Jessica Farr Sierra Farber Fernando Castillo March 10, 2011 CEE 211 Final Presentation Optima’s 1078 House CONSTRUCTION MANUAL 1 CEE 211 Final Presentation 1.1 Cover Letter 1.2 Case Example 1.3 Value Proposition 1.4 Background 1.5 Sponsor and Team Objectives 1.6 Specific Aims 1.7 Product, Organization, Process 2.0 Breakdown Structures 3.0 Coordination and Rework 7.0 Compressing Schedule 8.0 PIP Process and Assumptions 9.0 and 10.0 MACDADI Analysis 11.0 Business Recommendations to Client 12.0 VDC Modeling Recommendations March 10, 2011 1. VDC Proposal Outline 2 Goodness Virtual Low initial. High long term. High initial. Low long term. 145 230 CEE 211 Final Presentation Cost Paper March 10, 2011 Business Decision 3 • Team qualifications to Solve this Engineering Problem: • (Product) 3D • • • BIM modeling and analyses skills (Product/Process) 4D modeling skills (Organization/Process) SimVision modeling and analyses skills (Product/Organization/Process) POP & MACDADI modeling and analyses skills CEE 211 Final Presentation • Assumed Engineering Problem: Mr. David Hovey Jr. desires to produce an effective visual, paper-based construction manual for his 1078 ft2 House project. March 10, 2011 1.1 Cover Letter 4 1.1 Cover Letter, Executive Summary These modeling tools allowed our team to analyze the potential effects to schedule conformance given the use of a paper or a virtual manual during construction. We looked to differences in overall process risk, rentable area, schedule, hidden work, and actor backlog in order to see which design option would better increase schedule conformance and cost conformance. Finally, our team used a MACDADI analysis, which compiles and synthesizes all predicted process behavior and outcome performance metrics, in order to determine the overall “goodness” of the paper construction manual versus the virtual construction manual. CEE 211 Final Presentation Our team took a VDC approach to this task by using POP, SimVision, BIM (3D) *provided by the sponsor*, 4D, models in order to provide the sponsor with two visual construction manual design options: one paper and the other virtual. March 10, 2011 Architect, David Hovey Jr. sponsored our CEE211 Team to produce a paper construction manual for his 1078 ft2 house project, which will inevitably aid the GC, the superintendent, and crews to achieve schedule conformance during the construction of the 1078 ft2 house. 5 MACDADI Model 4D Model SimVision Model Team’s Design Response *Produce a visual, paper-based construction manual *Schedule conformance is key (13-day Schedule) *No analysis of product, organization, or process. *Create a visual, paper construction manual. *Provide an alternative design option: a virtual construction manual. *Compare (through modeling & analysis) the “goodness” of paper vs. virtual. Model Deliverables *3D Snapshots *4D Snapshots *Checklists (Gantt Chart, Bill of Materials *Interactive 3D (Area) *Playable 4D (Constructability) *Database of historic performance based on online checklist reporting and conformance to objectives. Additional Model Analysis None *Rentable Area (3D Model) *POP/MACDADI to compare design options. *SimVision will model/predict the benefits or disadvantages of an interactive virtual manual. - Less/More Process Risk? - Less/More Actor Backlog? - Less/More Hidden Work? - Less/More Schedule Conformance? Objectives Design Response Assessment: We are giving our sponsor exactly what he wants, but are also providing him with a more VDC-like design alternative. CEE 211 Final Presentation Sponsor March 10, 2011 1.5 Sponsor & Team Objectives 6 Explanation of Design Response: The baseline design option (the paper manual) conforms exactly to sponsor objectives. However, the alternative design option (the virtual manual) does not conform at all to sponsor objectives as the sponsor directly stated that all he wanted was the paper construction manual. conduct other business and allows the ontime half of the concrete crew to start the job on time. CEE 211 Final Presentation Task: Install Slab on Grade Task: Install Slab on Grade Using: Paper Construction Manual Using: Virtual Construction Manual • 6:00 am: Superintendent shows up to the • 6:00 am: Superintendent shows up to the 1078 site in the morning that the slab on 1078 site in the morning that the slab on grade is to be installed. grade is to be installed • 6:30 am: Half of the concrete crew with • 6:30 am: Half of the concrete crew shows the cement trucks show up on time, the concrete sub is late up on time, the concrete sub is late • Crew has no study of the site prior to • Crew has no study of the site prior to arrival arrival • 6:45 am: Superintendent has one set of a • 6:45 am: Superintendent tells the concrete paper construction manual that he uses crew to download the 1078 construction and there