Space Engineering 2 Lecture 1 1 Space Engineering 2 © Dr. X Wu, 2008 Literature James R. Wertz and Wiley J. Larson, Space Mission Analysis and Design (SMAD), 3rd Edition, EI Segundo, CA, Microcosm Press, 1999. Peter Fortescue, Spacecraft Systems Engineering, 3rd Edition, Wiley, 2003. 2 Space Engineering 2 © Dr. X Wu, 2008 Objectives Knowledge of systems engineering aspects of designing spacecraft. Knowledge of the Space Environment & its Effects. Knowledge of Spacecraft Bus Subsystems & Design; Ability to perform Space Mission Analysis & Design; Document the design process in sufficient detail that another engineer can continue on with the work just by going through the log book. 3 Space Engineering 2 © Dr. X Wu, 2008 Last Year’s CubeSat Designs 4 Space Engineering 2 © Dr. X Wu, 2008 Presentations & Labs Presentations Preliminary Design Review (5%) Critical Design Review and Test (5%) Labs ADCS on Airbearing table (10%) Nanosatellite Fundamentals ”The Design Space” Dr. Xiaofeng Wu Future Space Engineering Trends in Future Spacecraft Miniaturized Autonomous and intelligent Distributed PCBSat CubeSat PICOSat 1-100g 0.1–1kg 1-10kg 10-100kg 100-500kg £100-1000 £10-100K £1-2M £1-10M £10-50M Femtosatellite Picosatellite Nanosatellite Microsatellite Minisatellite ChipSat PalmSat Snap-1 Application Domain Remote monitoring, diagnostics and self-repair Co-orbiting assistants/inspectors of larger spacecraft Virtual satellite missions Interplanetary applications UK-DMC Selected Nanosatellite Topics Introduction What is a Picosatellite History of Missions Proposed Missions Basic Design Space More? Supporting Technology Constellation design Intersatellite Links Reconfigurable computing Distributed processing More? What is a Picosatellite Mass less than 1 kg, larger than 100g Typically on the order of 10 cm3 volume At the edge of technology for Meaningful downlink Single-sat constellation Well suited for “Distributed Satellite Missions” Minisatellite Microsatellite Nanosatellite Picosatellite Femtosatellite 100 - 500 kg 10 - 100 kg 1 - 10 kg 100 g - 1 kg 1 - 100 g History of Missions Not to be confused with illnamed USAF mission “PICOSat” (SSTL sat) OPAL 2000 Eurockot Launch 2003 2 of 6 successful Each custom designed 3 of 5 successful All “CubeSat” bus types (Stanford/Cal Poly standard) SSETI Express 2005 2 of 3 successful Again, all “CubeSats” 1.5 1 Mass (kg) 0.5 0 1999 2001 2003 2005 Proposed missions Several Nanosats in the works, watch for: Micro-Link 1, Ångström Aerospace, Swedish & Canadian joint-effort targeting mass-production Recent Picosat concepts proposed PalmSat (SSC) More CubeSats Japan, others Website advertises 40+ current universities Others? Picosat Design Space Notional Mass/Power Budget Mass Mass Power Power Subsystem (g) Budget (mW) Budget Payload 244 24% 480 40% Structure 227 23% EPS 246 25% 240 20% DH 65 7% 120 10% Comm 65 7% 360 30% ADCS 130 13% ? Thermal 20 2% ? Total 1000 100% 1200 100% - Problem Areas Single-sat missions virtually useless, except for education Low power budget Low data rate downlink No room for conventional propulsion Electrical Power Subsystem Body-mounted cells Average Power Budget in mW NiCd Battery mass < 50g Sun/Ecl Sun Only 14.8% Si 650 1100 18.5% GaAs 800 1400 28.0% GaAs 1200 mW 2100 Comm Link Budget 2.4 GHZ 802.11 12 cm 1-lambda antennas 10 dB Margin, 10% Power/RF Conv. Eff. 100 mW Data Rate (10 mW RF) 19.2 kbps 7 km 1 Mbps 1 km 54 Mbps 100 m 1W (100 mW RF) 25 km 3 km 400 m PC-104 COTS Picosatellite Concept PC104 COTS standard 150+ vendors Many types available Focused on rugged Military/Embedded apps 5-module stack For rapid prototyping 10 cm3 volume, ~1 Kg Start with 3 COTS modules: FPGA, Wireless, GPS Add custom Payload, EPS, AOCS, TCS COTS pico-satellite design Shown: Qualified OBC (MSP430) / FPGA (Xilinx Virtex4) / Communications (Elcard 802.11 Wireless Board) / Qualified EPS (Clyde Space) / Structure by CubeSat Kit CubeSat Components Structure Command & Data Handling with highfrequency transceiver and antennas Communications (COM) Electrical Power System (EPS) Solar Cells Attitude Determination & Control System (ADCS) Payload CubeSat Developed at SSC PhoneSat PhoneSat 1: System Architecture Phone (Nexus One) UHF Radio 440 MHz Spacecraft 1.0 Concept A •With UHF radio •& Hardware battery override •& Watchdog/Lazerus Watchdog/ Lazerus (Arduino) Legend Custom PCB Monopole Antenna Battery Bank (12 x 18650 3.7V cells, 2800 mAh) Core Likely Core Extra Power Data Why use a phone? Increase on-orbit processor capability by a factor of 10-100 Decrease cost by a factor of 10-1000 Free up cubesat volume for additional payload through avionics miniaturization Demonstrate COTS approaches to all subsystems (ie, power, RCS, comms) Produce high-capability spacecraft for $110k (exc. LV) Nexus