Safety Ergonomics Safety 4000 UCMO Safety Ergonomics • Outline • • • • • • • • Industries Affected History of Ergonomics Future of Ergonomics Overall Health effects Lab Computer Workstation Evaluation of Hand tools Health effects of tools Final Examination and Practical Safety 4000, Ergonomics August 2008 Class Work • Practical Examination – workstation evaluation • Paper: Proposed Ergonomics standard • Quizes • Final Examination Safety 4000, Ergonomics August 2008 Paper • • • • • Suggested criteria/standard on ergonomics Specific Tool/process Follow OSHA Example Present or discuss your paper in class If you bring the tool, it’s worth extra credit. Safety 4000, Ergonomics August 2008 Paper Requirements • 5-7 pages minimim • 3 References (NIOSH, CDC, OSHA) – Extra credit for additional references • Provide analysis • Industry Cost $$$$ • How many injuries will this standard prevent Safety 4000, Ergonomics August 2008 Paper Due: • 11 October 2008. • Advantage in early paper turn-in. • Comments? Safety 4000, Ergonomics August 2008 Practical • Perform an evaluation of Computer Workstation • Complete form • Provide Recommendations Safety 4000, Ergonomics August 2008 Final • About 25 Questions –Multiple-choice questions –Fill in the blank –3-4 Essay Questions –True/False Safety 4000, Ergonomics August 2008 Media* • Videos on Ergonomic Programs • Material is testable Safety 4000, Ergonomics August 2008 Texts: • The Ergonomics Edge: Dan Macleod. • Practical Ergonomics Safety 4000, Ergonomics August 2008 Ergonomics • You’re Experience? Safety 4000, Ergonomics August 2008 Questions? Safety 4000, Ergonomics August 2008 What Is Ergonomics? Fall 2006 SAFE4000 Overview 13 Ergonomics • • • • Based on 2 words, ergo & nomos Ergo means laws or rules Nomos means work or strength Thus, ergonomics means laws of work Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 14 Ergonomics • 1950, “ergonomics” was coined by a group of British scientists • 1957 American Scientists working in the same discipline called themselves the Human Factors Society Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 15 Ergonomics Is ... • • • • Engineering Tool Design out job hazards Eliminating causes Preventing accidents Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 16 Viewpoints on Ergonomics • Historic viewpoint - make people fit the job, e.g., “The Jungle” Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 17 Viewpoints on Ergonomics • Current Viewpoint - make job fit the person Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 18 Ergonomic Definitions • Board of Certification in Professional Ergonomics –Body of knowledge about human abilities, human limitations, and other human characteristics that are relevant to design Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 19 Ergonomic Definitions • OSHA –Study of the design of requirements of work in relation to the physical and psychological capabilities and limitations of people Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 20 Keywords - FAR*LTV • Force • Awkward posture • Repetition {*3 most important risk factors} Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 21 Keywords - FARLTV (continued) • Lack of Rest • Temperature • Vibration Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 22 Body Tissues Affected • Soft Tissues –Nerves –Tendons –Tendon Sheaths –Ligaments –Blood vessels Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 23 Body Tissues Affected • Bones –Spine, especially the lower portion of spine – lumbar region –Bones in fingers - white finger disease Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 24 Is Ergonomic a New Problem? Fall 2006 SAFE4000 Overview 25 History - Bernardo Ramazzini –In 1700 this Italian physician wrote a text describing many occupational hazards –Included were problems that today we call cumulative trauma disorders (CTDs) Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 26 History - Bernardo Ramazzini –CTDs appeared in workers who did violent & irregular motions and assumed unnatural positions –Also noted problem for office workers! Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 27 History - Bernardo Ramazzini • He noted risk factors for office workers: –Repetitive hand motions –Constrained postures –Excessive mental stress Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 28 Early Tools… Dental Tools! Safety 4000, Ergonomics August 2008 History - Alice Hamilton • Dr. Alice Hamilton –Mother of Occup Medicine in US –Studied White Finger Disease (HAVS) in Indiana Limestone Quarry workers in the 1930’s Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 30 History - Erwin Tichauer • Dr. Tichauer – Taught at New York University – Developed concept of bending tool handle instead of the worker’s wrist – Wrote Chapter 32 of the NIOSH White Book, 1973 Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 31 Bend Tool Handle - Not Wrist Fall 2006 SAFE4000 Overview 32 John Deer, 1837 Plow Common Terms • • • • Washer Woman’s Sprain Gamekeepers Thumb Telegraphist’s Cramp Writer’s Cramp Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 35 Safety 4000, Ergonomics August 2008 Common Terms • • • • Trigger Finger Tennis Elbow Golfer’s Elbow Dunlaps Disease Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 37 Benefits of Improving Ergonomic Environment • Higher morale • Improved quality of work • Greater efficiency/Improved productivity Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 38 Benefits of Improving Ergonomic Environment • • • • Reduced absenteeism Lower turnover Fewer repetitive trauma disorders Fewer workers comp claims Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 39 Certification - Continued • BCPE - Board of Certification in Professional Ergonomics – First certifications in 1992 – CPE/CHFP – More recently developed Associates Certification Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 40 Ergonomics Focuses On • Accommodating information processing capabilities of the brain • Physical properties/constraints of body • Designing controls to minimize muscle fatigue Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 41 Ergonomics Consists Of • • • • • Engineering Physiology Medicine Anthropometrics Behavioral Science Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 42 Other Ergonomic Considerations • Psychological factors (attitudes) • Somatic factors (age) • Physiological factors (glucose, oxygen) Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 43 Other Ergonomic Considerations • Learning factors (knowledge) • Nature of work (intensity, duration) • Environment (heat, chemical exposure, noise) Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 44 Ergonomists Use A Systems Approach Applying Systems Approach • Proactive - action taken before CTD occurs • Reactive - corrective action taken after CTD occurs Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 46 No two workers are identical • Equal height –different arm reach –different trunk height • Equal weight –different strengths –different heights Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 47 No two workers are identical • Design a workstation to accommodate 90-95% of the working population Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 48 Design Considerations • Control/display design & location • Location/orient. of work surface • Guarding/warnings • Posture Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 49 Design Considerations • • • • Movements/repetitions Accessibility Machinery/equipment design Hand tool design Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 50 Design Considerations • Size/shape of work objects • Weight of work objects/equipment • Vibration Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 51 Amount of Physical Stress • • • • Force needed or weight handled Load location or posture Task repetition Duration of task Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 52 Ergonomic Factors For Worker • • • • Does employee stand or sit? Is employee stationary or mobile? Does job require great strength? Can reaching be done comfortably? • Are job tasks repetitive? Safety 4000, Ergonomics August 2008 53 Ergonomic Factors For Worker • • • • Control over pace of work? Tools properly fitted? Proper PPE used? Job environment uncomfortable? • Job boring to worker? Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 54 Anthropometry The study of the physical dimensions of the various parts of the human body (size, range of motion) Anthropometry • Military has large sets of anthropometric data • More recently surveys of civilian populations have been conducted • In early part of 21st Century, US Airforce initiated a large civilian anthropometric survey Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 56 Anthropometry • Ethnic differences can be significant: –North American males height ~1,790 mm –Southern India males height ~1,620 mm Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 57 How Big Is The Problem? • DOL (1982): –Back injuries were one of the most common & costly WRI –back injuries ~20 % of Inj./Ill. –1/4 of workers comp payments Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 58 How Big Is The Problem? • National Safety Council (1990) –overexertion accounted for 31% of all injuries –Back most frequently injured –22% of 1.7 million injuries Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 59 How Big Is