3rd Annual Progress Energy Symposium UCF Solar Farm: Photovoltaic Array – Mounting System Project Engineers: Daniel Gould Connie Griesemer Ryan Lewis Jonathan Torres Ryan Tribbey College of Engineering and Computer Sciences Department of Mechanical, Materials and Aerospace Engineering Purpose: UCF’s Climate Action Plan • In 2008 UCF spent $12.5 Million in Electrical Consumption – Approximately 4-9% increase annually • February 2007 President Hitt took a stand for sustainability and to become a climate neutral campus by 2050 Energy Conservation Energy Fuel Efficiency Switching Renewable Energy Carbon Mitigation UCF Solar Farm – Project Site Area of Site – 3 Acres ; equivalent to 0.6 MW 11 Vertical Panels over Twin Cylindrical Horizontal Rails, 4 Support Posts per Rail (8 total) Total Weight – 917 lbs Overall Size – 38’ 6” x 4’ 9” Distance between arrays – 5’ Total Number of Panels – 3934 Total Number of Arrays - 357 Side Profile – Attachment System Bushing 3.5 ft Bracket 1 ft Set at Optimal Angle of 29o Wind Load Analysis (Wind Flowing Front to Back) Vertical Lift = -4778 lbf Wind Load Analysis (Wind Flowing Back to Front) Vertical Lift = +4132.5 lbf The Final Module 3rd Annual Progress Energy Symposium UCF Solar Farm: Photovoltaic Array – Mounting System Special Thanks To: • Sponsor – UCF Sustainability & Energy Management, David Norvell, PE CEM • Faculty Advisor: Nina Orlovskaya, Ph.D. • Technical Advisors : – Patrick Robinson, Florida Solar Energy Center – James Nelson, Kennedy Space Center • College of Engineering and Computer Sciences, Department of Mechanical, Materials and Aerospace Engineering 3rd Annual Progress Energy Symposium UCF Solar Farm: Photovoltaic Array – Monitoring System Project Engineers: Michael Gannon Michael Peffers Muhammed Ali Khan Ahmad Buleybel College of Engineering and Computer Sciences Department of Electrical Engineering and Computer Science Solar Farm - Project Overview • Design a panel by panel monitoring system – Monitoring system must be self sustaining – Wirelessly transmit data – Data will be collected every 5 minutes for duration of the day • Publish real time information online – Data must be graphed for easy interpretation – Publically accessible Solar Farm - Solar Panels • 11 Solar panels used – Sharp Nu-U240f1 – – – – 240 Watts 37.4 Volts 8.65 Amps Weight: 44.1lbs/ 20.0 kg 39 inches 64.5 inches • These panels will be connected in a series circuit with one another • Locally distributed Solar Farm - Design Goals & Objectives • Monitor each panel for: – Voltage – Temp – Current • Display data online in real time • Transmit data from field to web server wirelessly Solar Farm - Primary Circuit Board • This board will handle power to the whole system for all components • Change channels on the Multiplexers that were implemented • Handle all wireless communication System Power RJ45 Cable Optical Sensor 16:1 Multiplexer Power to whole system PIC18F87J11 Solar Farm - Secondary Circuit Board • Board will consist of three separate sensors • Voltage, Current, and Temperature • All sensors are hardware designed to an accuracy at least ± 1.5% Solar Panel Voltage Sensor Current Sensor 4:1 Multiplexer Temp Sensor Solar Farm - Multiplexer • A multiplexer or MUX is a device that combines several electrical signals into a single signal. There are different types of multiplexers for analog and digital circuits. • Programming the MUX gives desired values. Figure: Pin Out for 4:1 Mux Actual Secondary PCB LM351 Op-Amp Voltage Regulator Temperature Sensor Solar Farm - Wireless Technology • XBee PRO 802.15.4 – Range - Indoor Range 300 ft. - Outdoor Range 1 mile – No monthly fee • • • • Low complexity. Perfect for low-data transfer. Very low power requirement. Two modules, transmitter and receiver. Solar Farm – Wireless Transmission Solar Farm – Real Time Monitoring www.ucfprojecthelios.co.cc Special Thanks To: • Sponsor – UCF Sustainability & Energy Management, Dave Norvell, PE CEM • Technical Advisor – Dr. Samuel Richie Mechanical Engineers: Industrial