Crider’s Institute of Welding Technology School Catalog 300 NW Jefferson Grain Valley, MO 64029 Phone # 816-885-2571 Cridersinstitute.com 1 ADMISSION Prospective students may call or come to the school at any time to take a tour of the facility and speak to the administrator and faculty. If the prospective student is unable to visit the school a catalog and registration form will be sent to them in the mail. The student must complete a registration form and submit it with a $100.00 tuition deposit which will be applied to tuition. After receiving the registration form, a school official will contact the student with a start date. A completed and signed admission form and all fees and tuition will be required on or before start date. REQUIREMENTS FOR ADDMISSION Applicants must be at least 17 years of age, have a high school diploma, or high school equivalency, and good eyesight, using corrective lenses if necessary. Previous welding training or experience is not required. A 17 year old applicant must have a parent, guardian, or guarantor co-sign the admission form. Applicants with handicaps must be approved by head instructor. The school will do everything possible to accommodate the handicapped student. Students are trained and recommended to employers without regard to race, creed, gender, religion or national origin. REQUIREMENTS FOR GRADUATION To graduate a student must have a passing grade and meet attendance requirements. On completion of course the student will receive a certificate of completion and have the opportunity to take the American Welding Society certification test. The certification test is included in the program and administered at the school. 2 FACULTY STAN CRIDER---Head instructor and Owner Mr. Crider has more than 45 years of experience in various aspects of the welding industry. He brings this wide ranging experience to the classroom where it is invaluable in training his students. He has been teaching in private school and public colleges for more than 25 years. His welding career experience includes inspection, welder testing and as a technician and welder in the aircraft and power production industry. EDUCATION Tulsa Junior College, Tulsa OK (1978) Oklahoma State University, Stillwater OK (1987) Pittsburg State University, Pittsburg KS (1990) Technical Training Theory Applications and Radiation Safety AWS-Managing Welding, Training & Development AWS-Gas Metal and Flux Cored Arc Welding AWS-Welding Problems-Their solutions and related product Liability AWS- Production Improvement ANST-Radiography, Film Interpretation PROFESSIONAL EXPERIENCE Welding technician for aircraft and power plants Wrote procedures for National Corporation Journeyman Pipefitter/pipe welder-certified to AWS, ASME, and API Instructor for welding, Metallurgy, Layout, NDE, Pipefitting Blueprint Reading Welding Inspector, Nationally Certified Welder in aircraft industry Welder for Food Processing Equipment High Vacuum Welder (Mass Spectrometer) Boilermaker- Coal Fire Boiler Welder Refinery Developed Welding Program and wrote curriculum for College and Private Industry 3 Certifications AWS Certified Welding Inspector AWS Certified Welding Educator Certified in 4 major welding processes Shielded Metal Arc (stick) Gas Tungsten Arc (Tig) Gas Metal Arc (Mig) Flux Cored Arc (Fluxcore) Certified to AWS D1.1 Structural Code Certified to ASME Section IX Boiler & Pressure Vessel Code Certified on 6061-T6 Aluminum for Military Certified Oklahoma State Steam Certified Aircraft on Inconels, Hastalloys. Titanium etc. Certified Tooling Welder McDonnell Douglas Corporation for the F- 14 fighter Certified Welding Operator Alaska Pipeline Certified on 52 individual weldments for the Black & Veach Corporation. Mo Association Natural Gas Organization MANGO Certified Professional Awards McDonnell Douglas_ outstanding Performance on the ALYESKA HEATLPIPE PROGRAM 1994 AWS District 16 Educator Award 1994 AWS Kansas City Section Education Award Student to instructor ratio will be no more than 12 to one. 4 DRESS CODE Students are required to dress appropriately for the welding profession. No “tennis” or open toed shoes are allowed. Long pants, preferably jeans and long sleeve heavy cotton shirts, and boots are required. Absolutely no polyester clothing. Safety glasses shall be worn in lab at all times Failure to adhere to the dress code will result in the student being dismissed from class until the dress code is met. The student will not be allowed to make up work missed as a result of noncompliance to the dress code. GRADING Grades will be calculated based on written tests, and hands on test. Grades will be calculated on the following percentages: 80% hands on performance 20% written tests Grading scale: 90-100 % A 80-89 % B 70-79 % C 60-69% D 59 % and below F While a D is a passing grade it will make it difficult for the student to pass the AWS certification test and would almost certainly affect a student’s employment potential. A student with a grade of less than 70% will be placed on a 30 day probation. If student’s performance has not improved after 30 days, student will receive counseling and informed of limited employment potential. This information shall be maintained in a student’s permanent record. 