The Problem? Current estimates are that 1/2 of workers comp claims are ergonomic-based Fall 2006 SAFE4000 Overview 60 How Big Are The Bucks ($) • 1997 NIOSH - workers comp costs at 13 billion • 1999 NIOSH - associated costs are between 50-100 billion • 1999 OSHA Basically agrees with the NIOSH estimated costs Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 61 Is this big bucks? YES! Fall 2006 SAFE4000 Overview 62 Identifying Problem Areas • Review records • Walk through survey - spend time observing jobs • Analyze input from established to find problems Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 63 Record Review • CTD/back overexertion injuries • Determine trends • Identify factors for additional analysis Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 64 Worksite Analysis • Categories – Dept, job, shift, time, weekday, etc. – Type of injury, body part involved – Instrument of injury (e.g., bin #, machine #) – Job experience, age of worker, gender, supervisor Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 65 Indicators of Ergonomic Problems • Work accidents are obvious indicators of ergonomic problems. • Other less obvious indicators exist Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 66 Less-Obvious Indicators of Ergonomic Problems • • • • Trends in accidents/injuries Absenteeism, high turnover rate Seasonal hiring pattern Employee complaints Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 67 Less-Obvious Indicators of Ergonomic Problems • Employee-generated workplace changes • Incentive pay systems • Excessive overtime Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 68 Less-Obvious Indicators of Ergonomic Problems • • • • • Increased work rate Poor product quality Manual material handling Repetitive motion tasks Improperly designed workstations Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 69 Employee Generated Changes • Added padding to tools or work surfaces • Altered seats and/or chairs • Makeshift platforms • Gets help to complete task • Modification of PPE Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 70 Employee Generated Changes • Shiny work surfaces – from contact with workers body • • • • Changed workflow design Modified illumination Modified ventilation Realigned tools, fixtures, or staging areas Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 71 Common CTDs • Carpal Tunnel Syndrome burning, tingling, itching in wrist or first 3 fingers & thumb Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 72 Common CTDs • Epicondylitis - (tennis elbow) inflammation of tissues on thumb side of elbow Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 73 Common CTDs • Hand Arm Vibration Syndrome (White Finger Disease) numbness, pain, blanching of fingers, loss of muscle strength, sensitive to heat & cold Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 74 Common CTDs • Thoracic Outlet Syndrome & Bursitis & Rotator Cuff Syndrome –affects nerves & muscles of upper arms & shoulders –Associated with overhead work Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 75 American with Disabilities Act Requires that feasible ergonomic accommodation for accessibility & adaptation to an individual’s particular disability be made to the workstation & surrounding areas Fall 2006 SAFE4000 Overview 76 When Should You Identify Ergonomic Problems? • The sooner the better! • Incorporate ergonomic principles into design stage! Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 77 References • Jim McGlothlin. Chapter 28 - Ergonomics. In: The Occupational Environment - Its Evaluation, Control & Management, AIHA 2003 • Tichauer ER. Ergonomic Aspects of Biomechanics. In: The Industrial Environment Its Evaluation & Control. NIOSH. 3rd Edition 1973. (Produced via contract by George D. Clayton & Associates) • Kroemer, KHE. Ergonomics. Chapter 13. In Fundamentals of Industrial Hygiene. Barbara Plog, Editor. National Safety Council. 2002 Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 78 References • Ergonomics - A Practical Guide, 2nd Edition, National Safety Council, 1993. • Fitting the Task To The Human. Kroemer Grandjean, 5th Edition, 1997 • Words Of Wisdom & Personal Communication with Dr. Marvin Mills, Retired Ergonomic Professor. Lexington, KY. Safety 4000, Ergonomics Fall 2006 August 2008 SAFE4000 Overview 79 History… • Ramazinni: 1633-1714 • Wrote about work related complaints • Wojciech Jastrzebowski: Created the word Ergonomics in 1857 Safety 4000, Ergonomics August 2008 Ergonomics… • What is it? • Basic Confusion on Meaning • Different Definitions Safety 4000, Ergonomics August 2008 Ergonomics • Similar to Industrial Engineering • Similar to Human Factors Engineering – Computer Users – Meat Packers – Assembly line personnel – Nurses – Packagers – Construction – Agriculture Safety 4000, Ergonomics August 2008 History… • Ergonomics • Ergo - Work • Nomos - law Safety 4000, Ergonomics August 2008 Frank Gilbreth • Efficiency and Time-Motion Studies Safety 4000, Ergonomics August 2008 Safety 4000, Ergonomics August 2008 Safety 4000, Ergonomics August 2008 Early Pioneers • Frederick Taylor Safety 4000, Ergonomics August 2008 1_BricklayingErgonomics.flv Safety 4000, Ergonomics August 2008 Workplace Changes - WWII • What effect? • Who was in workplace? • How was equipment designed? Safety 4000, Ergonomics August 2008 Safety 4000, Ergonomics August 2008 Safety 4000, Ergonomics August 2008 Workplace Adjustments • Ergonomics – Adjusting Workplace to worker Safety 4000, Ergonomics August 2008 Industries • Food Cashiers: Safety 4000, Ergonomics August 2008 Extent of Problem •600,000 Each Year (MSD) •30% of Construction Events •$200 Billion to Fix (estimates) •$10K per person medical treatment OSHA • New OSHA Standard • 1910.900 (Died) • ANSI A10.40-2700 Safety 4000, Ergonomics August 2008 The Result? • Type Injuries • (Muscularskeletal Disorders, MSD) Safety 4000, Ergonomics August 2008 MSD • • • • Carpal Tunnel Syndrone Back injury (Lumbar) Shower (rotator cuff bursititis) Washer Knee Safety 4000, Ergonomics August 2008 Medical Effects: Safety 4000, Ergonomics August 2008 Construction… Safety 4000, Ergonomics August 2008 Work Related Musculoskeletal Disorders Upper Extremity Disorders Carpel tunnel syndrome Cubital tunnel syndrome Thoracic outlet syndrome Raynaud’s syndrome (white finger) Rotator cuff syndrome DeQuervain’s disease Tendinitis Tenosynovitis Trigger finger Ganglion cyst Neurovascular Disorders • Carpal Tunnel Syndrome – Impingement of the median nerve caused by irritation and swelling of the tendons in the carpal tunnel • Cubital Tunnel Syndrome – Pressure on the ulnar nerve when the elbows are exposed to hard surfaces Safety 4000, Ergonomics August 2008 Neurovascular Disorders • Thoracic Outlet Syndrome – Compression of the blood vessels between the neck and shoulder caused by reaching above shoulder level or carrying heavy objects • Raynaud’s Syndrome – Also known as Vibration White Finger ; Blood vessels of the hand are damaged (narrowed) from repeated exposure to vibration for long periods of time Safety 4000, Ergonomics August 2008 Tendon Disorders • Rotator Cuff Syndrome • DeQuervain’s Disease – Combination of tendinitis and tenosynovitis • Tendinitis – Irritation of the tendon • Tenosynovitis – Irritation of the synovial sheath • Ganglion Cyst Safety 4000, Ergonomics August 2008 – Accumulation of fluid within the tendon sheaths Tendinitis Safety 4000, Ergonomics August 2008 Hand and Wrist Safety 4000, Ergonomics August 2008 Common Occupational CTDs of the Upper Extremities Carpal Tunnel Syndrome occurs from chronic swelling of the flexor tendons in the wrist. The median nerve, which feeds the first three fingers and the thumb, can become impaired from pressure in the carpal tunnel in the wrist. Symptoms include: pain in the first three fingers and the thumb numbness in these areas tingling in these areas Carpal Tunnel Syndrome Carpal Tunnel Syndrome Common Occupational CTDs of the Upper Extremities Raynaud’s Syndrome is when blood vessels of the hand are damaged (narrowed) from repeated exposure to vibration for long periods of time This is connected with use of vibrating tools, such as hair clippers and jack hammers. Raynaud’s Syndrome Symptoms Numbness and tingling in the fingers during vibration exposure; may continue after exposure has been discontinued Blanching (whitening) of one fingertip because of a temporary constriction of blood flow Other fingers also blanch Intensity of pain & frequency of attacks increase in time Common Occupational CTDs of the Upper Extremities Cubital Tunnel Syndrome is caused by resting the elbows on hard surfaces such as unpadded tables or armrests. The ulnar nerve, which feeds the ring and little fingers, can become impaired from pressure near the elbows. Symptoms include: pain in the ring and little fingers tingling in these areas numbness in these areas Cubital Tunnel Syndrome Common Occupational CTDs of the Upper Extremities Thoracic Outlet Syndrome is caused by frequent reaching above shoulder level, by carrying heavy objects, or poor posture involving a forward head tilt. A Neurovascular bundle called the brachial plexus, which passes between the collar bone and the top rib, can become impaired from pressure associated with movements that causes these two bones to be positioned close together. Symptoms include: the arms “falling asleep” weakened