2-1 Competitiveness, Strategy, and Productivity

Operations Management

William J. Stevenson

8 th edition

2-2 Competitiveness, Strategy, and Productivity

CHAPTER

2

Competitiveness, Strategy, and Productivity

Operations Management, Eighth Edition, by William J. Stevenson

Copyright © 2005 by The McGraw-Hill Companies, Inc. All rights reserved.

McGraw-Hill/Irwin

2-3 Competitiveness, Strategy, and Productivity

Competitiveness:

How effectively an organization meets the wants and needs of customers relative to others that offer similar goods or services

2-4 Competitiveness, Strategy, and Productivity

Businesses Compete Using Marketing

 Identifying consumer wants and needs

 Pricing

 Advertising and promotion

2-5 Competitiveness, Strategy, and Productivity

Businesses Compete Using Operations

 Product and service design

 Cost

 Location

 Quality

 Quick response

2-6 Competitiveness, Strategy, and Productivity

Businesses Compete Using Operations

 Flexibility

 Inventory management

 Supply chain management

 Service

2-7 Competitiveness, Strategy, and Productivity

Why Some Organizations Fail

 Too much emphasis on short-term financial performance

 Failing to take advantage of strengths and opportunities

 Failing to recognize competitive threats

 Neglecting operations strategy

2-8 Competitiveness, Strategy, and Productivity

Why Some Organizations Fail

 Too much emphasis in product and service design and not enough on improvement

 Neglecting investments in capital and human resources

 Failing to establish good internal communications

 Failing to consider customer wants and needs

2-9 Competitiveness, Strategy, and Productivity

Mission/Strategy/Tactics

Mission Strategy Tactics

How does mission, strategies and tactics relate to decision making and distinctive competencies?

2-10 Competitiveness, Strategy, and Productivity

Strategy

 Strategies

 Plans for achieving organizational goals

 Mission

 The reason for existence for an organization

 Mission Statement

 Answers the question “What business are we in?”

 Goals

 Provide detail and scope of mission

 Tactics

 The methods and actions taken to accomplish strategies

2-11 Competitiveness, Strategy, and Productivity

Planning and Decision Making

Figure 2.1

Mission

Goals

Organizational Strategies

Finance

Strategies

Functional Goals

Marketing

Strategies

Operations

Strategies

Tactics

Operating procedures

Tactics

Operating procedures

Tactics

Operating procedures

2-12 Competitiveness, Strategy, and Productivity

Strategy Example

Example 1

Rita is a high school student. She would like to have a career in business, have a good job, and earn enough income to live comfortably

Mission:

 Goal:

 Strategy:

 Tactics:

 Operations:

Live a good life

Successful career, good income

Obtain a college education

Select a college and a major

Register, buy books, take courses, study, graduate, get job

2-13 Competitiveness, Strategy, and Productivity

Examples of Strategies

 Low cost

 Scale-based strategies

 Specialization

 Flexible operations

 High quality

 Service

2-14 Competitiveness, Strategy, and Productivity

Strategy and Tactics

 Distinctive Competencies

The special attributes or abilities that give an organization a competitive edge.

 Price

 Quality

 Time

 Flexibility

 Service

 Location

2-15 Competitiveness, Strategy, and Productivity

Examples of Distinctive Competencies

Table 2.2

Price Low Cost U.S. first-class postage

Motel-6, Red Roof Inns

Quality

Time

Flexibility

Service

Location

High-performance design or high quality Consistent quality

Sony TV

Lexus, Cadillac

Pepsi, Kodak, Motorola

Rapid delivery

On-time delivery

Variety

Volume

Superior customer service

Convenience

Express Mail, Fedex,

One-hour photo, UPS

Burger King

Supermarkets

Disneyland

Nordstroms

Banks, ATMs

2-16 Competitiveness, Strategy, and Productivity

Operations Strategy

 Operations strategy – The approach, consistent with organization strategy, that is used to guide the operations function.

