FEDERAL AVIATION REGULATIONS SOURCE: ICAO INTERNATIONAL CIVIL AVIATION ORGANIZATION ICAO Chicago Convention, December 1944 Contracting States Established Standards for ALL to Follow for International Recognition MINIMUM STANDARDS of SAFETY ICAO STANDARDS ICAO ANNEX 6 – Operation of Aircraft ICAO ANNEX 8 – Airworthiness of Aircraft ICAO Documents 9642-Continuing Airworthiness Manual – Doc. 9389-A/W Organization Procedures REGULATIONS A country may develop its own regulations using the ICAO Annexes as a minimum standard, or adopt another country’s. – ICAO Annex 8 is the source for FAR 25, Transport Category Aircraft Certification Standard UNITED STATES Federal Aviation Act of 1958 – U.S. Aviation Law Federal Aviation Regulations – Applicable to: • • • • Airmen Aircraft Air Carriers Air Agencies CODE OF FEDERAL REGULATIONS CFR’s – Entire Federal Government Laws of the United States Arranged by Title – Each Title Covers a Specific Area of Laws • • • • • Title 3 - The President Title 7 – Agriculture Title 14 – Aeronautics and Space Title 15 – Commerce and Foreign Trade Title 21 – Food and Drugs CODE OF FEDERAL REGULATIONS TITLE 14 AERONAUTICS AND SPACE – CHAPTER I – Federal Aviation Regulations, Federal Aviation Administration, Department of Transportation – VOLUME 1 THROUGH 3 – PARTS 1 – 199 SUB CHAPTERS A- Definitions – Part 1 B-Procedural Rules – Parts 11-17 C- Aircraft – – – – – Parts 21-59 Certification Standards Registration Airworthiness Directives Maintenance Rules D- Airmen – Parts 60-67 – Certification and Medical Standards E- Airspace – Parts 71-77 F-Air Traffic – Parts 91-105 G- Air Operators – Parts 119-139 H- Schools & Agencies – Parts 140-147 U.S. AIRMEN Pilots – FAR Part 61 Flight Engineers – FAR Part 63 Mechanics - FAR Part 65 Flight Dispatchers – FAR Part 65 AIRCRAFT United States Registered – FAR Part 91 Foreign Registered Operated in the US – FAR Part 91 AIR CARRIERS United States Air Carriers – FAR Part 121, 135 Foreign Air Carriers Operating in the US – FAR Part 129 Foreign Air Carriers Using US Registered Aircraft – FAR Part 129.14 AIR AGENCIES Repair Stations - FAR Part 145 – Domestic – Foreign Training Facilities – FAR Part 141 – Mechanic – Pilot MAINTENANCE RULES FAR PART 43 – Basic Maintenance Rule For US Registered Aircraft FAR PART 91 – Basic Operating Rule For US Registered Aircraft, – AND – Foreign Registered Aircraft Operated in the US. FAR Part 129 – Foreign Operators Operating into the US or Operating US Registered Aircraft FAR PART 43 ALL Aircraft Having a U.S. Airworthiness Certificate; Foreign-Registered Civil Aircraft Used in Common Carriage in the United States – Part 121 and Part 135 §43.2 RECORDS OF OVERHAUL AND REBUILDING Definition of Overhaul disassembled, cleaned, inspected, repaired as necessary, and reassembled; and tested §43.2 RECORDS OF OVERHAUL AND REBUILDING Definition of Rebuilding – disassembled, cleaned, inspected, repaired as necessary, reassembled, and, using either new parts or used parts that either conform to new part tolerances and limits or to approved oversized or undersized dimensions 43.3 PERSONS AUTHORIZED TO PERFORM MAINTENANCE, PREVENTIVE MAINTENANCE, REBUILDING, AND ALTERATIONS Mechanic Certificate Air Carrier Certificate Repairman Private Pilot- Certificate Supervised by Mechanic or Repairman Repair Station Certificate Preventive Maintenance on Own Airplane Pilot-RotorcraftRemote area-Part 135 Manufacturer Part 43.5 Approval for return to service service after maintenance, preventive maintenance, rebuilding, or alteration. Required records entries must be made – Log Book – FAA Form 337 – Flight Manual Part 43.7 Persons authorized to approve aircraft, airframes, aircraft engines, propellers, appliances, or component parts for return to service after maintenance, preventive