Pump Operator cum Mechanic

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Tool list Pump Operator cum Mechanic Revised w.e.f. Feb. 08
1
Name of trade (s) for which affiliation sought :
PUMP OPERATOR CUM MECHANIC
Total Number of units:
No. of units in I shift :
No. of units in II shift :
No. of units in III shift :
S. No.
Name of the tools, equipment and machinery
as per syllabus
1
2
Number
required
for
Instructor
and
Trainees
for one
unit as per
DGE&T
norms
3
1.
Steel Rule 300mm.
16 Nos.
2.
Try square 150mm
16 Nos.
3.
Spring caliper, outside 150mm
16 Nos.
4.
Spring caliper, Inside 150mm
16 Nos.
5.
Caliper, Hermaphrodite 150mm
16 Nos.
6.
Spring Divider 150mm
16 Nos.
7.
Scriber 150mm
16 Nos.
8.
Centre punch 100 mm
16 Nos.
9.
Dot Punch 100mm
16 Nos.
10.
Screw Driver 200mm
16 Nos.
11.
Screw Driver (insulated handle) 150mm
16 Nos.
12.
Screw Driver heavy duty 250mm
16 Nos.
13.
Chisel flat cold 20mm.
16 Nos.
14.
Chisel cross cut 20mm.
16 Nos.
15.
Hammer Ball pein 500 grms.
16 Nos.
16.
Hammer Cross pein 250grms
16 Nos.
17.
File flat bastard 250mm
16 Nos.
18.
File flat second cut 200mm
16 Nos.
19.
File flat smooth 200mm
16 Nos.
20.
Hacksaw frame adjustable 250-300mm
16 Nos.
21.
Plier combination insulated handle
150mm.
Plier Long- Nose insulated handle
150mm
Wire insulation stripper for skinning
Conductor from 1.4 sq. mm to 4 sq. mm
Knife Double Blade 75mm
16 Nos.
22.
23.
24.
16 Nos.
16 Nos.
16 Nos.
Total
(units
affiliated
and
sought
affiliation)
Total
number
actually
available
for all
the units
Indicate
shortage
if any
Percent
-age of
availabi
lity
(Item
wise)
4
5
6
7
Tool list Pump Operator cum Mechanic Revised w.e.f. Feb. 08
2
25.
Neon Tester
16 Nos.
26.
Pincer 150mm
16 Nos.
27.
Gimlet 6mm
16 Nos.
28.
File Half round 250mm
16 Nos.
29.
File Square smooth 200mm
16 Nos.
30.
File round smooth 200mm
16 Nos.
31.
Scraper flat 150mm
16 Nos.
32.
Scraper half round 150mm
16 Nos.
33.
Scraper Triangular 150mm
16 Nos.
34.
Twist Drill 3mm to 13mm
2 sets.
35.
Die stock 100mm capacity
4 Nos.
36.
Tap Wrench 10 mm capacity
4 Nos.
37.
Allen Keys Hexagonal 2.5 mm to 12 mm
4 Sets
38.
2 sets
40.
Taps and Dies set B.A. with stock &
wrench
Tapes & Dies set Metric with stock &
wrench
Oil Stone 150mm x 50 mm x 25 mm
41.
Adjustable spanner 300mm
4 Nos.
42.
Machine Vice 200 mm swivel base
2 Nos.
43.
Bench vice 120mm
8 Nos.
44.
1 No.
46.
Drilling Machine 0 to 12 mm capacity
motorized with chuck and key
Grinding Machine D.E. pedestal 180mm
dia, wheels rough and smooth
Drill HSS Taper shank
47.
Drill Angle gauge
2 Nos.
48.
Diamond Dresser
2 Nos.
49.
Outside Micrometer 0 to 25mm
4 Nos.
50.
Vernier Micrometer outside 0-25mm
2 Nos.
51.
Dial Micrometer outside 0-25mm
2 Nos.
52.
Micrometer outside 25-50 mm
2 Nos.
53.
Micrometer outside 50-75mm
2 Nos.
54.
Vernier Caliper 200mm
2 Nos.
55.
Vernier Height gauge 300mm
1 No.
56.
Inside Micrometer 15mm to 100mm with
extension
Depth Micrometer 0-100 mm with
extension
Taps & Dies unified thread coarse series
2 Nos.
39.
45.
57.
58.
2 sets
4 Nos.
1 No.
2 Sets
2 Nos.
2 Sets
Tool list Pump Operator cum Mechanic Revised w.e.f. Feb. 08
3
59.
6-25mm
Drill chuck 0-6mm
1 No.
60.
Chain Wrench 75mm
2 Nos.
61.
Mechanical Puller 3 Leg 150mm
2 Nos.
62.
Pulley puller (Assorted size)
2 Sets.
63.
Arbor press bench type
2 Nos.
64.
Circlip pliers, Internal & external
2 Nos.
65.
Extractor Fly Wheel & Magnate
2 Nos.
66.
Angle plate 200 x 100 x 200mm
2 Nos.
67.
Straight edge 450 mm steel
2 Nos.
68.
Surface plate 400 x 400 mm Grade-I
2 Nos.
69.
