Series F4S and F4D 1/4 DIN Ramping Controllers 1 2 Watlow’s Next Generation Styling Series V4T 1/4 DIN Temperature Controller Series 97 Matching 1/16 DIN Limit Controller Series F4S and F4D Ramping Controller 3 F4 Ramping Controllers F4S Single Channel Ramping Single channel temperature or process control with profile capability F4D Dual Channel Ramping Allows temperature and humidity control in one package 4 What Is a Ramping Controller? Output follows a set of user instructions (profile), to automatically adjust or hold set point for different time periods. Temperature 250 150 80 75 Time 5 Ramping or Fixed Set Point Operation Ramp and Soak Programmable Control Control operation automatically follows a set (profile) of preprogrammed instruction to perform a processing task. Static Set Point Control Operator intervention is required when processing changes are needed. 6 F4 Ramping Controller Focus Markets 7 Environmental Chambers Applications Product thermal cycling Laboratory chambers Product analysis Product storage 8 Furnace and Oven Applications Heat Treating Kilns Autoclaves Foundry & Metal Processing 9 Electronic Components and Assembly Semiconductor processing equipment Electronic assembly equipment 10 Other Focus Industries Applications Analytical Instruments Glass Manufacturing and Annealing Incubators 11 Ease of Use The most important selection factor following quality and reliability when selecting a temperature controller is ease of use. Source:1997 VDC Worldwide Market Report for Industrial Electronic Temperature Controllers 12 Enhanced Display and Keypad Ramping control programming made easy through advanced technology Icons for international applications Read-at-a-glance process display Full message prompting of operation and setup 13 F4 Operator Interface Primary process display Large 5-digit, 7-segment displays 0.562” (14.3mm) display digit height F or C, Degree, and decimal point indication Operations display 4 line X 20 characters per line High definition back lit LCD Wide viewing angle 14 F4 Operator Interface 6 operator interface keys Rubber 4 key switch with tactile feel navigational keys Parameter and value selection with arrow keys “i” information key Toggle for Help Profile key - initiate or hold profile operation 15 F4 Operator Interface Discrete LED indicators Control output indication Alarm active indication Communications activity Profile indication 16 Multilingual Prompts Available in multiple languages: English German French Spanish 17 Advanced Hardware Features 20 MHz operation, 16-bit processor NEMA 4X sealed front panel Shallow 4” (101mm) overall case depth FLASH memory for field software update 18 F4 Industrial Design Features High strength injection molded case 3.85 “ (97.8 mm) behind panel depth Ergonomic design styling Compatible NEMA 4X with Series 96 & 97 limit front panel seal Convenient 4 screw installation brackets 19 F4 Industrial Design Features Touch safe wiring termination Removable for wiring convenience Accepts 12 to 22 gauge wires Positive latching feature for connection integrity 20 Loaded With Standard Hardware Features 3 universal analog inputs (2 & 3 optional on F4S) TC, RTD, process (no DIP switches) 4 digital inputs (standard) Eight digital outputs (standard) Programmable events Chamber heat & cool control functions 21 Modular Hardware Inputs and Outputs Field replaceable input and output modules Dual control outputs Heat or cool or Off Linear or time proportioned Switched dc/open collector, SSR, process Alarms (2 standard) Process or deviation 2 A mechanical relays 22 Leading the Way in Communications Serial communications standard EIA 232 & EIA 485 hardware interfaces MODBUS protocol 9600 and 19,200 baud Allows controller software updates in field 23 Hardware Features Retransmit outputs 2 optional Current or voltage Process, set points, % power Universal power supply 85 to 265 vac/vdc, 50 to 60 Hz Optional 24 to 28 vac/vdc 24 Performance Specifications Operating range Calibration accuracy 0 to +55 C 0.1% of span, +/- LSD (whole digit) Sensor update rate 20 Hz, 50 milliseconds, channel 1 25 F4 Hardware Architecture Input to Output Isolation Minimum 500 Vac/Vdc between blocks 26 Agency Approvals UL, c-UL 916 listed User replaceable input and output modules European CE conformity EN 50082-2, immunity standard EN 50081-2, emission standard EN 61010-1 low-voltage directive, safety NEMA 4X, IP 65 front panel seal 27 Accurate Timing of Profiles Real time clock +/- 92 seconds/month Lithium battery 7 year shelf life 28 Software Architecture Main Page Operations Page Profile Page Setup Page Factory Page 29 Software Architecture “Guided” setup & programming Guided configuration Presents a sequence of parameter choices needed to complete a functional configuration Full unabbreviated text Uses full text messages, not cryptic parameter and configuration names 30 Software Architecture Context sensitive help Toggle the “Information” key 31 Programming An Autostart Step Set F4 Controller to Start Profile at 4:30 AM on Monday 32 Programming An Autostart Step 33 Programming An Autostart Step 34 Programming An Autostart Step 35 Programming An Autostart Step 36 Programming An Autostart Step 37 Programming An Autostart Step 38 Programming An Autostart Step Use “i” Key for More Information 39 Programming An Autostart Step 40 Programming An Autostart Step Save Change, Autostart Setup Complete 41 F4 Software Architecture Function Naming Optional, up Better to 10 Characters operator recognition Enter Alarm Name: Alarm 1 Adjusts Character Selects Character 42 F4 Software Architecture Pop Up Displays Lets the user know when the F4 software is storing changes in Non Volatile Memory Save Setup Changes or restore Values? Restore Save 43 F4 Main Page Main Page____ Go to Operations Go to Setup Go to Factory Main Page Display key Up control parameters to 16 customer programmable control parameters Set points, alarms, errors, % power Profile operational information Inner loop set point (cascade control) Gateway