Numerical Simulations of the Aerodynamic Characteristics of Circulation Control Wing Sections Ph.D Thesis Defense By Yi Liu Advisor: Prof. Lakshmi N.Sankar Supported by NASA Langley Research Center Outline of Presentation • • • • • • • • • Motivation and Objectives Circulation Control Wing Technology Previous Research Work Mathematical and Numerical Formulation 2D Simulation Results and Discussion • Steady Blowing Results • Pulse Blowing Results 3D Simulation Results and Discussion • Tangential Blowing on a Wing-flap Configuration • Spanwise Blowing over a Rounded Wing-tip Conclusions from the 2D Simulations Conclusions from the 3D Simulations Recommendations Motivation and Objectives • Noise pollution from the large aircraft has become a major problem that needs to be solved. NASA proposed a plan to reduce the noise by a factor of four (20dB) by 2025. • A major source of large aircraft airframe noise during take-off and landing is the high-lift system - namely flaps, slats, associated with flap-edges and gaps. • The high-lift system also contains many moving parts, which add to the weight of the aircraft, and are costly to build and maintain. • These devices for generating high lift are necessary for large aircraft that use existing runways. Boeing 737 Wing/Flap System (Paper by Robert Englar) • An alternative to conventional high-lift systems is the Circulation Control Wing (CCW) technology. • The CC wing can generate the same high lift with much less complexity compared to the high-lift system, and many noise sources such as flaps and slats, can also be eliminated by the CC wing. • For example, as shown in previous figure, there are just 0-3 moving elements per wing for a Circulation Control wing with leading edge blowing, compared to 15 moving parts of a conventional Boeing 737 wing with high-lift systems. Circulation Control Wing Concept • Circulation Control Aerodynamics: In this approach a tangential jet is blown over a highly curved aerodynamic surface (the Coanda surface) to increase or modify the aerodynamic forces and moment with few or no moving surfaces. • Figure (Taken from paper by Englar) shows a traditional Circulation Control Airfoil with a rounded trailing edge. Circulation Control Wing Concept • In general, the driving parameter of Circulation Control is the jet momentum coefficient, Cm, which is defined as: Cm jet Vjet m qS • At very low momentum coefficients, the tangential blowing will add energy to the slow moving flow near the surface. This will delay or eliminate the separation, and is called Boundary Layer Control. • When the momentum coefficient is high, the lift of the wing will be significantly increased. This is called Circulation Control. • The lift augmentation, which is defined as CL / Cm, can exceed 80 as shown in previous figure. Advanced CC Airfoil • The advanced CC airfoil, i.e. a circulation hinged flap, was developed by Englar et al to replace the traditional CC airfoil. • This advanced CC airfoil use a small trailing edge flap with a large-radius arc upper surface and a flat low surface. The flap can be deflected 00 < f < 900. • During take-off / landing, the flap is deflected, thus generating very high lift like a traditional rounded trailing edge CC airfoil. • During cruise, f = 00, leading to a conventional airfoil shape with a sharp trailing edge that significantly reduces the drag. Some Applications of the CCW Technology • STOL (short take-off and landing) aircraft: Englar et al (1979) • Advanced Subsonic Aircraft and High Speed Civil Transport (HSCT): Englar et al (1994, 1999) • Circulation Control Rotor (CCR): Wilkerson et al (1973, 1979) • X-wing stopped rotor aircraft: Williams et al (1976) • Ground heavy vehicles, such as large tractors and trailing trucks: Englar (2000) • There are many other potential applications for Circulation Control or Pneumatic Aerodynamic technology, which are summarized in the paper by Englar (2000). Previous Research Work • The early research work about Circulation Control was done in England by