Universal Marking Block
2 Nos.
70.
Telescopic gauge 13mm to 300mm
2 Nos.
71.
Vee Block Pair with clamps 70mm
2 Nos.
72.
Vee Block pair with clamps 150mm
2 Nos.
73.
1 No.
74.
Dial Test Indicator with stand & bar,
0.01mm. Accuracy.
Steel Tape 1 metre
75.
Tenon saw 250mm
2 Nos.
76.
Firmer chisel 6mm
2 Nos.
77.
Firmer chisel 12mm
2 Nos.
78.
Firmer chisel 25mm
2 Nos.
79.
Bradawel
2 Nos.
80.
Blow Lamp 500 ml.
2 Nos.
81.
Melting pan 1 litre
2 Nos.
82.
‘C’ Clamp 100mm
2 Nos.
83.
‘C’ Clamp 150mm
2 Nos.
84.
‘C’ Clamp 200mm
2 Nos.
85.
Rawl plug tool & kit
2 Sets
86.
Masonry bit (Assorted up to 12mm)
2 Nos.
87.
Hand vice 50mm
2 Nos.
88.
Hand operated crimping tool 4 sq.mm.
1 No.
89.
Hand operated crimping tool 10 sq.mm.
1 No.
90.
Spanner socket set (Metric) with handle
Tee bar and ratchet
Double ended spanner 6mm to 32 mm
2 Sets
Double ended ring spanner 6mm to 32
mm
Double ended offset ring spanner
2 Sets
91.
92.
93.
1 No.
2 Sets
2 Sets
Tool list Pump Operator cum Mechanic Revised w.e.f. Feb. 08
4
94.
6-32mm
Punch hollow 6.2, 12,15 & 19.
2 Sets
95.
Screw pitch gauge- Metric
2 Sets
96.
Feeler gauge
2 Sets
97.
Stud extractor
2 Nos.
98.
Scissors 200mm.
2 Nos.
99.
Magnifying Glass 75mm
2 Nos.
100.
Crow Bar
2 Nos.
101.
Pipe wrench adjustable 455 mm
2 Nos.
102.
Pipe Vice 75mm
2 Nos.
103.
Direct Reading vernier caliper 200mm
2 Nos.
104.
2 Nos.
105.
Vernier Bevel protector with 150 mm
plate
Radius Gauge, Metric
106.
Hand Tachometer 0 to 10000 rpm.
2 Nos.
107.
Grease gun
2 Nos.
108.
Fly press
2 Nos.
109.
1 No.
110.
Drilling Machine Motorized, pillar
20mm capacity
Ammeter AC 0 to 50 Amps.
111.
Volt Meter AC 0 to 500 Volts.
4 Nos.
112.
Wattmeter AC/DC 0 to 10 kw.
2 Nos.
113.
2 Nos.
114.
Energy meter, AC Single phase, 5 Amps.
230 volts.
Megger 500 volts
115.
Digital Tong tester 0 – 20 A AC
1 No.
116.
Digital Multi meter 2.5 Amps.
1 No.
117.
1 No.
118.
Single phase 220V capacitor type AC
Meter Squirrel cage induction motor 400
V, 3 Phase 50 Hz. 5 HP with start-delta
starter.
Injector Testing Set (Hand Tester)
119.
Presser gauge 0 – 5 ks/am2
2 Nos.
120.
Flow meter 0 – 400 Lt/min.
2 Nos.
121.
Temperature gauge 0 - 100º C
2 Nos.
122.
Fuel pump
2 Nos.
123.
Injector pump
2 Nos.
124.
Diesel Engine 2 stroke vertical (up to
about 10 Kw/ISHP
Diesel Engine 4 stroke vertical (up to
about 10 Kw/ISHP
2 Nos.
125.
2 Nos.
4 Nos.
2 Nos.
1 No.
1 No.
Tool list Pump Operator cum Mechanic Revised w.e.f. Feb. 08
5
126.
Petrol engine up to 0.75 kw/1 HP
1 No.
127.
Reciprocating pump, (cut out mode)
1 No.
128.
Rotary pump, cut out mode
1 No.
129.
Diesel Engine up to 3.5 kw/4.5 H.P.
fitted with pump
Diesel Engine driven portable pump set
1 No.
2 Nos.
132.
Centrifugal pump coupled with mono
block set
Back pull out type centrifugal pump
133.
Horizontal split casing pump
1 No.
134.
Multistage pump
1 No.
135.
1 No.
137.
Submersible pump set, eight stage up to
10 KW/15 HP
Overhead tank, pump, minimum 5000
litres with level indicators and piping
layout.
Marking Table 900 x 900 mm.
138.
Work Bench 2500 x 2000 mm
139.
Metal Rack 1820 x 1500 x 450 mm.
1 No.
140.
Almirah 1800 x 1200 x 450 mm
2 Nos.
141.
Lockers with six drawers (Standard size)
2 Nos.
142.
Artificial Respiration apparatus
4 Nos
143.
Fire Extinguisher
1 No.
144.
Table and chair for Instructor
2 Nos.
145.
Single phase preventer
1 each
130.
131.
136.
1 No.
1 No.
1 Set
1 Set
ooo
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