maintenance, rebuilding, or alteration. Mechanic Certificate or IA Repair Station Certificate Manufacturer Air Carrier Private Pilot- Own Airplane(preventive maintenance only) Part 43.9 Content, form, and disposition of maintenance , preventive maintenance, rebuilding, and alteration records Required Information: Description of work, date of completion, name of person performing work, Signature and certificate number if satisfactory Disposition of life-limited aircraft parts. Part 43.10 Records must be kept Parts must be permanently marked Control of Disposal Part 43.11 Content, form, and disposition of records for inspections conducted under parts 91 and 125 and §§135.411(a)(1) and 135.419 of this chapter. Must list type of inspection performed, and list discrepancies Maintenance Records: Falsification, Fraudulent Reproduction, or Alteration BASIS FOR SUSPENSION OR REVOCATION OF ANY AND ALL CERTIFICATES HELD Performance Rules Part 43.13 Manufacturer’s Instructions Acceptable to FAA Accepted Industry Practices Special Test Equipment At least equal to original or properly altered condition Additional performance rules for inspections Part 43.15 Content of Inspections IAW Inspection Program Annual & 100 Hour Inspections Airworthiness Limitations . Continuous Airworthiness Maintenance Program Maintenance Inspection Programs for Part 121, 123 or 135 Operators Maintenance, Preventive Maintenance, and Alterations by Certain Canadian Persons. Canadian Mechanic Canadian Repair Station May RTS US registered aircraft located in Canada Appendix A - Major Alterations, Major Repairs Preventive Maintenance – Definitions and Examples Appendix B Recording of Major Repairs and Major Alterations FAA Form 337 or Repair Station Work Order Appendix D Annual and 100- Scope and Detail Hour Inspections Annual – All aircraft 100 Hour – Flight Instruction /For Hire General Aviation Aircraft Appendix E Altimeter System Test and Inspection Ref FAR 91.411 Scope and detail of Test Appendix F ATC Transponder Tests and Inspections Ref FAR 91.413 Scope and Detail of Test FAR PART 91 GENERAL OPERATING AND FLIGHT RULES – Sub Part A General – Sub Part B Flight Rules • Visual Flight Rules • Instrument Rules – Sub Part C Equipment, Instrument and Certificate Requirements – Sub Part D Special Flight Operations FAR PART 91 Sub Part E Maintenance, Preventive Maintenance and Alterations Sub Part F Large & Turbine Powered Multi Engine Airplanes Sub Part G Additional Equipment & Operating Requirements Sub Part H Foreign Aircraft Operations and Foreign Operators FAR PART 91 Sub Part I Operating Noise Limits Sub Part J Waivers Sub Part E Maintenance, Preventive Maintenance & Alterations Applicable to: – US registered civil aircraft Maintenance Requirements ResponsibilityOwner/Operator Airworthiness Limitations Compliance Inspect and Repair Maintenance Record Entries Inoperative Equipment OPERATION AFTER MAINTENANCE, PREVENTIVE MAINTENANCE REBUILDING OR ALTERATIONS Approved for Return To Service Maintenance Record Entry Flight Tests REQUIRED INSPECTIONS Annual AAIP Issuance of Progressive Inspection Airworthiness Certificate 100 Hour- flight instruction/for hire Continuous Airworthiness Maintenance Program ALTIMETER/TRANSPONDER Altimeter tests ATC Transponder Tests Altitude Reporting 24 Months Tests 24 Months Procedures : FAR Part 43, Appendix E & F. MAINTENANCE RECORDS Records of Maintenance, Preventive Maintenance, Alterations Records of 100 Hour, Annual, Progressive and Other Inspections Records Must Include – Description of work/Reference to Data Used – Date of Completion – Signature.Certificate Number of Person Records Containing: – Total Time In Service – Current Status – Life Limited Parts – TSO – Time Since Last Inspection – Current Status Airworthiness Directives – Major Repair & Alteration Forms