One •Android OS •1 GHz Processor •500 MB RAM •16GB Data Storage •3-axis accelerometer, 3-axis magnetometer •5MP Camera/VGA Video Camera •GSM, WiFi, Bluetooth, FM radio •GPS (restricted) PalmSat Satellite-on-a-PCB (PCBSat) Dimension: 9x9.5cm, compatible with PC104 form factor Mass: ~200g Power: 650mW peak Satellite-on-a-Chip (ChipSat) RF Comm on a chip (<1 km range) It’s possible, but: Mission utility is main issue—too small (heat sink) (<1% eff.) (radiation) Attitude/ Orbit Control Thermal Control Solar selfpowered Data Handling (2-sided) (no propulsion) Configuration: CMOS, <10g, 20x20x3 mm (largest die possible) CMOS imager (lens) Possible Missions for CubeSat Distributed computing Pico-satellite constellation Formation flying On-board signal processing Optical signal Radar signal Electromagnetic signal Thermal signal Possible Missions Communication Global communication for handheld terminals. – Little LEO systems: ORBCOMM constellation Semantic web service – The Web, once solely a repository for text and images, is evolving into a provider of services— information-providing services, such as flight information providers, temperature sensors, and cameras, and world-altering services, such as flight-booking programs, sensor controllers, and a variety of e-commerce and business-to-business applications – Grid computing on satellite constellation using the on-board computers to provide prompt web services Space Weather Monitoring Adverse conditions on the Sun in the Solar Wind and in the Earth’s magnetosphere, ionosphere and thermosphere Influence the performance and reliability of spaceborne and ground-based systems and endanger human life or health. Space weather sensors – – – – Telescope: improve the observation capabilities. Special Sensor Ultraviolet Limb Imager (SSULI): measure the natural airglow radiation from atoms, molecules and ions in the upper atmosphere. Special Sensor Ultraviolet Spectrographic Imager (SSUSI): measure ultraviolet emissions in five different wavelength bands from the upper atmosphere. Solar X-Ray Imager (SXI): provide x-ray imagery of the disk and corona of the sun. Earth observing Disaster monitoring – DMC constellation: 5 micro-satellites in LEO, optical imaging payload – Optical sensing: fire, flood – Electromagnetic sensing: earthquake (QuakeSat) – Radar imaging – On-board signal processing » Encryption » Data compression » Intelligent on-board signal analysis and decision making Formation Flying Concept NASA Terrestrial Planet Finder (TPF): Planet search and imaging TS3: links separate telescopes together to produce one large image. TechSat-21: Autonomous Agent Experiment (Project cancelled due to complexity of problem and budget overruns) NASA Ants Framework: Reconfigurable Computing, Autonomy, MEMs instruments for Distributed Space Missions What is a Space System Ground Space Spaceflight Operations Payload Operations Payload Data Processing Orbits Spacecraft Launch Launch Vehicle Integration Launch Operations 30 Space Engineering 2 © Dr. X Wu, 2014 Ground Ground Activities: Spacecraft Flight Operations Payload Operations Payload Data Processing Payload Data Dissemination Can Be Merged Facilitated By: Real-Time Processing Payload Dissemination Infrastructure Powerful Payload Processing Facilities Mission Simulations 31 Space Engineering 2 © Dr. X Wu, 2014 Launch Selection: Enough “throw weight” Enough “cube” (volume) Acceptable ride Good record… Integration: Launch loads imparted to spacecraft Mechanical/Electrical Integration 32 Space Engineering 2 © Dr. X Wu, 2014 Space Mission Architecture 33 Space Engineering 2 © Dr. X Wu, 2014 Payloads and Missions Mission Trajectory type Communications Geostationary for low latitudes, Molniya and Tundra for high latitudes (mainly Russian), Constellation of polar LEON satellites for global coverage Earth Resources Polar LEO for global coverage Weather Polar LEO, or geostationary Navigation Inclined MEO for global coverage Astronomy LEO, HEO, GEO and ‘orbits’ around Lagrange points Space Environment Various Military Various, but mainly Polar LEO for global coverage Space Stations LEO Technology Demonstration Various Note: GEO – Geostationary Earth Orbit; HEO – Highly Elliptical Orbit; LEO – Low Earth Orbit; MEO – Medium height Earth Orbit 34 Space Engineering 2 © Dr. X Wu, 2013 Objectives and Requirements of a Space Mission 35 Space Engineering 2 © Dr. X Wu, 2013 Space System Development All systems development start with a “mission need” (the Why) Then mission requirements are developed to meet this need (the What) often along with a concept of operations Note: Often we make the mistake of putting “the How” in the Mission Requirement From 1 and 2 above develop derived requirements for (the How): Space Ground Mission orbit Payload Types (Communications, remote sensing, data relay) Spacecraft Design Facilities and locations Computers/Software Personnel/Training Launch segments Note: The requirements generation process is often iterative and involves compromises 36 Space Engineering 2 © Dr. X Wu, 2013 Requirements of a Spacecraft 1. 