Concept Development & Selection prepared by Prof. Margaret Bailey (ME) Copyright © 2006 Rochester Institute of Technology All rights reserved. EDGE™ Session Overview • Introduce Concept Development & Selection Process • Explore Two-Stage Methodology • Demonstrate Above Steps on Example • Discuss Common Dysfunctions • Apply Steps to Team SD1 Project EDGE™ Concept Development & Selection Session Learning Objectives 1. Understand concept selection matrix - one of the most widely used decision tools in product development. 2. Reinforce importance of concept selection within product development process 3. Expose SD1 students to alternative methods for selecting product concepts EDGE™ Concept Development & Selection Process Mission Statement Identify Customer Needs Establish Target Specifications Generate Product Concepts Select Product Concept(s) Test Product Concept(s) Set Final Specifications Plan Downstream Development Perform Economic Analysis Benchmark Competitive Products Build and Test Models and Prototypes Karl T. Ulrich and Steven D. Eppinger, 2004, Product Design and Development, Exhibit 7-2, Chapter 7, 3rd Edition, Irwin McGraw-Hill EDGE™ Development Plan Concept Development & Selection Process Concepts Scoring Stage Selection Criteria Screening Stage Concept Ratings Winning Concept(s) Goal: The goal is not to select the best concept but to develop the best concept by combining and/or refining EDGE™ Concept Development & Selection Funnel concept generation concept screening concept scoring concept testing Karl T. Ulrich and Steven D. Eppinger, 2004, Product Design and Development, Exhibit 7-4, Chapter 7, 3rd Edition, Irwin McGraw-Hill EDGE™ Concept Selection Process Screening Stage Prepare the Matrix Rate Concepts Rank Concepts Combine and Improve Select Best Concept Reflect on the Process Scoring Stage Prepare the Matrix Rate Concepts Rank Concepts Combine and Improve Select Best Concept Reflect on the Process EDGE™ Concept Selection Example: Reusable Syringe Karl T. Ulrich and Steven D. Eppinger, 2004, Product Design and Development, Exhibit 7-1, Chapter 7, 3rd Edition, Irwin McGraw-Hill EDGE™ Concept Selection Example: Reusable Syringe • Design an improved, reusable syringe with precise dosage control for outpatient use. – Current product was too costly and inaccurate • Seven criteria identified based on stake holder needs – Ease of handling, use and manufacture – Readability of dose settings and accuracy – Durability and portability • Refer to Exhibit 7-3 for seven concepts proposed EDGE™ Screening Stage • Prepare the Matrix – Pugh's METHOD – Criteria – Select Reference Concept • Rate Concepts – Scale (+ – 0) – Compare to Reference Concepts • Rank Concepts • Combine and Improve – Remove Bad Features – Combine Good Qualities Refer to Textbook Exhibit 7-5 • Select Best Concepts – May Be More than One – Beware of Average Concepts • Reflect on the Process – Continuous Improvement EDGE™ Scoring Stage • Prepare the Matrix – Pugh's METHOD • Rate Concepts • Rank Concepts • Combine and Improve • Select Best Concepts • Reflect on the Process – Criteria – Weightings – Scale (1 - 5) – Select “Average” Criteria for Reference – Compare to Reference Criteria – Sum Weighted Scores – Remove Bad Features – Combine Good Qualities Refer to Textbook Exhibit 7-7 – May Be More than One – Beware of Average Concepts – Continuous Improvement EDGE™ Example: Concept Scoring Concepts A (re fere nce) M as te r Cylinder DF E G+ Le ver Stop Sw as h Ring Dial Scre w + Weight Rating Weighted Score 5% 3 0.15 3 0.15 4 0.2 4 0.2 Ease of Use 15% 3 0.45 4 0.6 4 0.6 3 0.45 Readability of Settings 10% 2 0.2 3 0.3 5 0.5 5 0.5 Dose Metering Accuracy 25% 3 0.75 3 0.75 2 0.5 3 0.75 Durability 15% 2 0.3 5 0.75 4 0.6 3 0.45 Ease of Manuf acture 20% 3 0.6 3 0.6 2 0.4 2 0.4 Portability 10% 3 0.3 3 0.3 3 0.3 3 0.3 Se le ction Crite ria Ease of Handling Total Score Rank Continue? Rating Weighted Score Rating Weighted Score Rating Weighted Score 2.75 3.45 3.10 3.05 4 1 2 3 No Develop No No Karl T. Ulrich and Steven D. Eppinger, 2004, Product Design and Development, Exhibit 7-7, Chapter 7, 3rd Edition, Irwin McGraw-Hill EDGE™ Tips for Concept Development & Selection • When possible, use objective rather subjective criteria • Useful to identify strengths of concepts that do not make it through screening/scoring stages – could these be incorporated on winning concept(s)? • Include ease of manufacture or cost as criteria • Use concept development & selection process throughout SD1 and SD2 EDGE™ Practice Concept Development & Selection on SD1 Project • Begin Screening Stage based on SD1 Project Screening Stage Prepare the Matrix Rate Concepts Rank Concepts Combine and Improve Select Best Concept Reflect on the Process Sample Excel Spreadsheet Available for PUGH! EDGE™