Cheeseman (1966) and Kind (1967) et al. • This concept was introduced into United States by Navy researchers in the 1970s. The David Taylor Naval Ship Research and Development Center (DTNSRDC) became a major center for the CC study. • Experiments by Williams and Howe (1970), Englar (1970, 1975), Abramson (1975), Abramson and Rogers (1983) and others in DTNSRDC examined the effect of a wide range of parameters on CC airfoils performance, including the geometric factors such as the thickness, camber, angle of attack, and free-stream conditions such as Mach number. • Englar and Applegate (1984) gave a very good summary of this research work for the years 1969 through 1983. • Recently, many experimental studies have been focused on the CCW applications for the rotary and fixed wing aircraft. Previous Research Work • Acoustic studies for CC wings are very limited. Salikuddin, Brown and Ahuja (1987), Howe (2002) and Munro(2002) are the only known work on CCW. • Early numerical research by Davork et al (1979, 1983), based on potential methods did not achieve enough accuracy for CC airfoil design purpose. • Recently numerical studies based on the Navier-Stokes equations, such as Berman (1985), Pulliam (1985), Viegas et al (1986), and Shrewbury (1985, 1986, 1989) etc, have demonstrated that Navierstokes simulations can provide good estimates of the lift, pressure distribution, and pitch moments of CC airfoils provided the turbulence model is accurate enough to give a reasonable good estimate of the jet separation point from the Coanda surface. Previous Research Work • Other characteristics of CC airfoils, such as dynamic stall (Shrewbury 1990), jet stall (Linton 1994), and unsteady effects (Liu and Sun 1996) etc, have also been studied by Navier-Stokes methods. • A limited number of numerical studies have also been done for the advanced hinged flap CC airfoil by Englar and Smith et al (1993). • Studies by Wygnansky et al (1996,2000), Lorber et al (2000), Wake et al (2001), and Hassan (1998) etc, have been done on the use of synthetic jets (massless jets) to control the boundary layer and eliminate flow separation. However, studies on using pulsed jets to achieve high lift with relative less mass flow rate compared to a steady jet are very limited (Olyer 1972). • The use of advanced turbulence models (Slomski et al 2002), Largeeddy Simulation (Yang and Voke 2001) and Direct Numerical Simulation (Li and Liu 2003) to model the CC airfoil numerically have also been reported in last two years. Research Objectives • Computational modeling of advanced dual radius CCW configuration • Assessment of the use of pulse jets to achieve desired high lift values, at lower mass flow rates • Evaluation of Circulation Control for the elimination or modification of flap edge vortices and tip vortices Mathematical and Numerical Formulation • Three-dimensional compressible unsteady Reynolds Averaged Navier-Stokes equations are solved in a strong conservation form on curvilinear coordinates. • This solver can be used in both a 2D mode and a 3D mode in this study for different applications. • The scheme is second or fourth order accurate in space and first order accurate in time. • Baldwin-Lomax and Spalart-Allmaras one-equation turbulence models have been used. • The jet slot location, slot size, blowing velocity and direction of blowing can easily be varied in the analysis. Initial and Boundary Conditions • Initial flow conditions are set to free stream values inside the flow field. • Boundary Conditions • Outer Boundary • Solid Surface Boundary • Wake Cut Boundary • Jet Slot Exit Boundary Jet Slot Boundary Conditions • The driving parameter for jet blowing is the momentum coefficient, Cm, defined as follows: Vjet m Cm 1 V2S 2 jet Vjet A jet is the mass flow rate of jet flow Where m • The Cm, orientation of the jet and the total temperature of jet are specified in the analysis. • Other quantities such as pressure and density are found by extrapolation and /or Ideal Gas Law. • The total jet pressure can also be specified as the boundary condition instead of the momentum coefficient. Code Validation -3 -2.5 -2.5 50% SPAN -2 85% SPAN -2 Exp -1.5 CFD -1.5 Exp CFD -1 Cp Cp -1 -0.5 -0.5 0 0 0.5 0.5 1 1 1.5 0 0.1 0.2 0.3 0.4 0.5 Chord 0.6 0.7 0.8 0.9 1 1.5 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 CHORD • The figures are the Cp distribution at two span locations of a small aspect-ratio wing made of NACA 0012 airfoil sections. • The results are in good agreement with the measured data (from Bragg and Spring 1987) except near the tip region where increased grid resolution is needed. 