Agora Vs/ Meena Bazaar Vs. PQS Boeing missed production deadline … Why some companies succeed While others fail Adeyl Khan, Faculty, BBA, NSU Operations Management Managing that part of the organization responsible for producing goods and services Management of systems or processes that create goods and/or provide services Operations Examples Goods Producing Farming, mining, construction manufacturing, power generation Storage/Transport ation Warehousing, trucking, mail service, moving, taxis, buses, hotels, airlines Exchange Retailing, wholesaling, banking, renting, leasing, library, loans Entertainment Films, radio and television, concerts, recording Communication Newspapers, radio and television, newscasts, telephone, satellites 1-2 Adeyl Khan, Faculty, BBA, NSU Organization’s Basic Functions Secure Fin. Resources OM in the news • • • • • Productivity Quality E-business Global Competition Customer Service Finance Budgeting Funding … Organization Operations Competitiveness? Adeyl Khan, Faculty, BBA, NSU Marketing Producing Assess Customer needs Selling & Promoting … 1-3 Value-Added Process Value-added = Value or price of outputs – Cost of inputs Adeyl Khan, Faculty, BBA, NSU 1-4 Value-Added Process The operations function involves the conversion of inputs into outputs Value added Inputs * Land * Labor * Capital Transformation/ Conversion process Outputs Goods Services Feedback Control (Measurement) Feedback Adeyl Khan, Faculty, BBA, NSU Feedback 1-5 Food Processor Inputs Processing Outputs Raw Vegetables Metal Sheets Water Energy Labor Building Equipment Cleaning Making cans Cutting Cooking Packing Labeling Canned vegetables Scraps! Hospital Process Inputs Processing Outputs Doctors, nurses Hospital Medical Supplies Equipment Laboratories Examination Surgery Monitoring Medication Therapy Healthy patients Adeyl Khan, Faculty, BBA, NSU 1-6 Products/Goods-service Continuum Tangible Act Goods Service Surgery, teaching Song writing, software development Computer repair, restaurant meal Automobile Repair, fast food Home remodeling, retail sales Automobile assembly, steel making Grameen Cell phone Product/Service? Product packages = Good(s) + service(s) Make company more competitive- more value to customers Adeyl Khan, Faculty, BBA,aNSU 1-7 Goods Production & Service Delivery Production of goods Tangible output Production oriented Delivery of services An act Yet operations are similar! Adeyl Khan, Faculty, BBA, NSU Service job categories • • • • • • • Government Wholesale/retail Financial services Healthcare Personal services Business services Education 1-8 Example! Goods vs Service- Key differences Characteristic Goods Service Customer contact Low High Uniformity of input High Low Labor content Low High Uniformity of output High Low Output Tangible Intangible Measurement of productivity Easy Difficult Opportunity to correct problems High Low Inventory Much Little Evaluation Easier Difficult Patentable Usually Not usual Adeyl Khan, Faculty, BBA, NSU 1-9 Scope of Operations Management Forecasting Capacity planning Scheduling Managing inventories Assuring quality Motivating & Training employees Deciding where to locate facilities Supply chain management And more . . . Example! Adeyl Khan, Faculty, BBA, NSU 1-10 Decline in Manufacturing Jobs in US! Increase of Service Jobs Productivity Increasing productivity allows companies to maintain or increase their output using fewer workers Outsourcing Some manufacturing work has been outsourced to more productive companies Bangladesh! Adeyl Khan, Faculty, BBA, NSU 1-11 Manufacturing Matters More than half of the total R&D performed is in the manufacturing industries When a California manufacturing job is lost, an average of 2.5 service jobs are lost Accounts for most exports What about Outsourcing Adeyl Khan, Faculty, BBA, NSU 1-12 Managing Services is Challenging Service jobs are often less structured than manufacturing jobs Customer contact is higher Services hire many low-skill, entry-level workers Employee turnover is higher Input variability is higher Service performance can be affected by worker’s personal factors Adeyl Khan, Faculty, BBA, NSU 1-13 Business Operations Overlap The operations function involves the conversion of inputs into outputs Operations Marketing Adeyl Khan, Faculty, BBA, NSU Finance 1-14 Operations interfaces with supporting Production functions Marketing Distribution Lead time Purchasing Operations Public Relations Legal Personnel Accounting Adeyl Khan, Faculty, BBA, NSU MIS 1-15 OM- Planning and Decision Making Key Decisions of Op. Managers • • • • • What resources/amounts When needed/scheduled/ordered Where work-location How Designed/Done Who worker Alternatives & Impact on • • • • Cost Profit Goal Mission, Vision …. Adeyl Khan, Faculty, BBA, NSU 1-16 Decision Making … (Level) System Design • Capacity • Location • Arrangement of departments • Product and service planning • Acquisition and placement of equipment Adeyl Khan, Faculty, BBA, NSU System operation • • • • • Personnel Inventory Scheduling Project Management Quality Assurance 1-17 How to make decisions Models Quantitative approaches Analysis of trade-offs Establishing priorities Adeyl Khan, Faculty, BBA, NSU Ethics Systems approach Different approaches to make informed decision. 