Bells Softech Bells Softech Bells Softech Company Overview Management Bells Controls Adarsh Jalan V.L. Shetty S. Ravishankar B.K. Prabhavathi S. Jayaram Industrial Automation Company 30 years old Bells Softech Bells House $ 75 M Industrial Automation, Process Control, Tea, Currency Ink, Food Services US INDIA UK / EUROPE Supervisory Board Sudhir Jalan Adarsh Jalan Saurabh Srivastava Vikram Shah Bells Softech Management Profile Adarsh Jalan, MD B.COM (Hons), ACWA, Exec.Dev Prg (Singapore,USA) 12 Years of exp in Setting up and Managing Companies V. L. Shetty, President B Sc, MBA 22 Years of exp in IT S.Ravishankar, VP, R&D MTech, IIT Madras 22 Years of exp in Networking & Industrial Automation B.K. Prabhavathi, Program Manager, Industrial Automation BE, Bangalore University 19 Years of exp in Industrial Automation Management Adarsh Jalan V.L. Shetty S. Ravishankar B.K. Prabhavathi S. Jayaram Bells Softech Organization Managing Director President VP/GM -Technology Human Resource PM Industrial Automation PM Quality Systems Marketing System Admin Finance & Administration US UK/Europe PM Embedded Systems PM Engineering Test Engineers Technical Staff Project Leaders Sr.Software Engineers Software Engineers Trainees INDIA Bells Softech Business Models Model Location Commercials Resource Allocation Project Management Onsite At Client location Standard Time & Material Method Bells Client. At Bells in India Phased billing based on deliverables. Bonus/Penalty for early/delayed delivery Bells Bells ODC in India Core Team + Variable based on need. Billing by units of work is possible too. Bells Bells and/or Client Bells places engineers at client location for short/long term Offshore Turnkey Bells takes full responsibility for a project. Offshore Development Center (ODC) Bells sets up a center for the client in India where engineers dedicated to the client will be assigned. Bells Softech Human Resources Year 1999-2000 2000-2001 2001-2002 Human Resource 25 Engineers 60 Engineers 85 Engineers Bells Softech Infrastructure Physical Infrastructure 10,000 sq. ft facility centrally located at Bangalore, IT Capital of India Redundant power support Registered STP Unit. People All our people are engineers some have masters degree Networking Infrastructure Bells-People Induction training Continuing training Advanced training Personality Development training LAN with structured cabling High speed link to internet Continuous training Engineers PGs Functional Experts Other Graduates Bells Softech Skill Matrix Skills No. of Engineers Skills No. of Engineers C / C++ 46 SCADA / HCI 10 VC++ 59 COM/DCOM 43 C# 20 ActiveX Controls 30 .NET (VB, VC) 30 Protocols Implementation 30 MICROCONTROLLER 10 40 JAVA, ASP, JSP, WML 12 OPC Server/Client/Redundancy Manager/Tool Kits HTML 39 I/O / Network Drivers 20 ASSMBLY 05 Configurators 30 UNIX (Solaris/ HP UX/ AIX) 20 Palm OS 04 WIN CE 38 LINUX/QNX 10 WIN 9x / NT / 2000 69 DCS/PLC Engg & Implementation 20 RTOS (PSOS/ VxWorks/ Hyper Kernel/ Proprietary ) 20 Database (SQL Server/ Oracle/ Gupta SQL/ Centura ) 20 Bells Softech Mission Providing solutions for collecting data from various sources, transporting using various media and delivering to appropriate devices as and when needed for monitoring, controlling and decision making. Information Control Bells Technologies Bells Technology Platforms Bells Softech Industrial Automation Internet Wireless Networks Telephone Network Development of Interfaces DCS Engineering System Design Control Database Graphics & Reports Complex Loops & Batch Control Configurator PLC Engineering System Design Control Database Graphics & Reports Ladder Logic E N G I N E E R I N G Device Drivers Protocols Standard Interfaces (OPC) OS/Platform We are a member of the OPC foundation SCADA/DCS/PLC Systems Embedded Systems Protocols Add Functions RTOS/Platform Controllers Embedded Systems Field Devices HCI Platform Migrations (Pervasive Devices) OS Migrations (CE, NT, PSOS) Display Components Containers Bells Softech Embedded Systems Application Drivers Protocols Real-Time OSes HARDWARE Bells Softech Internet Technologies & Applications DATA TRANSMIT / COMMANDS ALARM / ALERT MESSAGES / DATA INTERNET OPTIONAL OPC SERVER FIELD DATA MOBILE TECHNOLOGY WAP SERVER WAP CLIENT WAP INTERFACE – OPC CLIENT Bells Softech Bells & Engineering - 1 DCS & SCADA RELATED ACTIVITIES System Configuration Control Database Generation Dynamic & Passive Graphic Building / Graphics Configuration Control logic implementation Continuous control Batch/Sequence Control Closed loop and Complex loop Ladder logic Historian & Trends configuration Report Generation Special Applications like Writing custom applications for integrating two different systems like writing an OPC (Ole for Process Control) driver etc. Special report generation like management reports which may need programming (C/C++) Any other customized software development using the APIs provided by the DCS system like developing a Sequence of Events (SOE) tool, Administrator tool which may not be freely available with the standard DCS system. Bells Softech Bells & Engineering - 2 DCS & SCADA SYSTEMS Foxboro Yokogawa ABB Fisher-Rosemont Honeywell PLC RELATED ACTIVITIES System Configuration Control Database Generation Control logic implementation using Ladder logic or any other PLC programming language. Bells Softech Bells & Engineering - 3 PLC SYSTEMS Allen-Bradley (Rockwell) Siemens Modicon Mitsubishi GE Fanuc BELLS INDUSTRIAL EXPERIENCE Fertilizers and Chemicals Utilities (Power) Plants Petrochemicals Refineries. Synthetics & Textiles Steels Bells Softech Bells & OPC - 1 Development of OPC Server for Accusonic Flowmeter 7510 Interfaced to Fix 32 HMI of Intellution. Developed using Intellution’s Advanced Server Development Kit with suitable modifications for handling the multiple sequence command-response protocol of the flowmeter. Development of OPC Server for Accusonic Flowmeter 7500 Interfaced to Fix 32 HMI of Intellution. Developed using Intellution’s Advanced Server Development Kit with suitable modifications for handling the Data dump protocol of the flowmeter. OPC Enabling of the HCI (Human Computer Interface) system of a major Power Equipment manufacturer in India as both OPC Server (supporting redundancy of Servers) and OPC Client. Enhancement of OPC Server with browsing facility for an US based Building Automation company Development of OPC Server for Honeywell, India Bells Softech Bells & OPC - 2 OPC Servers OPC Server for Modbus protocol with both RS232/TCPIP and RTU/ASCII OPC Server with ODBC database access OPC Clients OPC Client with data display on WAP enabled Cell phone / Web / PC with SMS alerts OPC Server Redundancy OPC Redundancy Manager to handle redundancy of OPC Servers Bells Softech Bells & HCI - 1 Development of ActiveX controls for HCI in Industrial Automation – One of the focus areas of Bells We have a Sole Developer relationship with a leading Industrial Displays manufacturer in Europe. developed more than 40 controls for Visualisation Controls Meter, Symbol, Label, Bar, Selector, Trend, Profile etc. developed back end Controls for Data Acquisition, Alarm Management, Operator Action management etc. Some of the salient features of these controls are developed in VC++ using MFC/ATL for Windows CE, NT, 2000 and XP platforms support dual interfaces support full transparency i.e. see through a dynamically changing background compatible with .NET based client applications also Bells Softech Bells & HCI - 2 Bells Softech Bells & HCI - 3 Other projects in SCADA / DCS / HCI are listed below: Development of Configurator for an US based Display panel company for interfacing their displays to different PLCs Development of HCI for Turbine Control System Bells Softech Bells & Palm OS Display format conversion class This system takes input data from the PLC, which is connected through serial port. It converts these data to a string as per IEEE 754 format (only for Real and Scientific notation) or BINARY format or ASCII format and display the converted string in a palm device PDA Inventory Application. The requirement was for user to collect data from the field place using HH and transfer data to the remote database. The Main objective of this system is to sync (full duplex) a database between a handheld and a PC (SQL SERVER). We have designed and developing a MFC conduit (dll) using Palm OS CDK toolkit. Developing a front end in Palm OS to edit, view and delete records in handheld database. Logic Developer –PDA (LDPDA) This application is developed to handle PLC data in the Palm Handheld. LDPDA handles data from various