pulse numbness in the fingers Thoracic Outlet Syndrome Common Occupational CTDs of the Upper Extremities Rotator cuff syndrome is a disorder involving swelling and pain of tendons comprising the rotator cuff muscle group: subscapularis, supraspinatus, infraspinatus, & teres minor Symptoms include: • Pain when you bend the arm and rotate it outwards against resistance • Pain on the outside of the shoulder possibly radiating down into the arm • Pain in the shoulder, which is worse at night • Stiffness in the shoulder joint. Rotator Cuff Syndrome Anterior View Posterior View Common Occupational CTDs of the Upper Extremities Tendinitis is a common CTD for the wrist, elbow, and shoulder. It occurs when we continually stress the tendon cables, causing them to become irritable and sore. Lateral Epicondylitis - “Tennis elbow” Medial Epicondylitis - “Golfer’s elbow” Symptoms include: point tenderness swelling tennis elbow, pain radiates down to back of hand golfer’s elbow, pain radiates down to back of hand Tendinitis Common Occupational CTDs of the Upper Extremities Tenosynovitis is swelling of the sheath that covers the tendon from constant rubbing against the tendon. Symptoms include: swelling pain loss of motion loss of strength Tenosynovitis Common Occupational CTDs of the Upper Extremities Trigger Finger is a tendon disorder that occurs when there is a groove in the flexing tendon of the finger If the tendon becomes locked in the sheath, attempts to move the finger cause snapping or jerking movements Usually associated with using tools that have handles with hard or sharp edges. Trigger Finger Safety 4000, Ergonomics August 2008 Common Occupational CTDs of the Upper Extremities Ganglion Cyst is a bump under the skin caused by an accumulation of fluid within the tendon sheath. It is commonly found at the hand and wrist. Safety 4000, Ergonomics August 2008 Ganglion Cyst Safety 4000, Ergonomics August 2008 Common Occupational CTDs of the Upper Extremities De Quervain’s Disease is an inflammation of the tendon sheath of the thumb attributed to excessive friction between two thumb tendons and their common sheath. It’s a combination of Tendonitis and Tenosynovitis. May be caused by twisting and forceful gripping Symptoms include: •swelling •pain at the base of the thumb. De Quervain’s Disease De Quervain’s Disease Prospective Study of Computer Users Fredric Gerr, et. al., 2002, “A Prospective Study of Computer Users: 1. Study Design and Incidence of Musculoskeletal Symptoms and Disorders”. – 632 individuals – Newly hired into jobs requiring 15 hr/week of computer use – Were followed for up to 3 years Safety 4000, Ergonomics August 2008 Primary Results • Hand/Arm (H/A) & Neck/Shoulder (N/S) MSS and MSD were common among computer users • More than 50% of users reported MSS during the 1st year after starting a new job • Most common H/A disorder was DeQuervain’s tendonitis • Most common N/S disorder was somatic pain syndrome Safety 4000, Ergonomics August 2008 Common Occupational Injuries of the Back Strains and sprains are damage to the tendons and ligaments caused by one time exertions such as lifting or carrying heavy objects. These can lead to very noticeable back pain, but the pain usually begins to subside within a few days Common Occupational CTDs of the Back Facet joint pain results from irritation of the area where the ribs meet the spinal column. Typically, there is muscle swelling in the affected area and it can become very painful to sit or stand up straight. In some cases it may also be difficult to breath deeply. Safety 4000, Ergonomics August 2008 Common Occupational CTDs of the Back Disk erosion occurs from prolonged pressure on the spinal disks, which causes them to become permanently compressed. The space between the vertebrae becomes smaller, which can lead to impingement of the nerve roots leading out from the spine. Sitting puts more pressure on the spinal disks than standing, and sitting with the back unsupported can lead to high levels of disk pressure. Disc Erosion Common Occupational CTDs of the Back Sciatic nerve impingement, also called sciatica, is common for people who sit for prolonged periods of time. The sciatic nerve runs from your lower back down the back of your leg and into to your feet. Swelling in certain muscles in the buttocks can put pressure on the sciatic nerve, causing pain down the leg. Common Occupational CTDs of the Back Herniated discs occur when the inner portion of the disc protrudes, putting pressure on the nerve roots leading from the spine. Pain or numbness in the legs is a common symptom of herniated discs in the lower back. Safety 4000, Ergonomics August 2008 Herniated/Bulging Disc Break