Engineers: Daniel Gould Connie Griesemer Ryan Lewis Jonathan Torres Ryan Tribbey Amanda Longman Joshua MacNaughton Andrew Wolodkiewicz UCF Photovoltaic Solar Farm Project Amanda Longman Joshua MacNaughton Andrew Wolodkiewicz Presentation Outline Why Photovoltaic? Goal of the Project Prototype Design Forecast Analysis Conclusions Future Considerations Why Photovoltaics at UCF? General Reasons UCF-Specific Reasons • Energy from the sun is renewable • On-site energy production • Clean, environmentally friendly, and silent • President John Hitt engaged UCF in the President’s Climate Commitment • Capacity is available on • Power guaranteed for 25 yrs campus 13 Florida Colleges and Universities1 • Eckerd College • Florida Atlantic University • Florida Gulf Coast University • Florida International University • Hillsborough Community College • New College of Florida 1Obtained • Stetson University • University of Central Florida • University of Florida • University of Miami • University of North Florida • University of South Florida • Valencia Community College from http://www.presidentsclimatecommitment.org/ April 4, 2011 Solar Farm Project Goals • Conduct a feasibility study of constructing a 3-MW solar farm on the UCF main campus • 3 MW will supply approximately 15% of the peak energy demand on the main campus (Norvell, 2010) • Project involves constructing design prototype – Multidiscipline senior design team (MEs, EEs, and IEs) Prototype Design • Sharp NU-U240F1 (240 W) Solar Panel – Selection driven by low shipping costs from local distributor • Fixed mounting system – Minimal maintenance • Supports 11 solar panels • Individual panel monitoring – Allows for immediate control of system malfunctions Forecast Analysis Prototype Benefits2 Each year, the prototype (0.003 MW) can: • Take 0.548 vehicles off the road • Eliminate CO2 emissions from 0.339 homes • Eliminate CO2 emissions from 117 propane cylinders used for home barbeques • Save UCF $283.30/year 2 Obtained from http://www.epa.gov/cleanenergy/energy-resources/calculator.html#results, April 4, 2011 Forecast Analysis Transitioning from 0.003-MW Design to 3-MW Design • Panel requirements: 11 panels to 12,507 panels – This requires 1,137 arrays – Space is necessary between rows • Land requirements: 240 sq ft to 653,400 sq ft – 0.006 acres to 15 acres – More than 11 football fields Forecast Analysis 3-MW Design Benefits3 Each year, the 3 MW Solar Farm Can Eliminate: • Greenhouse gas emissions from approximately 623 vehicles • CO2 emissions from the electricity use of 386 homes • CO2 emissions from 132,487 propane cylinders used for home barbeques • $322,110/year from UCF energy bill 3 Obtained from http://www.epa.gov/cleanenergy/energy-resources/calculator.html#results, April 4, 2011 Future Considerations • Florida weather conditions • Variation in daily output Variation in AC Power Output (MW) 3 2.5 2 Average Day MW 1.5 SunnyDay Day Great Cloudy Bad DayDay 1 0.5 0 7:21 AM 10:22 AM 1:22 PM Time 4:22 PM 7:22 PM Future Considerations • Advancements in solar technology – Increased efficiency – Decreased costs 3.5 kW 3.5 kW 3.5 kW Corner of University Dr. & Econlockhatchee Trl. Photovoltaic Solar Farm Project Outcomes • Additional resources needed for large-scale expansion • This study supports the University’s commitment of becoming climate-neutral • Success of this project is greatly influenced by the multidisciplinary nature of the design team Team Accomplishments • Mechanical Engineers designed the mounting system • Electrical Engineers designed the monitoring and communication system • Industrial Engineers computed the design forecasts for a 3-MW solar farm Acknowledgments University of Central Florida Corporate Thanks Client: Mr. David Norvell • Progress Energy Asst: Gina Spahi Faculty Advisors • • • Dr. Christopher D. Geiger (IEMS) Dr. William J. Thompson (IEMS) Dr. Samuel Richie (EECS) Electrical Engineering Design Team Mechanical Engineering Senior Design Team • Kennedy Space Center Florida Solar Energy Center Superior Solar