2. 3. 4. 5. 6. 7. The payload must be pointed in the correct direction The payload must be operable The data from the payload must be communicated to the ground The desired orbit for the mission must be maintained The payload must be held together, and on to the platform on which it is mounted The payload must operate and be reliable over some specified period All energy resource must be provided to enable the above functions to be performed 37 Space Engineering 2 © Dr. X Wu, 2013 Spacecraft Subsystems Space Segment Payload Bus Structure Attitude and orbit control Power Thermal Telemetry and command Propulsion Data handling Mechanisms 38 Space Engineering 2 © Dr. X Wu, 2013 Spacecraft Description Spacecraft have two main parts: Mission Payload Mission Payload Spacecraft Bus A subsystem of the spacecraft that performs the actual mission (communications, remote sensing etc.) All hardware, software, tele- communications of payload data and/or telemetry and command There can be secondary payloads Spacecraft Bus Hardware & software designed to support the Mission Payload Provides Power Temperature control Structural support Guidance, Navigation & Control May provide for telemetry and command control for the payload as well as the vehicle bus 39 Space Engineering 2 © Dr. X Wu, 2013 Spacecraft Development Process Some types: Waterfall (sequential) Spiral (iterative) Basic Sequence: 1. Conceptual design 2. Detailed design 3. Develop detailed engineering models 4. Start production 5. Field system 6. Maintain until decommissioned DoD mandates integrated, iterative product development process Requirements Development Detailed Design Engineering Development & Production Field (IOC) 40 Space Engineering 2 © Dr. X Wu, 2013 Serial (waterfall) Development 1. Traditional “waterfall” development process follows logical sequence from requirements analysis to operations. 2. Is generally the only way to develop very large scale systems like weapons, aircraft and spacecraft. 3. Allows full application of systems engineering from component levels through system levels. 4. Suffers from several disadvantages: • • • Obsolescence of technology (and sometimes need!) Lack of customer involvement/feedback Difficult to adjust design as program proceeds http://www.csse.monash.edu.au/~jonmc/CSE2305/Topics/07.13.SWEng1/html/text.html 41 Space Engineering 2 © Dr. X Wu, 2013 Spiral Development Software Development Centric Example Good features 1. 2. 3. 4. In this approach, the entire application is built working with the user. Any gaps in requirements are identified as work progresses into more detail. The process is continued until the code is finally accepted. The spiral does convey very clearly the cyclic nature of the process and the project life span. Not so good features 1. 2. 3. 4. This approach requires serious discipline on the part of the users. The user must provide meaningful realistic feedback. The users are often not responsible for the schedule and budget so control can be difficult. The model depicts four cycles. How many is enough to get the product right? It may be cost prohibitive to “tweak” the product forever. Simply put: Build a little – Test a little! Can this work for every type of project? From: http://www.maxwideman.com/papers/linearity/spiral.htm And Barry Boehm, A Spiral Model of Software Development and Enhancement, IEEE Computer, 1988 42 Space Engineering 2 © Dr. X Wu, 2013 System Development Process ‘Breadboard’ system Prototype First draft of complete system Implements all requirements Engineering model Concept development and proof of concept Complete system without final flight configuration Plug and play with flight model Flight model The final product Space-ready product, implements all requirements Design Review Preliminary Design Review (PDR) Architecture and interface specifications Software design Development, integration, verification test plans Breadboard Critical Design Review (CDR) System Architecture Mechanical Design Elements Electrical Design Elements Software Design Elements Integration Plan Verification and Test Plan Project Management Plan Spacecraft Integration and Test Methodical process for test of spacecraft to validate requirements at all levels Sequence: 1. Perform component or unit level tests 2. Integrate components/units into subsystems 3. Perform subsystem tests 4. Integrate subsystems into spacecraft 5. Perform spacecraft level test 6. Integrate spacecraft into system 7. Perform system test when practical