1 1 0.8 Cl 0.6 0.4 Exp 8 DEG CFD, BL Model, Coarse Grid 0.2 CFD, SA Model, Coarse Grid CFD, BL Model, Fine Grid 0 0 0.2 0.4 0.6 Span, Y/C 0.8 • Lift distribution along span for NACA 0012 wing. • Coarse Grid (121*21*41); Fine Grid (151*51*51) 1 2D Steady Blowing Results • Steady blowing performance at different Cm values, and at different angles of attack • Effects of parameters that influence the momentum coefficient: • Free-steam velocity effects with fixed Cm • Jet slot height effects with fixed Cm • Other considerations for the CC airfoil: • Comparison with the unblown baseline case • Steady blowing at a given total jet pressure • Comparison with conventional high-lift systems • Leading edge blowing The CCW Airfoil 0.5 0.4 0.3 Jet Slot Location 0.2 0.1 0 -0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 -0.2 30 degree integral flap -0.3 -0.4 -0.5 1 The Computational Grid Flow Conditions • P = 14.2 psia = 0.9324 atm • = 0.00225 slugs/ft3 = 1.1596 kg/m3 • V = 94.3 ft/sec = 28.743 m/s • M = 0.0836, Re = 0.395 * 106 • Chord of the Airfoil : C = 8” = 0.20 m • Jet Slot Height : h = 0.015” = 0.0004 m 0.2 % Chord • Jet slot is located at x/c = 88.75% on the upper side of the airfoil. • These values closely match the test conditions. Lift Coefficient vs. Cm 5 4 Cl 3 2 Cl, Measured 1 Cl, Computed 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 Cm Angle of Attack 0 degrees, Integral Flap at 30 degrees Lift Coefficient vs. Angle of Attack 4 EXP, Cmu = 0.0 EXP, Cmu = 0.074 Cm=0.1657 EXP, Cmu = 0.15 3 CFD Lift Coefficient, Cl Cm=0.074 2 Cm=0.0 1 0 -4 -2 0 2 4 6 Angle of Attack 8 10 12 14 16 The Stream lines over CC airfoil, Cm = 0.1657, = 60 Free-stream Velocity Effects with Fixed Cm 4 Cl 3.5 3 2.5 2 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 (Vinf in CFD) / (Vinf in Exp.) Cm = 0.1657, h = 0.015 in. and V, exp = 94.3 ft/sec 2 Jet Slot Height Effects with Fixed Cm 20 Efficiency Cl/(Cd+Cmu) 15 10 Cmu = 0.04 Cmu = 0.1657 5 0 0.006 0.009 0.012 0.015 0.018 Jet Slot Height (inch) The Efficiency vs. Jet Slot Height, V = 94.3 ft/sec Jet Slot Height Effects with Fixed Cm 0.0025 Cmu = 0.04 Cmu = 0.1657 Mass Flow Rate (slugs/sec) 0.002 0.0015 0.001 0.0005 0 0.006 0.009 0.012 0.015 0.018 Jet Slot Height (inch) The Mass Flow Rate vs. Jet Slot Height, V = 94.3 ft/sec Comparison with the Unblown Case The Stream Lines for the Blowing Case The FFT of the Lift Coefficient Variation with Time 30 Dominate Vortex at 1080 Hz 25 Dominant Vortex Shedding Frequency 20 15 Scott’s measurement =1600 Hz Acoustic Measurement at 1600 Hz 10 5 0 0 Frequency (Hz) 500 1000 1500 2000 Frequency (Hz) 2500 3000 Steady Blowing at Given Total Jet Pressure 0.6 Cm 0.4 0.2 0 1 1.1 1.2 1.3 1.4 Pjet-total / Pinf 1.5 1.6 1.7 1.8 Lift Coefficient vs. Jet Momentum Coefficient 5 4 Cl 3 2 Cl, Measured Cl, Computed by Specified Cmu 1 Cl, Computed by Specified Jet Total Pressure 0 0 0.05 0.1 0.15 0.2 0.25 Cm 0.3 0.35 0.4 0.45 0.5 Comparison with a Conventional Highlift System Airfoil • The figures show the high-lift systems configuration with a 300 fowler flap and the body-fitted grid. • The results are obtained with a 2-D multi-block version of the present method. 