RECORDS RETENTION Kept Until Work Repeated or Superseded or One Year Transferred with Aircraft EXTRA FUEL TANK: Copy of FAA Form 337 KEPT IN AIRPLANE FAR PART 145 Repair Stations – Revised, effective 6 April, 2003 – Effective Date extended to October 3, 2003. Application (ALL) Repair Station Manual Quality Control Manual List of articles Organization Chart Description of Housing & Facilities Contracted Maintenance Functions Training Program Foreign Repair Stations Show the need for maintaining US registered aircraft or products Payment of Fees – $80.00 per inspector hour + – travel & subsistence DURATION DOMESTIC – Until surrendered, suspended or revoked FOREIGN – End of 12th month after issuance AMENDMENT or TRANSFER Change of certificate is required if the repair station changes location, requests to add or amend rating, sells or transfers assets. RATINGS CLASS – Representative Sampling of All Items in Class LIMITED – Items Listed on Operations Specifications or Capability List CLASS RATINGS – – – – – – Airframe Powerplant Propeller Radio Instrument Accessory LIMITED RATINGS – Particular Make & Model of: – Airframe – Powerplant – Propellers – Instruments – Radios – Accessories – Landing Gear Components – Floats – Nondestructive testing – Emergency Equipment – Rotor Blades – Fabric Work – Specialized Services Housing & Facilities Adequate for Ratings To properly perform maintenance Sufficient work space Environmentally sensitive or hazardous work Rack, hoists, cabinets, trays & stands Housing & Facilities Storage areas for parts Ventilation, lighting, temperature and humidity control Suitable permanent housing for largest aircraft CHANGE OF LOCATION OR FACILITIES FAA Notification is required FAA may make conditions or limitations while change is in progress Satellite Repair Stations Same Rating as parent station In same country as parent station May share personnel & equipment, EQUIPMENT, MATERIALS & DATA Adequate to perform maintenance under Part 43- (recommended by manufacturer) Test Equipment used to make airworthiness determination calibrated Documents & Data necessary – AD’s, Mfg’s Instructions, Maintenance Manuals, Overhaul Manuals, etc. PERSONNEL REQUIREMENTS Accountable Manager Qualified Personnel to Plan, Supervise, Perform and Approve for Return to Service Sufficient Number of Personnel Determine Abilities of Non Certificated Personnel SUPERVISORY PERSONNEL Sufficient number to direct and oversee work Certified by FAA (inside U.S.) Certification (outside U.S.) – 18 months experience • Or – Trained Read, Write & Understand English INSPECTION PERSONNEL Familiar With: Regulations, Inspection Methods, Techniques, Equipment & Tools Proficient in Using Inspection Aids and Visual Aids Read, Write & Understand English PERSONNEL FOR RETURN TO SERVICE Inside the U.S.- Certificated by FAA Outside the U.S.– Trained in Techniques, or 18 Months Practical Work Experience – Familiar With Regulations & Proficient With Methods, Practices, Tools & Equipment Read, Write & Understand English REPAIRMAN Recommended by Repair Station Requirements of FAR Part 65.101 PERSONNEL RECORDS Roster of Supervisory Summary of & Management Personnel Roster of Inspection Personnel Personnel Authorized Maintenance Release Employment – – – – Present Title Total Years Experience Past Employment Scope of Present Employment – Certificates Held TRAINING REQUIREMENTS Training Program APPROVED by FAA Due to FAA April 6, 2005 To assure each employee is capable and qualified. PRIVILEGES & LIMITATIONS Perform Maintenance Not Maintain if not Contract to other rated Not RTS unless IAW approved data Approve for RTS AIR CARRIER Must follow maintenance program REPAIR STATION MANUAL Organizational Chart – Management Positions – Area of Responsibility – Duties & Responsibilities Only the positions