may be another copy lying manual application so that they can begin around work • 6:50 am: Superintendent goes to look for the other paper construction manual in • 7:00 am: Concrete crew views the virtual the on-site office construction manual on their phones • 6:50-8:30 am: Superintendent gets caught • 7:20 am: Concrete crew begins their work up in the office with a call from another subcontractor • 8:30 am: Superintendent begins looking Virtual Manual allows Superintendent to for the other paper manual March 10, 2011 Paper vs. Virtual Manual – Scenario 7 Paper Manual Tools/Equiptment List Day by Day Schedule Day by Day Task Breakdown Materials, Actors,Tools List per Task BIM Images Corresponding to Day by Day Tasks Task Quality Check Lists 4D Images Corresponding to Day by Day Tasks CEE 211 Final Presentation Introduction/Overview Gantt Chart Materials List March 10, 2011 Functional Requirement 8 1.7 Alternative Design Option POP Model Scope Web/App Manual Web/App Manual Web/App Manual Web/App Manual Web/App Manual Relationship include include include include include Product Web/App Manual include Product Web/App Manual include Product Web/App Manual include Product Web/App Manual include Product Web/App Manual Functional Requirement Introduction/Overview Gantt Chart Materials List Tools/Equiptment List Day by Day Schedule Product Form (Space, System) Introduction/Overview Gantt Chart Materials List Tools/Equiptment List Day by Day Schedule Day by Day Task Breakdown Day by Day Task Breakdown include Materials,Actors,Tools List per Task Interactive 3D Images Database of Historic Performance Based off Checklists Playable 4D Model Materials,Actors,Tools List per Task Interactive 3D Images Database of Historic Performance Based off Checklists Playable 4D Model Scope Actors Actors Actors Actors Actors Actors Actors Relationship include include include include include include include Functional Requirement Optima General Contractor Advisor Advisor CEE 211 Team Superintedent Web/App Developer Organization Form (Actor) Optima General Contractor J. Kunz Henning CEE 211 Team Superintedent Web/App Developer Scope Conceptual Design Approval Final Design Approval Production Use in Field Input Data Actor Actor Actor Actor Actor Actor Actor Team Optima Web/App Developer Optima Web/App Developer GC All End Users Conceptual Design Approval Final Design Approval Production Use in Field Input Data 3 Product Changes in the Alternative Design Option POP Model will allow for a virtually interactive construction manual— unlike the Baseline Model Organization Organization Organization Organization Organization Organization Organization Organization Organization Process Process Process Process Process Process Process Process Process 2 Additional Actors will allow for a useful, usable, and accessible design of an web/app construction manual @ Additional Tasks will be performed by the Web/App developer: Final Design & Production of the Web/App Construction Manual CEE 211 Final Presentation Product Product Product Product Product Product March 10, 2011 Product 9 POP SimVision 3D 4D Construction Manual Checklists Schedule CEE 211 Final Presentation www.1078house.com March 10, 2011 Virtual Manual (The Webpage) 10 Combine and conquer! CEE 211 Final Presentation March 10, 2011 Checklist, Report, and Support 11 Virtual Manual – Data Collection CEE 211 Final Presentation March 10, 2011 • Collect actual duration data from virtual field reports. 12 Virtual Manual – Data Visualization CEE 211 Final Presentation March 10, 2011 • Analyze actual duration data from virtual field reports. 13 = Expected Duration = Acceptable Duration Virtual Manual – Data Analysis CEE 211 Final Presentation March 10, 2011 • Analyze actual duration data from virtual field reports. 14 = Expected Duration = Acceptable Duration Virtual Manual – React to Data 3 Learn from Improve Process CEE 211 Final Presentation 1 March 10, 2011 • React to actual duration data from virtual field reports. 1 Learn from 15 2 Update manual Virtual Manual Risk: 1% CEE 211 Final Presentation Paper Manual Risk: 5% March 10, 2011 SimVision Model - Assumptions 16 Virtual Manual - Assumptions Data collection and analysis. Highly updatable. High quality of information (actual 3D and 4D models) Ease of access to the manual (assuming builders have iPhones or iPads or that one is provided to them for the job) • The benefits listed above lead us to the following assumption: • Functional probability risk in the SimVision model will be reduced by the use of the virtual manual. • Functional Error Probability with paper manual: 5% • Functional Error Probability with virtual manual: 1% • The following slides compare the results of 5 different analyses based on the assumption above. CEE 211 Final Presentation • • • • March 10, 2011 • Considering the