5 EMPLOYMENT ASSISTANCE Classroom work includes training on job search, resume writing, and interviewing. The school maintains a relationship with local employers will assist students in finding employment throughout their welding career ATTENDANCE POLICY Attendance is required in both classroom and lab work. No exception shall be made. Program requirements cannot be met other than class attendance. When speaking to prospective employers school officials are always asked for an attendance record. There is no substitute for class attendance. Students must maintain 80% attendance. Failure to do so will result in the student being placed on probation. The student will be given 30 days to bring attendance up to 80%. Failure to do so will result in dismissal from the program. No refunds will be given for dismissal due to attendance. Four tardies will count as one absence. LEAVE OF ABSENCE The student may request one leave of absence of no more than 180 days in his/her career at CIWT. The student must make arrangements for LOA with the administrator and head instructor. If the student fails to return at the arranged date, the student shall be dismissed and will not receive a refund of any tuition or fees. Reasons for LOA include but are not limited to, medical, family care, and military obligations. . 6 FACILITY The facility consists of 6,000sq ft. which includes welding lab, classroom, offices, and break room. The welding lab consists of 12 booths each with a welding machine stool and positioner. Each student will have their own booth. Booths will be fully lighted with smoke extraction system. Equipment: 12 AC/DC Arc Welders SMAW/GTAW Combination including High Frequency 12 GMAW/FCAW machines 8 Cutting torches 2 Pipe beveling machines 6 Grinding stations 1 Plasma cutting torch Iron worker Band saw Power point Television DVD player STUDENT CONDUCT POLICY All students shall respect the rights of others including fellow students, faculty and staff. No manner of harassment shall be tolerated. All students shall comply with the laws of national, state, and local government. Possession, manufacture, solicitation, sale, dispensation, or distribution of drugs or alcohol is prohibited on school property or at school activities. The only being medication prescribed by a licensed physician. Violation of this policy shall be grounds for dismissal. 7 CLASS SCHEUDULE Classes are Monday through Friday. First shift: 7:00am-12:00pm Second shift: 12:00pm-5:00pm Third shift: 5:00-10:00 CURRICULUM Course # Course Title OFAC-101 Oxy-fuel and Arc Cutting SMAW-101 Shielded metal Arc Welding (SMAW) Basic SMAW-201 Shielded metal Arc Welding (SMAW) Advanced GTAW-102 Gas Tungsten Arc Welding (GTAW) Basic PIPE -201 Pipe Welding GTAW-201 Gas Tungsten Arc Welding (GTAW) Advanced GMAW-101 Gas Metal Ard Welding (GMAW) FCAW-101 Flux Core Arc Welding (FCAW) FLBR-101 Fabrication Layout and Blueprint Reading Clock Hours 16 60 70 60 120 60 42 30 42 Oxy-fuel and Arc Cutting Setup and Safety Practice16 Hours Course Description: Student will learn the proper procedures for set up, shut down and proper use of the oxy-fuel, carbon arc and plasma cutting equipment. Course Objectives: 1. Perform safety inspections of equipment and accessories. 2. Set up for manual oxy-fuel gas cutting operations on plain carbon steel. 3. Operate manual oxy-fuel gas cutting equipment. 4. Perform straight, shape and bevel cutting using a hand torch. 8 5. 6. Perform metal removal operations on plain carbon steel using carbon arc cutting process. Perform shape cutting operations on plain carbon steel, aluminum and stainless steel using the Plasma cutting process. Fabrication Layout and Blue Print Reading______42 Hours Course Description: Layout procedures for metal fabrication and cutting. Measurement and preparation of structural steel, welding set-up, leveling, and aligning for project fabrication. Study orthographic projection. Course Objectives: 1. Demonstrate and perform construction of 90 degree bends. 