2012 – 2013 PLTW IED End of Course Exam Section I Review Directions: This is a review for the end of course assessment. You will take two 40 minute tests online using only the PLTW Engineering Formula sheet. The test is designed for 50% of students to get 50% of the questions correct. You grade will be based on the class average = 85%. It is a 20 point assignment. Answer each of the following questions by finding the information in the PLTW Power Point slides. 1. Write a design statement. 2. Create some design constraints from your statement. 3. List the possible Deliverables in regards to #1 and 2 4. What are typical Engineering notebook contents and recommended practices? 5. Draw and dimension a tube then calculate the volume. 6. Draw the diameter and radius symbol used in dimensioning? 7. What is the difference between precision and accuracy? 8. What is information is collected during a functional analysis during reverse engineering 9. Calculate the arithmetic mean of the given data set? (3,9,11,8) 10. Sketch the appearance and define the use of object lines / hidden lines / section lines / construction lines 11. What is the purpose/process of creating a decision matrix, researching and develop ideas, creating CAD model, construct and test a prototype 12. Sketch a sectional view and auxiliary view. 13. Write a tolerance and list the range of acceptable sizes. 14. What are the four types of tolerances have on reading dimensions? 15. What is a Gantt chart? 16. Define visual design elements ïƒ rhythm, balance, proportion, etc. 17. What is the process called of analyzing the products aesthetics, function, and structure? 18. What is determined during a structural analysis? 19. What are some typical group norms - best guidelines, protocols, and rules of conduct for a team? 20. Draw a dimension both a rectangular prism and a cylinder. Calculate surface area of both. 21. What is the difference between a scaled model vs. mock up vs. prototype? 22. What information is listed on design brief contain? What is it’s purpose. 23. What does a technical report contain? 24. Sketch an isometric / two point perspective / oblique / orthographic. Label key elements of each drawing. Section II Review 25. Sketch a rectangle with a hole located inside the perimeter. Add the three dimensions needed and label them as size or location dimensions. 26. Given an example of what a team of engineers might be doing at each stage of the design process. 27. List five terms used to describe an objects physical properties. 1. Volume… 28. List value on caliper. 29. List 5 geometric constraints. 30. List the minimum views needed of the given perspective. 31. How is the front view of an object selected when laying out a multiview drawing? 32. Write a sketch a slot with one number dimensions and the other are all parametric equations 33. Record the formula for mass, then calculate density of an object with a mass of 200 grams and volume of 100 milliliters. 34. How many degrees of freedom does an rectangular prism have if it is mated to the horizontal work plane? How many dof does it have with no constraints? 35. Create a sketch with an example of tonal shading. 36. If an object has 40 inches squared of surface area and quart of paint covers 50 square inches. How many quarts are needed to paint 1,000 objects? 37. List the basic rules for a session of brainstorming with your peers? 38. Give an example of what information is collected during the structural, visual, and functional analysis of reverse engineering. 39. What a sample hole notation for a flat head machine screw and describe what the numbers mean. 40. Give an example of a project that each of the following engineers might perform: chemical, mechanical, electrical, civil. 41. What is the advantage of a section view vs. a standard orthographic view? 42. Give an example where a histogram might be used. 43. What is standard deviation? 44. Convert 100 gram/liter to lb/cubic foot. (453 grams = 1 pound and 1 liter = .035 cubic feet)