Experiment 8: Op Amp Design Project Accelerometer Sensor for Automotive Safety and Efficiency Partner: Keegan Tawa TA: Alex Cocking Group 2 Oct 30, 2013 INTRODUCTION Define the problem (given inputs and desired outputs): Our design application involves the measurements of an automobile’s acceleration using IC accelerometer. We will need to design and build the interface circuitry of the accelerometer that will preform the following functions: 1) Provide a linear display of the acceleration measurements. 2) Indicate when the automobile’s acceleration/deceleration exceeds 0.1 G in magnitude. 3) Signal when a significant deceleration (< -6 G) exists to warrant airbag deployment. Design specifications and constraints: Since we are not using an actual Analog Accelerometer, we are going to build a circuit to give us the desired single ended output voltage that has a voltage range of 0.5V to 4.5V. This signal is called AOP. We are going to use a differential amplifier with an input of ±10V Ramp Signal. For the Signal Conditioning Circuitry, we need to present two outputs: 1) An output presenting the range of values ±10 G, which corresponds to ±5V. 2) An output presenting the range of values ±0.2 G, which corresponds to 0-5 V. As an input, we are going to use the AOP we obtained from the previous step. For the Acceleration Indicator /Monitor, we are going to use LEDs as indicators for our circuitry. As defined in the problem, we will need a circuit that shows when the driver accelerates or decelerates too rapidly (Magnitude exceeds ±0.1 G), and indicator for air bag deployment or possibly some collision avoidance measure. The indicating signal would be a a deceleration of 6 Gs in the shape of a half sine wave for a period of 150 ms(6.67Hz). The supply voltages are going to be ±15 V for our design. Also, we need to make sure that our output current preferably DOESN’T exceed 1mA to not load down the op amp’s output. CIRCUIT DESIGN AND SUPPORTING ANALYSIS Schematics: Difference Amplifier Schematic: Voltage Polarity Monitor Schematic: Signal Conditioning Circuitry Schematic Circuit Analysis: Supporting analysis equations: For the difference amplifier circuit that outputs AOP, resistors ratios were given. By setting R=1kΩ we obtain the following: Rf Ri1 Ri2 Ri3 Nominal 1 KΩ 29 KΩ 6 KΩ 6 KΩ Actual 0.99 KΩ 28.7 KΩ 5.98 KΩ 5.97 KΩ For the Signal Conditioning Circuitry: 1) The one outputting Vo1: Vo = -Rf/R1*15 + [1+Rf/R1*(1+R1/R2)]*AOP…(1) Vo = -6.25 + 2.5*AOP… (2) By solving (1)&(2) we get the following: Rf/R1 = 6.25/15 = 5/12 …(3) 1+Rf/R1(1+R1/R2) = 2.5…(4) Setting Rf = 5 KΩ, R1 = 12 KΩ ====== R2 = 4.6 KΩ Nominal Actual Rf 5 KΩ 4.98 KΩ R1 12 KΩ 11.99 KΩ 2) The one outputting Vo2: Vo = -Rf/R1*15 + [1+Rf/R1*(1+R1/R2)]*AOP…(1) Vo = -2.5/4 + 1.25*AOP… (2) By solving (1)&(2) we get the following: Rf/R1 = 2.5/(4*15) = 5/120…(3) 1+Rf/R1(1+R1/R2) = 1.25…(4) Setting Rf = 5 KΩ, R1 = 120 KΩ ====== R2 = 24 KΩ R2 4.6 KΩ 4.56 KΩ Nominal Actual Rf 5 KΩ 4.99 KΩ R1 120 KΩ 119.6 KΩ R2 24 KΩ 23.5 KΩ For the Voltage Polarity Monitor’s comparators: 1) The one outputting Vo3: We need a positive voltage at the output when: 0<Vo2<1.25V, 3.75V<Vo2<5V V- = +3.75V. Vin = +15V V+ = +1.25V. Vin = +15V Using voltage division: R2/(R1+R2)*15 = 3.75 R4/(R3+R4)*15 = 1.25 Setting R2 = R4 = 5 KΩ ====== R1 = 15 KΩ. R3 = 55 KΩ 2) The one outputting Vo4: We need a positive voltage at the output when: Vo1< -3V V+ = -3V. Vin = -15V Using voltage division: R6/(R5+R6)*(-15)=(-3) Setting R6 = 5 KΩ ======= R5 = 20 KΩ Nominal Actual R1 15 KΩ 14.8 KΩ R2 5 KΩ 4.99 KΩ R3 55 KΩ 54.7 KΩ R4 5 KΩ 5 KΩ R5 20 KΩ 19.8 KΩ R6 5 KΩ 4.98 KΩ Discussion of design reasoning: To check voltage polarity of two sources, comparators work best in this situation. We can put our input in one terminal of the op amp, and fix the other terminal to some other value. When one exceeds the other, we will have the polarity of the higher voltage input’s terminal on our output. For signal conditioning, we can use a non-inverting amplifier to condition our outputs. Simply by inputting AOP to the positive terminal and a DC source to the negative terminal with couple resistors. Multism Multisim schematic of all circuitry: Simulated scope plots for VO1: Simulated scope plots for VO2: Simulated scope plots for VO3: Simulated scope plots for VO4: DATA Table comparing measured and specified design specifications: Max (V) (Specified) Min (V) (Specified) Max (V) (ACTUAL) Min (V) (ACTUAL) AOP 4.5 Vo1 5.0 Vo2 5.0 Vo3 VLED(~1.7) Vo4 VLED(~1.7) 0.5 -5.0 0.0 0.0 VEE(-15) 4.43 5.20 5.20 1.80 1.70 0.3 -5.10 -0.2 0.08 -12.9 Scope plot of VO2&VO3: Scope plot of VO1&VO4: DISCUSSION Percent error between measured values and theoretical values: AOP Vo1 Vo2 Vo3 %Err 1.56% 4% 4% 5.88% (MAX) %Err 40% 2% 2% UNDEF (MIN) Vo4 0% 14% Percent error between measured values and simulated values: Vo1 Vo2 Vo3 Vo4 %Err 3.86% 4% 0.58% 1.16% (MAX) %Err 2.2% 7% 88% 7.86% (MIN) Discussion of the significance of your results: All of our calculation and analysis was based on the ideal characteristics of the OP AMP. From the start, we would know that we would have some slight errors in our calculations. Also, our actual resistor values were a bit off what we actually wanted them to be. The input output linear relationship in the OP AMP depends on those resistor values. However, our results were almost as expected. When we compare our measurements with the simulation and the theoretical values, our simulation shows closer results to our measurements. It is the fact that simulations account for non-ideality. SUMMARY, CONCLUSIONS, AND ATTACHMENTS Summary and Conclusions (What you observed and learned): In order to make the interface circuitry for the accelerometer, we don’t need to have the actual device. Instead, we created a test signal that emulates the AOP signal out of the accelerometer. Op amps in reality are non-ideal devices. However, we can use the ideality characteristics in analyzing the circuitry and designing it. The results may be off a little, but it is easier to analyze this way.