Process Control applications like PROCESS 90, Logicmaster and CIMPLICITY. These applications get data from the PLC unit and write it in the SNF (Shared Name File). SNF format is an extension of the industry-standard Comma Separated Variable (CSV) format. Impact 'S-type' link This project is to achieve a data link between a PalmOS and Impact's link interface computer on CD Net 2. The Palm OS can send and receive messages to and from the Impact Moisture, Caliper, & Weight systems through a single link interface. For sending and receiving we are using the IPMACT system’s handshaking protocol. Bells Softech Bells & RTOS RTOS ENHANCEMENTS FOR AN US BASED RTOS COMPANY The RTOS has been designed to co-exist with various versions of Windows Oses. This provides the required RTOS capability to windows platforms. Bells had carried out various enhancements to this RTOS. 1. Porting of TCP/IP onto the customer’s RTOS 2. Porting of RTOS onto different service packs of NT/win 2000 3. Porting of RTOS onto Windows XP 4. Development of ODI driver on RTOS- The RTOS did not have support to DMA devices. Bells developed a driver with this support for Intelpro100 ethernet card on PCI bus. 5. Ported NE2000 driver from DOS to RTOS. Bells Softech Bells & Embedded Systems High Speed Protocol Conversion for flight testing Data from cockpit on four channels are combined on a predetermined format and are sent out as two-biphasic signal for recording, replaying and future analysis. Speed and Altitude Monitoring for unmanned aircraft Two non linear analog signals, one for Altitude and the other one for Speed are linearised and retransmitted as analog signals to the cockpit controller for recording, indication and control. The module, which uses this software, is used in an unmanned aircraft. Precision Measurement & Image Processing This is a PC based precision measuring software tool used in Standard precision tool rooms. This receives the displacement in x and y-axis in the form of pulses from the job table through the glass scales. This s/w performs lots of trigonometric operations on the inputs provided to measure the dimensions of the jobs accurately to the precision of 1.0 micron or 0.1 micron. The s/w has also graphics features and will also generate suitable files for AutoCAD or CNC. Distributed Data Acquisition system This PCbased front-end software acquires data through a PCI module. The handshaking and data transfer between the module and the CPU takes place through a dual port memory. The data is collected at regular interval through the interrupt and stored in database. The software also provides MMI, setup features for each channel, alarm setting, display and graphical representation of continuously varying parameters and report generation. Auto do outer ball groove classifier This is an integrated setup consisting of an Industrial PC, Stepper motor drive, stepper motor, six LVDT probes along with the driver modules, proximity switches and a control panel assembly. The application was developed using VB 6.0 with MS ACCESS as the back end. This application will run on win 9x or NT Platforms Error proofing based on vision technology This application is also for an automotive parts manufacturing company. This consists of digital cameras, frame Grabber modules and mechanical setup with necessary lighting arrangement. The software tools used are LAB WINDOWS and IMAQ VISION. Bells Softech Bells & Micro controllers Sl. No. Project Description Micro Processor / Micro Controller Used Language 1 High Speed Protocol Conversion for flight testing 8096 -INTEL Assembly 2 Speed & altitude monitoring module for unmanned aircraft 16C63 - MICROCHIP Assembly 3 Precision measuring & Image Processing 80C88 - INTEL Assembly, C 4 Distributed Data acquisition system 80C186 - INTEL Assembly, C 5 TCP/IP Interface for attendance recording system 80C31 - INTEL Assembly 6 Weighing & batching applications 80C552 - PHILLIPS Assembly, C 7 Temperature monitoring & Control 16 bit Processor – Modules from National Instruments Lab view, C 8 Portable weighing & Data collection terminal 16F876 – MICROCHIP Assembly 9 GSM/GPS based module for vehicle tracking AVR9515 - ATMEL Assembly Bells Softech Other Projects WAP INTERFACE FOR PROCESS CONTROL Using this the data can be obtained from any OPC Data