2. Demonstrate and perform construction of 45 degree bends 3. Interpret basic blueprints and Weld symbols.4.Layout and learn how to do flange alignment. Shielded Metal Arc Welding Basic_____________60 Hours Course Description: Student will develop an awareness of arc welding safety and the shielded metal arc welding (SMAW) process. This includes acquiring the knowledge of power sources and polarities, principles of operation, welding techniques, electrode identification and use, code welding and maintenance of SAMW equipment. Course Objectives: 1. Describe and demonstrate arc welding safety issues as they apply to Shielded Metal Arc Welding 2. Differentiate between DCEP and DCEN and describe the difference in current flow. 9 3. 4. Demonstrate the ability to select the electrode, current, and polarity to use while SMAW in a given welding position. Demonstrate the ability to perform acceptable fillet welds in four (4) positions using E-6010 and E7018 electrodes. Shielded Metal Arc Welding Advanced__________70 Hours Course Description: Student will develop skills using the theory and techniques associated with advanced Shielded Metal Arc Welding processes. This will include groove welds in all positions on mild steel plates of E-6010 and E-7018 electrodes. Course Objectives: 1. Demonstrate arc welding safety as applied to advanced SMAW welding 2. Select correct welding polarities for given tasks. 3. Execute corrective actions to identify and repair weld defects. Use correct SMAW filler metals for carbon steel. 4. Select correct polarities for given tasks. 5. Use correct SMAW filler metals for carbon steel. 6. Perform groove welds on carbon steel plate 7. Perform single V-groove welds on 3/8 carbon steel plate. 8. Layout and cut plates then perform bend test to AWS D1.1 structural code. Gas Tungsten Arc Welding (GTAW) Basic_______60 Hours Course Description: student will develop an awareness of arc welding safety and the gas tungsten arc welding (GTAW) processes. This includes acquiring the knowledge of power sources and polarities and principles of operation, welding techniques, electrode identification, use, filler metal identification and maintenance of GTAW equipment and accessories. Course Objectives: 10 1. 2. 3. 4. Setup and trouble shoot GTAW equipment and accessories. Set up for GTAW operations on plain carbon steel plate. Perform fillet welds, all positions, on carbon steel plate. Perform groove welds on carbon steel plate. Gas Metal Arc Welding (GMAW) ______________24 Hours Course Description: Student will develop an awareness of arc welding safety and the gas metal arc welding (GMAW) processes. This includes acquiring the knowledge of power sources and polarities, principles of operation, welding techniques, modes of filler metal transfer and filler metal identification. Course Objectives: 1. Demonstrate arc welding safety issues as they apply to GMAW welding 2. Describe and use constant voltage power sources. Identify and select correct welding polarities for given tasks. 3. Describe the various modes of filler metal transfer 4. Determine the correct GMAW filler materials for various carbon steel application. 5. Perform various GMAW welding techniques. 6. Select the proper arc welding machine, wire feeder, shielding gas, flow rate, contact tube size, nozzle size and electrode wire type to produce acceptable GMAW welds 7. Properly assemble and adjust all the equipment required to produce an acceptable GMAW weld. 11 Gas Tungsten Arc Welding (GTAW) ___________60 Hours Course Description Student will develop the skills of welding safety and gas tungsten arc welding (GTAW) processes. This includes applying the knowledge of power sources, polarities, principles of operation, welding techniques, electrode identification, filler metal identification and use, and maintenance of GTAW equipment and accessories. Student will also learn to perform fillet and groove welds on stainless steel and aluminum thin gage sheet metal. Course Objectives: 1. Contrast the effects of DCEN, DCEP, and AC on surface cleaning efficiency, electrode life, and weld characteristics. 2. Select the proper welding power source, polarity, shielding gas, flow rate, tungsten electrode type and diameter, nozzle size, and filler metal required to produce an acceptable GTA weld. 3. Properly assemble and adjust all the variables required to produce an acceptable GTA weld. 4. Correctly prepare a tungsten electrode for welding with ac or dc. 5. Correctly prepare metals for welding and perform acceptable welds on all types of joints in all positions. 6. Identify the potential safety hazards involved when using the GTAW process in a working environment and describe ways of safely dealing with these hazards. 7. Demonstrate proper purging techniques on stainless steel and aluminum. 8. Make minor repairs to GTAW equipment and accessories. 