to controller configuration 44 F4 Operations Page Main Page____ >Go to Operations Go to Setup Go to Factory Operations Page Auto tune PID control parameter values Edit PID Alarm set points 45 F4 Profiles Page Profile Page Main Page____ Go to Operations >Go to Profiles Go to Setup Create profiles Edit profiles Delete profiles Rename profiles Embedded Mil-Std 810 46 F4 Set Up Page Setup Page System Main Page____ Go to Operations >Go to Setup Go to Factory Settings GSD, Clock, PID Units, F or C, Auto Tune SP, Sensor Failure, Open Loop, Power Out Action Inputs; Analog and Digital Outputs; Control, Digital, Alarm, Comms, Retrans Custom main page; Selections 47 F4 Factory Page Factory Page Set Lockout Change Main Page____ Go to Operations Go to Setup >Go to Factory password Diagnostics Date code, software revisions, diagnostic tests Calibration data 48 F4 Profile Operation Up to 40 flexible length profiles Optional naming 256 total steps (segments) Six step types Ramp Time/ Rate (single channel only) Soak, Auto Start, Jump, End 49 F4 Profile Operation Wait For feature Programmable in ramp/soak type steps Digital inputs configured as wait for events Named choices are displayed Analog inputs (1 - 3) Step time starts when Wait For is met 50 F4 Profile Operation Event output feature Programmable in ramp/soak type steps Digital outputs configured as events Named choices are displayed Manually adjustable Static set point mode or while profile is on hold As a selection for the main page 51 F4 Profile Operation Guaranteed Soak feature Programmable in ramp/soak type steps Guaranteed soak band set in the system menu Profile time pauses when process value goes outside of the soak band 52 F4 Profile Operation Power outage recovery feature Programmable in the system menu Power outage time Power outage action Continue profile Hold profile Terminate profile Reset profile Go to idle set point (maintain event outputs) 53 F4 Ramping Control Operation Heat and cool PID 5 PID sets per channel Profile step selectable Cascade operation Channel 1 Process or Deviation Input 1 = Inner Loop Input 3 = Outer Loop 54 F4 Ramping Control Operation Channel 2 humidity control Vaisala & Rotronic non-temperature compensated Wet /Dry bulb control Any sensor type Rotating process displays Set up menu choice Alternately display any or all of the three Analog input process values 55 F4 Digital Input Operation Four digital inputs Programmable wait for events Namable Front panel lockout Reset alarms Turn outputs OFF Start, pause or terminate a profile 56 F4 Digital Output Operation Eight Digital Outputs Programmable as event outputs, namable Manual or profile selectable Optional Function DO5 = Complementary Output Optional Function DO6 = Boost Heat Optional Function DO7 = Boost Cool Optional Function DO8 = Compressor Control 57 F4 Digital Output Operation Digital Output 5 Selection Complementary output Operates in conjunction with Channel 1 Control outputs Selectable to complement time proportioned outputs only Output 1A = ON/CLOSED DO5 = OFF 58 F4 Digital Output Operation Digital Output 6 On/Off control Operates Boost Selection = Boost Heat of auxiliary heat source based on Channel 1 percent power demand heat % power level Power level at which boost delay time starts 5% hysteresis Boost delay Minimum time that the boost power level is exceeded before boost is enabled 59 F4 Digital Output Operation 100 % 85% Digital Output #6 Boost Heat Boost Percent Power = 85 % Heat % Power 0% Time in Seconds On Boost Delay Time = 30 Seconds Off Boost Heater 60 F4 Digital Output Operation Digital Output 7 On/Off control Operates Boost Selection = Boost Cool of auxiliary cool source based on Channel 1 % power demand cool % power level Power level at which boost delay time starts 5% hysteresis Boost delay Minimum time that the boost power level is exceeded before boost is enabled 61 F4 Digital Output Operation Digital Output 8 On/Off control Selection = Compressor of refrigerant compressor Operates based on Channel 1 percent power demand Compressor ON/Off percent power level 100% to -100 % Compressor OFF Cool delay in seconds power demand no longer exceeded for this time delay Compressor Delay ON delay in seconds before compressor will restart 62 F4 Digital Output Operation 100% Digital Output #8 Compressor off % Power = 2 % Compressor on % Power = 0 % 2% 0% Time in Seconds - 100% %Power Compressor On Delay = 45 Seconds On Off Compressor Compressor off Delay = 20 Seconds 63 F4 Ramping Control Operation Main Page Additional displayable functions when running a profile Current file, current step, step type Channel target set points, step time remaining Wait for status, event output status, event input status Last jump step, jump count 16 displayable parameters total 64 Creating a Part Number - F4S Single Channel Ramping Controller F4S X - X X X A - X X X X Power Supply RG Displays Custom Options Output 1A Output 1B Auxiliary Input Language Option English, German Spanish, French Auxiliary Retransmit 65 Creating a Part Number - F4D Dual Channel Ramping Controller F4D X - X X X A - X X X X Power Supply Output 1A Output 1B Output 2A Output 2B RG Displays Custom Options Language Option English, German Spanish, French Auxiliary Retransmit 66 F4S and F4D Feature Summary F4S single channel Single channel PID controller 1 universal analog input 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps F4D dual channel Dual channel PID controller 3 universal analog inputs 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps 67 Reasons to Buy Usability High definition display Information key Guided set up and programming 68 Reasons to Buy Reliability ISO 9001 manufacturing Three year warranty Year 2000 compliant 69 Reasons to Buy Performance Control accuracy Extensive feature set Exhaustive life & qualification testing Availability 4 day lead-time 70 Reasons to Buy Support Local sales specialists Applications engineering support Rapid field returns department 71 Series F4S and F4D 1/4 DIN Ramping Controllers 72