3.5 3 Lift Coefficient, Cl 2.5 2 1.5 Multi-element Airfoil with 30 degrees fowler flap 1 CCW Airfoil with 30 degrees flap, Cd not corrected CCW Airfoil with 30 degrees flap, Cd corrected with Cd + Cmu 0.5 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Drag Coefficient, Cd • For the multi-element airfoil, high lift is achieved by changing the angle of attack; For the CCW airfoil, high lift is achieved by changing the blowing coefficient while the angle of attack is fixed at 0 degrees. Leading Edge Blowing • At high angles of attack, the leading edge separation and stall can occur for the CC airfoil, due to the large pressure gradients. • The stall angle is decreased quickly with the increase of the jet momentum coefficient of the trailing edge blowing. • Leading edge Coanda blowing can eliminate this and increase the stall angle. • In reality, because CCW airfoils can achieve very high lift even at zero angle of attack with a small amount of blowing, there is no real need for operation at high angles of attack unless maneuver requires it. 4 3.5 LE Blowing, Cm = 0.04 TE Blowing, Cm = 0.08 Lift Coefficient, Cl 3 LE Blowing, Cm = 0.08 TE Blowing, Cm = 0.04 2.5 LE Blowing, Cm = 0.00 TE Blowing, Cm = 0.08 2 1.5 1 0.5 0 0 2 4 6 8 10 12 14 Angle of Attack (degrees) 16 18 20 22 24 2D Pulsed Jet Results • Pulsed jet studies were done to answer: ---- Can pulsed jets be used to achieve desired increases in the lift coefficient at lower mass flow rates relative to a steady jet? ----What is the optimum wave shape for the pulsed jet, ie, how should it vary with time? ---- What are the effects of the pulsed jet frequency on the lift coefficient? • C m (t ) C m ,0 + C m ,0 F ( f , t ) • Sinusoidal and Square wave form variations were considered. Sinusoidal forms were found ineffective. Square Wave Pulsed Jet, Frequency = 40 Hz Square Wave Pulsed Jet 0.09 Steady Jet DT = 0.025 sec 0.08 Momentum Coefficient,C m 0.07 0.06 0.05 0.04 0.03 0.02 0.01 0 0.44 0.45 0.46 0.47 Real Time 0.48 0.49 3 Steady Jet 2.5 Pulsed Jet , f = 40Hz Pulsed Jet, f = 120 Hz Cl 2 Pulsed Jet, f = 400 Hz 1.5 D C A 1 B 0.5 0 0 0.02 0.04 0.06 0.08 0.1 Time-Averaged Momentum Coefficient, Cm0 0.12 0.14 3 Steady Jet 2.5 Pulsed Jet , f = 40Hz Pulsed Jet, f = 120 Hz Cl 2 Pulsed Jet, f = 400 Hz 1.5 D C A 1 B 0.5 0 0 0.0002 0.0004 0.0006 0.0008 0.001 0.0012 Time Averaged Mass Flow Rate (slug/sec) 0.0014 0.0016 Average Lift Coefficient Vs. Frequency For Pulsed Jet 2 1.6 Pulsed Jet at 400 Hz requires only 73% of the steady jet mass flow rate while achieves 95% of the steady jet lift. Cl 1.2 0.8 0.4 Pulsed Jet, Ave. Cmu=0.04 Steady Jet, Cmu=0.04 0 0 40 80 120 160 200 240 280 320 360 400 Frequency (Hz) 0 1.414 Strouhal Number ( f * Chord / Vinf) 2.828 Effect of Frequency at Fixed Cm • High Frequencies were more effective. • This is explained as follows: • When the jet is turned off, the beneficial Coanda effect persists for several chord lengths of travel. • If a new cycle starts soon, the Coanda effect quickly reestablishes itself. 2.5 Time History of the Lift Coefficient Frequency = 40 Hz DT-cycle = 0.02501 sec Lift Coefficient, Cl 2 1.5 1 0.5 DT-up = 0.00137 sec DT-down = 0.00335 sec 0 0.455 0.46 0.465 0.47 0.475 Real Time (sec) 0.48 0.485 0.49 0.495 2.5 Time History of the Lift Coefficient Frequency = 200 Hz DT-cycle = 0.00501 sec Lift Coefficient, Cl 2 1.5 1 DT-down = 0.00248 sec DT-up = 0.00113 0.5 0 0.21 0.212 0.214 0.216 Real Time (sec) 0.218 0.22 Pulsed Jet Frequency = 120 Hz Pulsed Jet Frequency = 400 Hz Strouhal Number Effects • The non-dimensional frequency, Strouhal number is defined as : f * L ref Str U Where, Lref is the chord of airfoil, and U is the free-stream velocity. • Three Cases have been studied: • Case 1: Strouhal number was not fixed; U and Lref were fixed • Case 2: Strouhal number and Lref were fixed; U was not fixed • Case 3: Strouhal number and U were fixed; Lref was not fixed • Strouhal number = 1.41 for Case 2 and 3 Lift Coefficient vs. Frequency 2 Lref = 16 in. Lift Coefficient, Cl 1.8 U = 118.6 ft/sec U = 94.3 ft/sec 1.6 Lref = 8 in. Lref = 4 in. U = 47.15 ft/sec Case 1 Case 2 Case 3 1.4 1.2 50 100 150 200 250 Frequency 300 350 400 450 3D Streamwise Tangential Blowing Symmetry BC 15 C C 5C 5C Small blowing to suppress vortex shedding This region is modeled as shown in