following benefits from the virtual manual: 17 1.5cont.) 1st Predicted Behavior: Process Risk Higher Functional Error Probability = Higher Process Risk We made an assumption that using the paper manual will result in more rework (5% functional error probability) because the paper manual does not have a historic checklist database which would allow the GC & the superintendent to avoid potential problems and would, possibly, offer guidance to solve them if they cannot be avoided. We made an assumption that using the virtual manual will result in less rework (1% functional error probability) because the virtual manual historic checklist database will allow the GC & superintendent to avoid potential problems and will, possibly, offer guidance to solve them if they cannot be avoided. CEE 211 Final Presentation March 10, 2011 Decision Dashboard in SimVision models the Functional Error Probability: The likelihood that a task will fail and will require rework 18 1.5cont.) 2nd Predicted Behavior: Schedule Conformance Gantt Chart shows a 4 day shorter schedule (30% shorter) for the virtual manual. CEE 211 Final Presentation Virtual Manual March 10, 2011 Paper Based Manual 19 1.5cont.) 3rd Predicted Behavior: Hidden Work Paper Manual Decision Wait March 10, 2011 Coordination CEE 211 Final Presentation Rework Virtual Manual Hidden Work is greatly reduced by using the virtual manual over the paper manual 20 1.5 cont.) 4th Predicted Behavior: Actor Backlog Latency Backlog with the Virtual Manual CEE 211 Final Presentation Max Backlog is the same (0.4days) in the use of the paper manual or the virtual manual March 10, 2011 Backlog with Paper Manual 21 1.5 Five Predicted Project Behaviors CEE 211 Final Presentation Rentable Area (same for paper & virtual manual) – Modeled in Revit March 10, 2011 5th Predicted Behavior: Rentable Area Square footage modeled in Revit is about equal to 1078ft2. Carport square footage is not included in the 1078 ft2 count 22 Baseline Alternative Required Baseline Alternative Based on the MACDADI, the Design Alternative is a better option. As the baseline design fails in two of the most weighted objectives CEE 211 Final Presentation March 10, 2011 9. MACDADI - (Goodness) 23 1.3 Value Proposition No paper! Accessible on mobile devices and big screens during meetings. Access to fully operable 3D and 4D models (not just snapshots.) Reviews from the one day building course. Online checklist field reporting and data base creation. Highly adaptable and updatable without major costs. • In sum, our VDC approach allows us to make very EXPLICIT ASSUMPTIONS and model-based PREDICTIONS that can help the client to visualize, analyze, interpret, and evaluate the differences between the paper and the virtual manual. All this to allow the client to make a better informed decision about the future of the construction manual. CEE 211 Final Presentation • • • • • • March 10, 2011 • Our proposed virtual manual provides the owner with multiple benefits over the paper based manual, including: 24 8. PIP – Process and Assumptions Area, Cost Assumptions •The analyses will be useful to Optima, though not requested •Predictions based directly from models provided by Optima are highly accurate •Predictions from SimVision are useable for course-level analyses, though based off of higher level of detail models CEE 211 Final Presentation March 10, 2011 Backlog, Risk, Conformance 25 12. VDC Modeling Recommendations 3D • Generate a 3D model that conforms to the product to be built using the virtual construction manual (1078 house.) • Generate a detailed schedule comprising of tasks, durations, and dependencies for the product to be built using the virtual construction manual (1078 house.) Schedule 4D • Generate a 4D model using the 3D model and schedule. March 10, 2011 Breakdown Structures • Break down your product, organization, and process. • Keep structures at the appropriate level of detail (match detail in POP model) CEE 211 Final Presentation POP • Define scope and determine 10 most important product, organization, process elements. • Define POP behavior objectives • Model organization and process based on the requirements for the product to be built using the virtual SimVision construction manual. Assign responsible actors, rework and coordination links, and risk level. • Incorporate POP, breakdown structures, 3D, schedule, 4D, and SimVision information into online Virtual manual. Generate checklists to check conformance to objectives. Build data base and improve process. Manual 26 Functional Requirement Introduction/Overvie w Gantt Chart Materials List Tools/Equiptment List Day by Day Schedule Day by Day Task Breakdown Materials,Actors,Too ls List per Task BIM Images Corresponding to Day by Day Tasks Task Quality Check Lists 4D Images Corresponding to Day by Day Tasks