18 Models An abstraction of reality. A simplified version (typically) Physical ~ Crash test Schematic ~ Blueprints Mathematical ~ Statistical Tradeoffs Models are not perfect Pros and cons of models Adeyl Khan, Faculty, BBA, NSU 1-19 Advantages • Easy to use, less expensive • Require users to organize • Increase understanding of the problem • Enable “what if” questions • Consistent tool for evaluation and standardized format • Power of mathematics Adeyl Khan, Faculty, BBA, NSU Limitations • Quantitative information may be emphasized over qualitative • Models may be incorrectly applied and results misinterpreted • Nonqualified users may not comprehend the rules on how to use the model • Use of models does not guarantee good decisions 1-20 Quantitative Approaches Linear programming Queuing Techniques Inventory models Project models Statistical models Vs. Qualitative Approaches Adeyl Khan, Faculty, BBA, NSU 1-21 Analysis of Trade-Offs Decision on the amount of inventory to stock Customer Adeyl Khan, Faculty, BBA, NSU Cost 1-22 Establishing priorities Pareto Phenomenon A few factors account for a high percentage of the occurrence of some event(s). The 80/20 Rule 80% of problems are caused by 20% of the activities. How do we identify the vital few? Adeyl Khan, Faculty, BBA, NSU 1-23 Systems Approach- “The whole is greater than the sum of the parts.” Suboptimization Adeyl Khan, Faculty, BBA, NSU 1-24 Ethical Issues Consider how a decision will affect Shareholders ~ Financial statements Management Employees ~ Worker safety, Hiring/firing workers, Worker’s rights Customer ~ Quality, Product safety Community ~ Closing facilities Environment ~ Product safety Adeyl Khan, Faculty, BBA, NSU 1-25 Historical Evolution of Operations Management Industrial revolution (1770’s) End of craft production Introduction of Machine Power Scientific management (1911) & Ford Model T Mass production Interchangeable parts Division of labor Human relations movement (1920-60)~ Hawthorne Decision models (1915, 1960-70’s)~ IM Models, SPC Influence of Japanese manufacturers (After WWII) Quality revolution Adeyl Khan, Faculty, BBA, NSU 1-26 Current trends in Business Major Trends Other Trends • The Internet, ecommerce, ebusiness • Management technology • Globalization • Management of supply chains • Outsourcing • Ethical behavior • Operations strategy • Working with fewer resources • Revenue management • Process analysis and improvement • Increased regulation and product liability • Lean production • Agility Adeyl Khan, Faculty, BBA, NSU 1-27 Management Technology Technology: The application of scientific discoveries to the development and improvement of goods and services Product and service technology Process technology Information technology Adeyl Khan, Faculty, BBA, NSU 1-28 Supply Chain Suppliers’ Suppliers Direct Suppliers Producer Distributor Final Consumer Supply Chain: A sequence of activities And organizations involved in producing And delivering a good or service Adeyl Khan, Faculty, BBA, NSU 1-29 A Supply Chain for Bread Adeyl Khan, Faculty, BBA, NSU 30 A Supply Chain for Bread Value Added Value of Product Farmer produces and harvests wheat $0.15 $0.15 Wheat transported to mill $0.08 $0.23 Mill produces flour $0.15 $0.38 Flour transported to baker $0.08 $0.46 Baker produces bread $0.54 $1.00 Bread transported to grocery store $0.08 $1.08 Grocery store displays and sells bread $0.21 $1.29 Total Value-Added $1.29 Stage of Production Adeyl Khan, Faculty, BBA, NSU 1-31 Adeyl Khan, Faculty, BBA, NSU 32 Learning Objectives Define the term operations management Identify the three major functional areas of organizations and describe how they interrelate Compare and contrast service and manufacturing operations Describe the operations function and the nature of the operations manager’s job Adeyl Khan, Faculty, BBA, NSU 1-33 Learning Objectives Differentiate between design and operation of production systems Describe the key aspects of operations management decision making Briefly describe the historical evolution of operations management Identify current trends that impact operations management Adeyl Khan, Faculty, BBA, NSU 1-34