with the authority to act on behalf of the repair station need to be in the chart. NOMAD AVIATION Organizational Chart DIRECTOR ACCOUNTABLE MANAGER OPERATIONS MANAGER CHIEF INSPECTOR ENGINEERING MANUAL CONTENTS Procedures to Maintain & Revise Management Rosters Description of Operation, Facilities, Equipment & Materials Procedures for – Revising Capability List – Self Evaluation – Revising Training Program – Work at another location – Work for Air Carrier MANUAL CONTENTS Procedures for: – Maintaining & Revising Contractor Lists – Records Keeping System – Revising Manual – Control System of Manual QUALITY CONTROL MANUAL Prepare & Keep Current QC Manual Follow QC Manual A SYSTEM : To ensure to airworthiness of articles the repair station OR any of its contractors performs maintenance on QUALITY CONTROL MANUAL Procedures for: – Incoming Raw Materials – Preliminary Inspection – Hidden Damage Inspection QUALITY CONTROL MANUAL Procedures to: – Establish & Maintain Proficiency of Inspection Personnel – Establish & Maintain Current Technical Data – Qualifying & Surveilling Non Certificated Persons – Final Inspection & Return to Service – Calibrating Measuring & Test Equipment – Corrective Actions on Deficiencies – References to Manufacturer’s Inspection & Maintenance Standards QUALITY CONTROL MANUAL Procedures – Sample of Inspection & Maintenance Forms – Revise & Control Quality Manual – Notification to FAA of Revisions INSPECTION of MAINTENANCE Repair Station must Inspect each article Must Certify on Release to Service – Article is Airworthy CAPABILITY LIST Articles listed on Capability List or Operations Specifications Identify each Article by Make & Model Within Scope & Rating of Repair Station List Managed by Repair Station Self Evaluation Notify FAA of revisions. CONTRACT MAINTENANCE Other Certificate Holder – FAA Approves function – Maintain list of functions – Name of each Contractor Non Certificated – Quality System – Repair Station is Directly in Charge – Repair Station Tests/Inspects – May Not Contract Entire Type Certificated Product RECORD KEEPING Far Part 43 Compliance Format Acceptable to FAA Provide Copy of Completed Work Order to Customer Keep All Records Minimum Two Years Make Records Available to FAA / NTSB REQUIRED REPORTS Failure, Malfunction or Defect – Aircraft Registration Number – T/M/M Article – Date of Discovery – Nature of Defect – Apparent Cause May Report for Part 121, 135 or 125 Certificate Holder No Duplicate Reports FAA INSPECTIONS Must Allow FAA to Inspect at Any Time Contractors Must Allow FAA to Inspect at Any Time CERTIFICATION FAR’s FAR Part 21: Certification Procedures for Products and Parts FAR Part 23: Airworthiness Standards-Normal, Utility, Acrobatic & Commuter FAR Part 25: Transport Category FAR Part 27: Normal Category Rotorcraft FAR Part 29: Transport Category Rotorcraft FAR Part 31: Manned Free Balloons FAR Part 33: Aircraft Engines CERTIFICATION FAR’S Far Part 35: Propellers FAR Part 36: Noise Standards FAR Part 39: Airworthiness Directives FAR Part 45: Identification & Registration Marking FAR Part 47: Aircraft Registration FAR PART 129 Foreign Air Carriers and Foreign Operators of United States Registered Aircraft Operating in Common Carriage FOREIGN AIR CARRIERS Must have : Department of Transportation Authority – (business license) Operations Specifications from FAA – (safety authority) FOREIGN OPERATORS United States Registered Aircraft FAA Approved Maintenance Program FAA Approved Minimum Equipment List OTHER REQUIREMENTS Flight Crew- Certificates Must Match Aircraft Registration TCAS Air Traffic Rules Digital Flight Data Recorders Dispatch Control Airplane Security X-Ray Systems Flight Deck Security No Smoking Special Maintenance Program Requirements Aging Airplane Inspections And Records Reviews THE END