Product Cost (K$) Evaluated goodness V1 157948 145 V2 157948 230 Required 160,000 200 Responsible Actor CEE 211 Team/Advisors Optima CEE 211 Team Optima Optima Optima GC Goodness of baseline paper model (V1) determined by model based analyses and provided information (cost and rentable space). Process Form (Task Action: Object) Conceptual Design Approval Final Design Approval Production Distribution Use in Field Functional Organization Form Requirement (Actor) Optima Optima General Contractor General Contractor Advisor J. Kunz Advisor Henning CEE 211 Team CEE 211 Team Process and organization necessary for development of baseline paper manual CEE 211 Final Presentation Product elements for paper construction manual requested by Optima March 10, 2011 1.2 Case Example 27 CEE 211 Final Presentation • Project Objectives: Provide a construction manual to help achieve the strict schedule goals set for the 1078 house. • Proposed VDC Approach: Provide a virtual construction manual to aid in the construction process. • Site Plan: The house should be buildable anywhere in the US. • Alternative Solution: As discussed before, the virtual manual provides many advantages over a paper-based manual. • Current State of the Art: Usually there are no construction manuals, and those that exist are paper based. • Scope of the Problem: The reductions in risk resulting from the benefits of the virtual manual are modeled in SimVision. • Constraints on Solutions: Contractors must have access to mobile devices with internet access and commit to submit their field reports. March 10, 2011 1.4 Background 28 CEE 211 Final Presentation • Deliverables: SimVision model and analysis, virtual manual (website), POP model, 3D and 4D models, paper manual • Content: the POP model contains the breakdowns of the most important items (each about 10% of the project) for the Product, Organization, and Process. • Predicted Behaviors: the Virtual Manual will provide the client the tools necessary to achieve the project quality and schedule goals. • Required Hardware and Software: Computer, internet domain and hosting, internet access, SimVision, Revit, Navisworks, MS Project • Exclusions and non-aims: It was not our intent to deliver a complete and highly detailed paper construction manual. • Next steps: finalize details on virtual manual and implement it in the construction of many 1078 houses. March 10, 2011 1.6 Specific Aims 29 Process Form (Task Action: Object) Conceptual Design Approval Final Design Approval Production Distribution Use in Field Due to the product not being a building, POP field use is not useful to Optima. Instead the model is useful in the design of the construction manual, as it allows for Optima to set important product elements and choose the process and organization for the manual design. CEE 211 Final Presentation Responsible Actor CEE 211 Team/Advisors Optima CEE 211 Team Optima Optima Optima GC March 10, 2011 1.7 Process and Organization (Baseline) 30 Introduction/Overview Gantt Chart Materials List Tools/Equiptment List Day by Day Schedule Day by Day Task Breakdown Materials,Actors,Tools List per Task BIM Images Corresponding to Day by Day Tasks Task Quality Check Lists 4D Images Corresponding to Day by Day Tasks Product Break Down Structure of Baseline Design Option (supports detailed scheduling analysis) PL1: 1078 House PL2: Paper Construction Manual PL3: Introduction/Overview PL3: Gantt Chart PL3: Materials List PL3: Tools/Equipment List PL3: Day by Day Schedule PL3: Day by Day Task Breakdown PL3: Materials, Actors, Tools List Per Task PL3: 3D BIM Images Corresponding to Day by Day Tasks PL3: Task Quality Checklists PL3: 4D Images Corresponding to Day by Day Tasks Product Product Break Down Structure of Alternative Design Option Introduction/Overview Gantt Chart Materials List Tools/Equiptment List Day by Day Schedule Day by Day Task Breakdown Materials,Actors,Tools List per Task Interactive 3D Images Database of Historic Performance Based off Checklists Playable 4D Model (supports detailed scheduling analysis) PL1: 1078 House PL2: Web/App Construction Manual PL3: Introduction/Overview PL3: Gantt Chart PL3: Materials List PL3: Tools/Equipment List PL3: Day by Day Schedule PL3: Day by Day Task Breakdown PL3: Materials, Actors, Tools List Per Task PL3: Interactive 3D Images PL3: Database of Historic Performance Based off Checklists PL3: Playable 4D Model March 10, 2011 Product POP Model Correlation Differences between the Baseline and Alternative Design Option Product Breakdown Structures CEE 211 Final Presentation 2. PBS Analysis 31 2. OBS Analysis Differences between the Baseline and Alternative Design Option Product Breakdown Structures Optima General Contractor Advisor Advisor CEE 211 Team Superintedent Web/App Developer Organization Breakdown Structure of Alternative