Access Server and Made available to a WAP enabled Cell phone. Displayed on the OPC Client GUI Accessed over Internet Automatically send a SMS message to his mobile. Automatically dial the given phone number & play the configured Wave files CSI-UT Bi-directional communication between various control systems/data acquisition devices/PLCs to software framework of Unicentre TNG JEOCS Makes control system objects available over the information LAN This is based on Java & Jini Technology PAYLOAD CHECKOUT 3 Tier software for online and offline testing of satellite payload APPLICATION WIZARD TO UPGRADE PCs Upgrade wizard for migration from Win3.x/95 to 98/2000 BELLS BIZ Wizard for Web/WAP enabling of ODBC compliant database applications BROWSER FOR AN US BASED SOFTWARE COMPANY Enhancement of Microbrowser which can be ported on to any client platform for handheld / mobile devices, Specially tuned to optimally perform for dedicated web sites/pages and made compliant to COMPACT HTML Bells Softech Porting Jobs Configuration editor. The configuration editor (used to configure display panels through RS-232 port) was converted from 16bit version( developed using version 1.5 of VC++) to a 32-bit version. Though porting the code on to 32 bit was one of the options, based on client’s needs the s/w was rewritten. The 32-bit was be developed in VB(Visual Basic) and VC++. COM Interface End User Port(RS232C) PLC Control GUI (VB Exe) Communication Object .Ini File .ocf File (Import & Export) The diagram indicates the s/w architecture Bells Softech Porting Jobs 2 Payload checkout software The software works on Unix systems. The same was rewritten to function on NT systems. The package helps evaluate the performance of Remote Sensing Payloads of a satellite and the user has the flexibility of adding and configuring any new remote sensing payloads by properly defining the required parameters as databases. The main functions of software was : Data Processing, which includes auxiliary and video data collected by the special hardware for remote sensing payloads. Generation on the processed data. Presentation of processed data and results in a graphical manner. Batch processing of various utilities to reduce user interaction. Archiving and retrieving of payload data for future Bells Softech Onsite Consultancy Projects - 1 Sl. No Client Project Domain Duration No.of Engineers 1 GE / HARRIS, USA Energy Management System – TCP/IP interface for DNP protocol Unix / C 10 months 1 2 Equinox, USA Enhancements for Remote Access through mobile/handheld devices Win CE / VC++ 5 months 2 3 Brooks Automation, USA SCADA system for Semiconductor manufacturing industry Unix / C / C++ / Motif 9 months 1 4 PCSoft, USA OPC Historian NT / VC++ 8 months 2 5 PCSoft, USA OPC Server for Siemens controller NT / VC++ 6 months 1 6 Honeywell, India OPC Server for Building Automation system NT / VC++ 8 months 1 7 Compaq, USA Application migration & support – VAX to Alpha OpenVMS / C 18 months 1 8 Compaq, USA Telecom Fraud Management System NT / VC++ 15 months 1 Bells Softech Onsite Consultancy Projects - 2 Sl. No Client Project Domain Duration No.of Engineer s 9 BEA Qualifying Transaction Processing Server on different versions of Oracle on Unix platforms Unix / Oracle 18 months 1 10 Philips, USA Universal Landing Analysis system for analysis of Picture Tubes test data. Sun Solaris / C / C++ / Workshop Visual 10 months 1 11 Philips, USA Lens design software Sun Solaris / C / C++ / Workshop Visual 8 months 1 12 TMAR, USA Integrated management system Gupta/ Centura 10 months 1 13 Novell, India Enhancements and maintenance of GroupWise product NT / C / C++ 18 months 4 14 Honeywell, India Testing of Avionics systems DEOS / VB Script 6 months 8 Bells Softech Product Support Services Study of the Product, functionalities, development environment, Product Road Map, Release deadlines, Support setup and load Definition of support metrics and goals ( turn around time for problem resolution, 24x7 support etc. ) Ramp up the team with required skill levels Training on the Product support and processes (Organization, interaction with other divisions) Transition and setup of H/W, S/W and infrastructure Parallel operation for 2/3 months Complete transfer of support to Off-shore center Periodic Reviews Bells Softech