2-17 Competitiveness, Strategy, and Productivity

Strategy Formulation

 Distinctive competencies

 Environmental scanning

 SWOT

 Order qualifiers

 Order winners

2-18 Competitiveness, Strategy, and Productivity

Strategy Formulation

 Order qualifiers

 Characteristics that customers perceive as minimum standards of acceptability to be considered as a potential purchase

 Order winners

 Characteristics of an organization’s goods or services that cause it to be perceived as better than the competition

2-19 Competitiveness, Strategy, and Productivity

Key External Factors

 Economic conditions

 Political conditions

 Legal environment

 Technology

 Competition

 Markets

2-20 Competitiveness, Strategy, and Productivity

Key Internal Factors

 Human Resources

 Facilities and equipment

 Financial resources

 Customers

 Products and services

 Technology

 Suppliers

2-21 Competitiveness, Strategy, and Productivity

Quality and Time Strategies

 Quality-based strategies

 Focuses on maintaining or improving the quality of an organization’s products or services

 Quality at the source

 Time-based strategies

 Focuses on reduction of time needed to accomplish tasks

2-22 Competitiveness, Strategy, and Productivity

Time-based Strategies

JAN FEB MAR APR

Planning

Designing

Processing

MAY JUN

Changeover

Delivery

On time!

2-23 Competitiveness, Strategy, and Productivity

Productivity

 Productivity

 A measure of the effective use of resources, usually expressed as the ratio of output to input

 Productivity ratios are used for

 Planning workforce requirements

 Scheduling equipment

 Financial analysis

2-24 Competitiveness, Strategy, and Productivity

Productivity

 Partial measures

 output/(single input)

 Multi-factor measures

 output/(multiple inputs)

 Total measure

 output/(total inputs)

Productivity =

Outputs

Inputs

2-25 Competitiveness, Strategy, and Productivity

Productivity Growth

Productivity Growth =

Current Period Productivity – Previous Period Productivity

Previous Period Productivity

2-26 Competitiveness, Strategy, and Productivity

Measures of Productivity

Table 2.4

Partial Output Output Output Output measures Labor Machine Capital Energy

Multifactor measures

Output Output

Labor + Machine Labor + Capital + Energy

Total measure

Goods or Services Produced

All inputs used to produce them

2-27 Competitiveness, Strategy, and Productivity

Examples of Partial Productivity Measures

Table 2.5

Labor

Productivity

Machine

Productivity

Capital

Productivity

Energy

Productivity

Units of output per labor hour

Units of output per shift

Value-added per labor hour

Units of output per machine hour machine hour

Units of output per dollar input

Dollar value of output per dollar input

Units of output per kilowatt-hour

Dollar value of output per kilowatt-hour

2-28 Competitiveness, Strategy, and Productivity

Example 3

7040 Units Produced

Sold for $1.10/unit

Cost of labor of $1,000

Cost of materials: $520

Cost of overhead: $2000

What is the multifactor productivity?

Ans. 2.20

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Example 3 Solution

MFP = Output

Labor + Materials + Overhead

MFP = (7040 units)*($1.10)

$1000 + $520 + $2000

MFP = 2.20

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Factors Affecting Productivity

Capital Quality

Technology Management

2-31 Competitiveness, Strategy, and Productivity

Other Factors Affecting Productivity

 Standardization

 Quality

 Use of Internet

 Computer viruses

 Searching for lost or misplaced items

 Scrap rates

 New workers

2-32 Competitiveness, Strategy, and Productivity

Other Factors Affecting Productivity

 Safety

 Shortage of IT workers

 Layoffs

 Labor turnover

 Design of the workspace

 Incentive plans that reward productivity

2-33 Competitiveness, Strategy, and Productivity

Bottleneck Operation

Figure 2.3

Machine #1

10/hr

Machine #2

10/hr

Bottleneck

Operation

30/hr

Machine #3

10/hr

Machine #4

10/hr

2-34 Competitiveness, Strategy, and Productivity

Improving Productivity

 Develop productivity measures

 Determine critical (bottleneck) operations

 Develop methods for productivity improvements

 Establish reasonable goals

 Get management support

 Measure and publicize improvements

 Don’t confuse productivity with efficiency

2-35 Competitiveness, Strategy, and Productivity

Value Results

VO10

ABTco example