water supply $11 billion Sewage and waste disposal $16 billion Highway and street $66 billion Power $37 billion Communication $13 billion Transportation $27 billion Amusement and recreation $19 billion Public safety $10 billion Religious $8 billion Educational $79 billion Health care $37 billion Commercial $74 billion Office $48 billion Lodging $13 billion $0 $50 $100 $150 $200 $250 $300 $350 $400 Construction Put-in-Place (billions of dollars) 32 Data from U.S. Census Bureau (http://www.census.gov/const/www/c30index.html) 33 Career Paths Field/Engineering Assistant Project Engineer Inspector/Scheduler/ Estimator Assistant Superintendent Superintendent Senior Superintendent Assistant Project Manager Project Manager Senior Project Manager Construction Executive 34 VP/Owner from ASCE (http://www.asce.org/pdf/careerpathfinal.pdf) Typical Traits/Skills 35 Traits Skills • • • • • • • • • • • • • Communication Leadership Creativity Practical Problem solving Work with people Attention to detail Basic computer skills Read/make plans Engineering license Scheduling Design Surveying Entry Level Tasks Planning Estimating Scheduling Cost control Material/equipment management Surveying Quantity tracking Temporary structure design Field operations supervision Subcontractor coordination 36 37 Echelon Place, Las Vegas, NV $4 billion Las Vegas resort in place of the Current Stardust location Boyd Gaming Corp. http://www.echelonresort.com Project CityCenter, Las Vegas, NV $7 billion 66 acre mixed use 2,800 condo units 4,800 hotel rooms 470,000 ft2 retail space http://www.projectcitycenter.com Hanford Cleanup, WA $12 billion World’s largest environmental cleanup 53 million gallons of waste 9 tons of plutonium Groundwater contamination http://www.hanford.gov City Water Tunnel No. 3, NY $6 billion 60 miles of water tunnel 50-yr construction time http://www.nyc.gov/html/dep/html/news/3rdtunnel.html Southeast Corridor (T-REX) in Denver $1.75 billion 17 miles of highway improvement 19 miles of light rail http://www.trexproject.com Miami Intermodal Center $1.9 billion Multimodal transportation facility http://www.micdot.com Central Texas Turnpike $3.6 billion 3 new highways around Austin area New/upgraded highway interchanges http://www.texastollways.com/tta Big Dig (Boston) $14.6 billion Underground existing viaducts 2 underwater tunnel routes New/upgraded highway interchanges http://www.masspike.com/bigdig 42 Woodrow Wilson Bridge (Potomac) $2.5 billion New bridge across Potomac New/upgraded highway interchanges http://www.wilsonbridge.com Benicia-Martinez Bridge $1 billion New bridge in Vallejo area http://www.dot.ca.gov/hq/esc/tollbridge/Ben-Mar/Ben-Mar.html 43 San Francisco-Oakland Bay Bridge $6.3 billion New bridge from Oakland to Y.B. Island http://www.newbaybridge.org 44 Dubai waterfront $15 billion Man-made islands, shoreline http://www.nakheel.ae Picture from B. Kattanppuram Blog Great Belt (StorebĒ½lt - Denmark) $3.5 billion (1988 value) 28 Euros ($34) each way for cars 132 Euros ($159) each way for lorries Akashi Kaikyo Bridge (Pearl Bridge) $3.6 billion 10 years to construct ¥ 2,600 ($22) each way for cars 25,000 vehicles/day Picture from Mount Holyoke College Millau Viaduct $523 million to construct 39 month construction Tolls •$6.50 toll one way in winter •$8.62 toll one way in summer Picture from arzan blog 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 SeaTac 3rd Runway $1.2 billion Completion by 2008 or 2009 Picture from Balfour Beatty Rail Picture from Widows Live Local Chek Lap Kok Airport (Hong Kong) $20 billion Completed 1998 Photo from ETH Life International Channel Tunnel $21 billion Completed 1994 Gotthard Base Tunnel (Switzerland) $6 billion 20 year construction (1/2 way now) Photo from Biz/ed Panama Canal Expansion $5.25 billion 8 year construction (begin 2007) Photo from Google Earth Map from ACP Thai Canal (Thailand) $20-25 billion projected May or may not happen Hibernia (Grand Banks) $5 billion 1.3 million tons 81 Hibernia 82 Project: New Tacoma Narrows Bridge Location: Tacoma, WA Cost: $900 million 83 Tacoma Narrows Bridge 84 Thursday, 22 September 2004 Tuesday, 6 December 2005 Tuesday, 1 August 2006 85 Project: Link Light Rail Location: Seattle, WA Cost: $2.7 billion 86 Project: Hood Canal Bridge Location: Tacoma, WA Cost: $471 million 87 Transportation Infrastructure Construction Puget Sound Area Project 88 Potential Cost Everett HOV lanes Hood Canal Bridge east half replacement Tacoma Narrows Bridge Sea-Tac 3rd runway $0.3 $0.5 $0.9 $1.2 billion billion billion billion SR 520 Bridge replacement Sound Transit Link Light Rail I-405 corridor improvements $3.9 billion $2.7 billion $3.2 billion Alaska Way Viaduct $4.6 billion Transportation Infrastructure Construction Project 89 Potential Cost I-90 Spokane to Idaho state line SR 16 Nalley Valley viaduct SR 704 cross-base highway (I-5 to SR 7) Ferries (8 terminals) $0.2 $0.2 $0.3 $0.8 billion billion billion billion I-5/SR 509 freight & congestion relief I-90 Snoqualmie Pass east SR 167 Tacoma to Edgewood extension $1.0 billion $1.0 billion $2.2 billion I-5 pavement reconstruction I-5 Columbia River crossing $??? billion $??? billion 90 Current Research • Construction and transportation – – – – – – PCC pavement best practices Rapid pavement construction Dowel bar retrofit analysis Warm mix asphalt Green roads Airfield pavement construction best practices • Engineering learning and training – – – – – 91 Self-directed learning Organizational training Pavement Guides Virtual Superpave Laboratory Pavement Tools Consortium Concrete Pavement Design and Construction Concrete Pavement 92 Legend 93 = Uncomfortably & expensively rough = Still considered acceptable Rapid Pavement Construction Research Current • WSDOT 2005 – 2007 – Rapid Construction 94 Dowel Bar Retrofits 95 Dowel Bar Retrofits 96 Airfield Pavement Construction Best Practices 97 Green Roads 98 Green Roads 99 10 Green Roads Typical Hot Mix Asphalt 10 Warm Mix Asphalt 10 10