Constant-Speed Propeller by Derek W Beck

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Constant-Speed Propeller

Systems

by Derek W Beck

June 2008

Constant Speed Propeller

Adjusting propeller pitch allows for better efficiency

(more engine power converted into thrust) in a variety of flight attitudes

(climb, cruise, etc)

On the C172RG, the range is 12.0º to 26.5º

Greater pitch demands greater torque from the engine, thus for a given power setting, the result is lower RPM’s

Source: FAA-H-8083-3A Airplane Flying Handbook p. 11-4

Propeller Control

Pitch is controlled by the

(blue) pitch control lever

Increasing Pitch

Oil is supplied through the propeller piston to a piston head, which is pushed down due to the oil pressure, pushing it against a spring and holding it into a high-pitch position

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Maintaining Pitch

The pressure is maintained in the system to hold the pitch on the propeller

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Decreasing Pitch

Oil is allowed to drain from the system, allowing the spring to “win” against the oil, forcing the pitch to high pitch

Spring

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

The Governor

Source: http://flash.aopa.org/asf/engine_prop/swf/flash.cfm?

The Governor – Controlling Pitch

Governor controls the oil pressure to the propeller

(thus, controlling pitch)

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Control of the Governor

The propeller control lever tightens a threaded shaft that in turn tightens the speeder spring, which increases resistance against spinning flyweights, which are mechanically connected directly to the engine…

To Prop Lever

Prop Lever Forward

Speeder

Spring

Flyweights

Prop Lever Back

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Governor Underspeed

When engine RPM is slower than the propeller control setting, the speeder spring holds the pilot valve down and oil flows from the propeller…

To Prop Lever

Speeder Spring

Spinning

Flyweights

This is called

“underspeed”

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Governor On Speed

As engine RPM increases, the tops of the weights are thrown outward by centrifugal force; the lower legs then pivot up, raising the pilot valve against the force of the speeder spring so no oil can flow to or from the propeller…

To Prop Lever

Speeder Spring

Spinning

Flyweights

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Governor Overspeed

The faster the flyweights spin, the further out they are thrown, causing the pilot valve to be raised (against the spring) and allowing more oil to flow to the propeller…

To Prop Lever

Speeder Spring

Spinning

Flyweights

This is called

“overspeed”

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Putting It All Together

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

On Speed

On Speed condition results when the RPM is constant. Movement of the cockpit controls have set the speeder springs at the desired

RPM. The flyweights have positioned the pilot valves to direct oil to or from the propellers. This, in turn, has positioned the propeller blades at a pitch that absorbs the engine power or RPM selected.

When the moment of RPM balance occurs, the force of the flyweights equals the speeder spring load.

This positions the pilot valves in the constant RPM position with no oil flowing to or from the propellers.

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Overspeed

At constant speed, an Overspeed condition results and airspeed increases when the airplane begins a descent or engine power is increased. Since the pitch of the propeller blades is too low to absorb engine power, the engine

RPM begins to increase. At the instant this happens, however, the flyweights move out and raise the pilot valves, causing oil to flow to the propeller, increasing the pitch of the blades in both cases. Engine speed then slows to the original

RPM setting.

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Underspeed

If the airplane begins to climb or engine power is decreased, an

Underspeed condition results.

Airspeed is reduced and, since the pitch of the propeller blades is too high, the engines begin to slow down. At the instant this happens, the flyweights will droop, causing the pilot valves to move down.

Simultaneously, oil flows from the propeller, reducing the pitch of the blades. This automatically increases the speed of the engines to maintain the original RPM setting.

Source: http://www.mccauley.textron.com/prop/prop-tech/pg00intro.html

Other Notes

The governor boosts the oil pressure sent to the propeller by 3 to 6 times (e.g. to 300 PSI)

The governor range sets the limit on maintaining a constant speed propeller

Beyond these limits, throttle has a direct control on the

RPM’s

Within these limits, the propeller pitch adjusts for any given throttle setting to maintain the RPM’s

In general, maintain propeller setting (RPM) higher than throttle setting (manifold pressure)

Technical (Backup)

Propeller Efficiency

Efficiency (nu)

(1.0 = 100%) is a function of the advanced ratio

(J), which is dependent on velocity (V), propeller speed

(n), and propeller diameter (D)

Thus, nu = f(V/nD)

Source: http://web.mit.edu/16.unified/www/SPRING/propulsion/UnifiedPropulsion7/UnifiedPropulsion7.htm

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