12 Flux Core Arc Welding_______________________24 Hours Course Description: Student will develop skills using the theory and techniques of flux cored arc welding, both selfshielded and gas-shielded. This will include fillet welds and groove welds in all positions on carbon steel plates. The student will also identify and initiate recommended repairs for given weld defects. Course Descriptions: 1. Demonstrate arc welding safety issues as they apply to FCAW-S welding. 2. Select correct welding polarities for given tasks. 3. Execute corrective actions to repair weld defects. Apply FCAW principles of operation on carbon steel plate. 4. Select and use the correct FCAW filler metals for various carbon steel applications. 5. Apply different FCAW welding techniques to steel plate. Pipe Welding____________________________120 Hours Course Description: Designed to instruct welders in arc welding safety and the Shielded Metal Arc Welding process (SMAW) and Gas Tungsten Arc Welding (GTAW) of welding pipe to meet ASME (vertical up) or API ( vertical down) welding codes. Course Objectives: 1. Demonstrate the ability to explain the system that is used to denote the strengths of pipe. 2. Demonstrate the ability to explain the importance of the root face and root gap for weld penetration. 3. Demonstrate the ability to prepare a single Vgroove pipe for boiler code (ASME) Section IX and Pipeline code API-1104. 4. Demonstrate the ability to make a weld on a pipe in the vertical fixed position. (2G) 5. Demonstrate the ability to make a weld on a pipe in the horizontal fixed position. (5G) 13 6. 7. Demonstrate the ability to make a weld on a pipe in the inclined position. (6G) Demonstrate the ability to make a uniform weld to the specified standard on a 6G inclined positioned pipe using E6010 or ER-70S Tig rod for the root pass and E-7018 electrode for the filler and cover pass. Welding for the Hobbyist_____________________ 8 Hours Course Description: This class is assigned to teach safety and very basic oxy-fuel cutting and brazing Shielded Metal Arc Welding with E-6013 and Gas Metal Arc Welding on Sheet metal. Course objectives: 1. Demonstrate the ability to proper set-up of oxy-fuel equipment. 2. Demonstrate the ability of proper use of oxy-fuel equipment to braze cast iron. 3. Demonstrate the ability to properly use sheet metal electrode E-6013. 4. Set up Gas Metal Arc equipment and weld 16 gauge sheet metal in the flat and Horizontal position. Class must have a minimum of 8 students 14 Master Welding Program Legnth of Course 500 hrs Number of Weeks 20 Hours per Week 25 Tution Gear Materials and Supplies Books Total $ 9,900.00 $ 400.00 $ 2,375.00 $ 175.00 $ 12,850.00 Includes one certification test. Student membership to AWS Class must have a minimum of 7 students. Welding for the Hobbyist Legnth of Course 8 Hours Number of Weeks 1 Hours per week 8 Tution $ 285.00 Total $285.00 GRIEVANCE PROCEDURE Any student with a grievance against CRIDERS INSTITUE OF WELDING TECHNOLOGY may seek resolution by submitting grievance in writing to student’s instructor or the Head Instructor. The school official shall address the grievance within 2 school days. A student not satisfied with the outcome of the grievance resolution may appeal to the Owner CRIDER’S INSTITUTE OF WELDING TECHNOLOGY. The owner shall have 10 days to respond to the appeal. If the student’s appeal is denied, they have the option of contacting the Missouri Department of Higher Education to file a grievance against the school.to 15 WITHDRAWAL POLICY Master Welding Program: The student may cancel enrollment any time within three days of signing the enrollment agreement excluding Saturdays, Sundays and Holidays. Students withdrawing in the first week after classes start will receive a 90% refund. Students withdrawing from the beginning of week two up to week ten will receive a 25% refund. If a minor student withdraws the notice and refund shall be sent to the guarantor. If the tuition is paid by a third party such as VA, or Vocational Rehabilitation any refund will be paid to the third party. An official withdrawal consists of a written statement stating reason for withdrawal. There will be no refund for books or tools after classes start or if tools or books have been used. Welding for the Hobbyist: The student may cancel enrollment any time within three days of signing the enrollment agreement excluding Saturdays, Sundays and Holidays, and receive a full refund of all monies paid. TRANSCRIPT ISSUANCE Upon written request the school will provide a student with one official transcript at no cost. Thereafter transcripts will be $10 each. The school will permanently maintain all student records. 16