next figure 2-D BC The Wing-Flap Configuration with Tangential Blowing Lift Coefficient Distribution along Span 1.6 Noblowing on Main Wing 1.4 Constant Blowing on Main Wing Lift Coefficient, Cl 1.2 Gradual Blowing on Main Wing 1 0.8 0.6 0.4 0.2 0 0 5 10 15 Y 20 25 3D Spanwise Tangential Blowing over a Rounded Wing-tip Y X • A Rectangular Wing with NACA0012 Section • Aspect Ratio = 2.0 • Jet slot is located above the rounded wing tip edge. The Surface Grid for Rounded Wing-tip No-Blowing Case Less Blowing Case(Cm= 0.04) Vorticity Contours in the Wingtip Region (X/C = 0.81) More Blowing Case (Cm= 0.18) No-Blowing Case Less Blowing Case (Cm= 0.04) Vorticity Contours at the trailing edge (x/c = 1.0) More Blowing Case (Cm= 0.18) No-Blowing Case Less Blowing Case (Cm= 0.04) Velocity Vectors in the Wing Tip Region (x/c = 0.81) More Blowing Case (Cm= 0.18) Conclusions from the 2D Simulations - I • CCW concept is an extremely effective way of achieving high CLmax, without the drawbacks of conventional high-lift systems. • The steady jet calculations are in good agreement with the measurements. It is seen that blowing can successfully eliminate the vortex shedding, a potential noise source. • The stall angle of the CC airfoil is decreased quickly with the increase of the momentum coefficient. It is a leading edge stall, and can be significantly delayed by leading edge blowing Conclusions from the 2D Simulations - II • The momentum coefficient is increased uniquely with the jet total pressure, and the predicted lift coefficient is almost the same for both cases. • At fixed momentum coefficient, a thin jet cost much less mass flow rate than a thick jet to get almost the same efficiency. Thus, a thin jet is more aerodynamically beneficial, although the power requirement for a thin jet is high. • Compared to the conventional high-lift system, the CC airfoil can achieve a higher efficiency at the same lift coefficient, and it also could generate very high lift without stall. Conclusions from the 2D Simulations - III • The pulsed jet configuration can give larger increments in lift coefficient compared to the steady jet at the same mass flow rate. • The sinusoidal pulsed jet is not very effective compared to the square wave pulsed jet due to the higher mass flow rate required. • The pulsed jet performance improved at higher pulse frequencies. • The Strouhal number has a more dominant effect on the performance of the pulsed jet than just the frequency. Thus, for a larger configuration or at a smaller free-stream velocity, the same lift can be obtained with a lower frequency pulsed jet. Conclusions from the 3D Simulations - I • The flap-edge vortex is generated by the suddenly increase of the bound circulation and lift along the flap-edge interface. • Constant streamwise tangential blowing can modify the lift distribution along the span, so move the flap edge vortex toward the main wing. • Gradual streamwise tangential blowing on the main wing can efficiently reduce the lift discontinuity on the flap edge, thereby eliminating the flap edge vortex. Conclusions from the 3D Simulations - II • Spanwise tangential blowing on rounded wingtip can not cancel or eliminate the tip vortex. • It can push down the tip vortex, and make is move away from the wingtip, thus increase the vertical clearance between the wing and the tip vortex. • The approach has the potential of reducing the blade vortex interaction, and the BVI noise. Recommendations • Turbulence models can play a very important role in the CC study. A systematic study of improved turbulence model is recommended for the future research work. • Methods of improving the pulsed jet performance at low frequencies will be very useful. The method of changing the slot height dynamically while keeping a constant jet total pressure to generate a low frequency pulsed jet is recommended. • There are other potential applications for the Circulation Control technology for practical threedimensional configurations beyond what has been studied in this work. Q&A