Partnership Out Sourcing partners (for outsourcing development work) - Matching skills and domain expertise. - Customizing products, special interfaces, protocols - Experience in handling off-shore development jobs for US companies On-site consultancy work. - Development assignments. - System integration jobs - Field implementation and testing/support - Durations of 1 month + Product Offerings. - OPC Client, - OPC server redundancy manager - HMI components Bells Softech Quality Systems We are an ISO 9001 Company QUALITY POLICY We shall strive for total customer satisfaction by supplying defect free software products and services on time every time Quality Goals: Number of defects (post-development in first one year of release) Mission-critical Real-time systems Commercial Systems Rejected solution on maintenance Deliverable Timeliness : 1 in 100KLOC : 1 in 10KLOC : Not greater than 2% : Number of delayed Projects Should not be more than 5% of total number of projects and none of the projects should be delayed by more than 10% of the schedule Training time (on yearly basis) : 5% of working time Bells Softech Tools • Microsoft Project (for Project Management) • Rational Suite Development Studio and Rational test real time • Visual Modeller (for designing UML diagrams) • Bounds Checker (for checking the memory leaks) • Windows Kernel Debugger (for debugging kernel mode device drivers) • WinGUI (for kernel debugger for remote systems) • Hardware compatibility test (for verifying the H/W compatibility) • Visual SourceSafe (for Version maintenance) • InstallShield (for Installation programs) • WinZip (for S/W compression) • Norman Virus Control (for virus checking and removal) Bells Softech Bells - People Bells-People defines people-oriented policies and practices that we have adopted to attract, nurture, retain and develop our people. • Attract •Sound promoters •30-year legacy in Indian industry •Grown over 60% average since inception • Selection & Recruitment •Written tests-Technical/Aptitude •2-4 personal interviews, depending on seniority •All are Engineering graduates/MCAs • Organizational and Work culture •24/7 flexible work environment •Technical & cultural clubs etc • Compensation management • In the 80th percentile • Flexible/Tax friendly compensation structure • Medical covers for family • Incentives systems for senior people • ESOP scheme for all Bells Softech Bells - People • Induction and Training •Training to keep abreast of changing technology and competencies • Recognition and reward •Spot awards •Incentives •Mid-year pay raises for outstanding contribution • Career growth •Promotions •Foreign Assignments / Postings •Small team leadership • Retention •Average attrition rate is less than 5%, in line with the best in the industry Bells Softech IP Protection The Customer will have the complete ownership and all the applicable rights to all the source code, manuals and all other deliverables of a project. Following is the summary of processes followed for the protection of IPR All engineers working on the project would have signed a general nondisclosure agreement with Bells All engineers working on the project will also sign a special nondisclosure agreement with the Customer, if required Bells Softech will sign a nondisclosure and IPR protection agreement as part of our contract All engineers working on the project (except the quality engineer) will not be assigned any other work during the project All documents and software pertaining to the project will be controlled and access will be restricted, defined and monitored All documents received from the Customer will be either destroyed or returned at the end of the project The quality engineer will oversee and audit the correct implementation of these processes Bells Softech Core Values Obsessive Closeness to our Customers Bells-Model Protection of IPR Bells-Way Quality in all we do (We are ISO 9001 certified) Dignity of Individual Ethics in all we do Constant Innovation Bells-People Bells Softech Summary The Company Infrastructure People Processes Quality Systems Metrics Background Promoter Strength Track record Management Technical Strength Technology Savvy Services B E L L S S O F T E C H Onsite Offshore Turnkey ODC Benefits Costs Savings Manpower availability Quality Technical Expertise