Design Option (supports organizational analysis) OL1: Sponsor, Optima OL2: Advisor, J. Kunz OL2: Advisor, Henning OL3: CEE 211 Team OL4: Web/App Developer OL5: General Contractor OL5: Superintendent March 10, 2011 Optima General Contractor J. Kunz Henning CEE 211 Team Organization Breakdown Structure of Baseline Design Option (supports organizational analysis) OL1: Sponsor, Optima OL2: Advisor, J. Kunz OL2: Advisor, Henning OL3: CEE 211 Team OL4: General Contractor CEE 211 Final Presentation Organization Organization POP Model Correlation 32 2. WBS Analysis Differences between the Baseline and Alternative Design Option Product Breakdown Structures Conceptual Design Approval Final Design Approval Production Distribution Use in Field Conceptual Design Approval Final Design Approval Production Use in Field Input Data Work Breakdown Structure WL1: Create Web/App Construction Manual WL2: Conceptual Design of Web/App Construction Manual WL3: Approval of Conceptual Design WL2: Final Design of Web/App Construction Manual WL1: Production of Web/App Construction Manual WL2: Use of Construction Manual in Field WL3: Interact with Web/App Construction Manual CEE 211 Final Presentation Process Process Work Breakdown Structure WL1: Create Paper Construction Manual WL2: Conceptual Design of Paper Construction Manual WL3: Approval of Conceptual Design WL2: Final Design of Paper Construction Manual WL1: Production of Paper Construction Manual WL2: Distribution of Construction Manual WL2: Use of Construction Manual in Field March 10, 2011 POP Model Correlation 33 3. Coordination and Rework CEE 211 Final Presentation March 10, 2011 • Rework links were added to the SimVision model where task dependencies where evident to us. An example is shown below. Potential time-space interference between the curing of the slab and the erection of the steel columns (since the construction method/order will be no different with a paper or web/app construction manual this applies to both the baseline and the alternative model). 34 Coordination and Rework Links Paper Based Manual Virtual Manual Gantt Chart shows a 4day delay using the paper-based manual. This is a 30% delay on schedule! CEE 211 Final Presentation • Given that the construction method is already optimized we decided to analyze how hidden work resulting from project risks delay the schedule. We assumed that the use of the virtual manual can reduce the functional risk to 0.01 as compared to 0.05 in the paper-based manual model. The results of the assumption are shown below. March 10, 2011 7. Compressing Schedule 35 10. MACDADI - (Predictions and Believability) Web/App Rentable Area 1078 sq ft 1078 sq ft Actor Backlog 0.4 days 0.4 days Product Risk 34% 12% Process Risk 77% 33% Hidden Work 13 days 2 days Schedule Conformance 69% 92% Cost Conformance 85% 95% Product Conformance 66% 88% Believability of Predicted Behaviors •Rentable Area and Cost are based off of the BIM model, which were detailed and provided by Optima •Backlog and Hidden Work values come from SimVision and are based directly off of Optima’s detailed schedule provided to us •Product Risk and Process Risk for the baseline are based directly off of provided information from Optima and for the Alternative, assumptions were made to determine the change in risk factor •All Conformance behaviors are based off of SimVision analyses March 10, 2011 Paper CEE 211 Final Presentation Predicted Behaviors 36 Goodness Virtual Low initial. High long term. High initial. Low long term. 145 230 CEE 211 Final Presentation Cost Paper Relative Goodness 250 200 150 100 50 0 March 10, 2011 Business Decision Baseline Alternative Required 37 CEE 211 Final Presentation March 10, 2011 11. Business Recommendations to Client 38 14. ORID • R(+): • The virtual manual is live and fun to use. • R(-): • Communication with sponsor was difficult because the sponsor’s and the class’s objective were very different. • I: CEE 211 Final Presentation • David Hovey Jr. wants a paper construction manual for the 1078 house. • We will provide David with a virtual construction manual. March 10, 2011 • O: • Virtual manual uses VDC methods to provide an opportunity to help achieve the sponsor’s business objectives. • D: • Propose David to at least consider the use of a virtual manual. 39 14. Comments • Lesson: • It is very important to align the objectives between the sponsor and the class. Given that we were unsuccessful at doing this it was very important for us to make some assumptions and made the best out of it. • Confusing: • Why a construction manual? • It would have been really nice if the sponsor’s objectives were more aligned with the class from the onset. CEE 211 Final Presentation • A lot, we did not measure the time we spent in the project. A guess is that at least 50 hours. March 10, 2011 • Time: 40