MM VITAOILS SDN BHD:
SHARING EXPERIENCE ON
CLEANER PRODUCTION
PROJECT IMPLEMENTATION
DEPARTMENT OF ENVIRONMENT –
UNIVERSITY OF MALAYA – MM VITAOILS
MM VITAOILS SDN BHD.
LOT 3, PERSIARAN PERUSAHAAN,
SECTION 23, 40300 SHAH ALAM,
SELANGOR
CP COLLABORATION CEREMONY –
DEMONSTRATION PROJECT
MM VITAOILS SDN
BHD IS BEING
SELECTED AS A
CLEANER
PRODUCTION
IMPLEMENTATION
DEMONSTRATION
PREMISE
FEB 22ND 2010
CP INTRODUCTION AND AWARENESS
PROGRAMS
MARCH 2010
CLEANER PRODUCTION
INTRODUCTION AND
AWARENESS PROGRAMME
WERE CONDUCTED AT MM
VITAOILS PREMISE TO ALL
STAFF
CP IMPLEMENTATION - ACTIVITIES
APRIL 2010
• AUDIT ACTIVITIES BY
THE CONSULTANT
• BRAINSTORMING
SESSION FOR CP
PROJECT OPTION
CP AUDIT / PROJECT FINDINGS
MAY 2010
TYPE
OPTION IMPLEMENTATION
TTL
%
1
ALREADY IMPLEMENTED BY MM VITAOILS
78 30.7
2
TO BE IMPLEMENTED BY MM VITAOILS IN < 3 MONTHS
23
9.1
3
TO BE IMPLEMENTED BY MMVITAOILS WITHIN 1 YEAR
7
2.8
4
TO BE IMPLEMENTED BY MMVITAOILS WITHIN 1 TO 3 YEARS
7
2.8
5
TO BE IMPLEMENTED BY MMVITOAILS IF FINANCE AVAILABLE
27 10.5
6
TO BE IMPLEMENTED BY/ WITH ASSISTANCE OF THE
CONSULTANT
65 25.6
7
TO BE CONSIDERED BY THE COMPANY
47 18.5
TOTAL OPTION
NOTE
: CATEGORY OF THE AUDIT WILL BE BASE BY 7 TYPES
254
100
CP AUDIT IMPLEMENTATION
JUNE 2010
USING SUFFICIENT
LIGHTING DURING
DAY TIME
TRANSPARENT
ROOFING IS USED
AT THE
PRODUCTION AREA
TANKS IS USED TO COLLECT
RAIN WATER FOR THE
FACTORY FLOOR CLEANING
CP PROJECT IMPLEMENTED
CP IMPROVEMENT # 1
TO INSTALL BYPASS PIPING AT THE
CHILLING PROCESS
BEFORE
NEED TO SWITCH ON FOR THE CHILLING
PROCESS DURING PRODUCTION
AFTER
THE NEW PIPING IS BY PASS THE CHILLING
PROCESS AND DID NOT NEED TO SWITCH
ON CHILLING PROCESS
CP PROJECT IMPLEMENTED
CP IMPROVEMENT NO # 2
TO CHANGE MANUAL TO AUTO
PROCESS BY INSTALLATION OF
PNUEMATIC CONTROL VALVE
EQUIPMENT
BEFORE:
TIME SPENT FOR WALKING IS 5
MINUTES TO THE WORK PLACE
AFTER
ELIMINATE TIME SPENT TO WALK
FROM THE OPERATION ROOM TO
THE WORK PLACE
CP PROJECT IMPLEMENTED
CP PROJECT 3
IMPROVE HOMOGENOUS CYCLE BY
INCREASE PIPING DIAMETER FROM 1.5 INCH TO 2.0 INCH
PER CYLE IS 20 MT
BEFORE : 1 HR PER CYCLE FOR 20 MT
AFTER : 45 MINUTES PER CYCLE
CP PROJECT IMPLEMENTED
CP PROJECT NO # 4
TO IMPROVE PROCESS CYCLE
FROM MANUAL HANDLING
TO SEMI AUTOMATIC
HANDLING
BEFORE
PROCESS CYCLE IS TO SEAL
CARTON BOX IS 30 SECONDS
AFTER
PROCESS CYCLE IS TO SEAL
CARTON IS 15 SECONDS
CP PROJECT IMPLEMENTED
CP PROJECT : PROJECT NO # 5
TO IMPROVE MOTOR AND
PUMPS EFFICIENCY
BEFORE
USING THE PUMPS AND MOTOR
WITH 80% EFFICIENCY
AFTER
USING THE PUMPS AND MOTOR
WITH 90 % EFFICIENCY
CP INITIAL NOISE MONITORING
INTIAL NOISE MONITORING PROGRESS WHICH IT IS TO FULLFILL
DEPARTMENT OF SAFETY AND HEALTH (DOSH) REQUIREMENT
UNDER FACTORY AND MACHINERY ACT ( NOISE EXPOSE)
REGULATION AT SEPT 2010
CP AUDIT RESULT
BEFORE
TYPE
OPTION IMPLEMENTATION
TTL
%
AFTER
TTL
%
1
ALREADY IMPLEMENTED BY MMVITAOILS
78 30.7
95 37.4
2
TO BE IMPLEMENTED BY MMVITAOILS IN < 3 MONTHS
23
9.1
10
3.9
3
TO BE IMPLEMENTED BY MMVITAOILSWITHIN 1 YEAR
7
2.8
4
1.6
4
TO BE IMPLEMENTED BY MMVITAOILS WITHIN 1 – 3 YEARS
7
2.8
6
2.5
5
TO BE IMPLEMENTED BY MMVITAOILS IF FINANCE AVAILABLE
27 10.5
27 10.5
6
TO BE IMPLEMENTED BY ASISSTANT BY / WITH CONSULTANT
65 25.6
65 25.6
7
TO BE CONSIDERED BY THE COMPANY
47 18.5
47 18.5
TOTAL OPTION
Note: List of option based on 7 types
254
100
254
100
CP PROMOTION AT MM VITAOILS
CP TRAINING DEPARTMENT OF ENVIRONMENT
CP TEAM OCT 2010
CP CONCLUSION
T H E I M P L E M E N TAT I O N O F T H E C P I S A " M I L E S T O N E " I N
M A K I N G M M V I TA O I L S P L A N T I S M O R E E N V I R O N M E N TA L LY
F R I E N D LY A N D A S A C O R P O R AT E S O C I A L R E S P O N S I B I L I T Y.
W E A R E S AT I S F I E D W I T H T H E C O M M I T M E N T A N D
C O O P E R AT I O N
SHOWN
BY
THE
D E PA R M E N T
OF
ENVIRONMENT AND UPUM IN THIS PROGRAM. MM
V I TA O I L S I S C O N V I N C E D T H AT T H E C O N C E P T O F C P I S
I D E A L F O R M M V I TA O I L S A N D F O R T H E I N D U S T R A I L
ACTIVITIES.
CP PRESENTATION
TERIMA KASIH
Q&A