Process Industries

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Process Industries/Equipments & Systems
PRESENTATION INDEX
OVERVIEW- TEKNORGE
• About TEKNORGE
BUSINESS ORIENTATION
• Vision/Mission/Objectives
• Engineering services-CAD/CAE
• Our Value Propositions
• Customer Data Security
• Business Models
• Why TEKNORGE AS
SERVICES- Process Industries
• Services -Process Industries
• Consultancy , Projects Mgt. & Manufacturing.
• Engineering Expertise
 We are Norway based Engineering organisation, established by industrial experienced expertise.
 We introduced ourselves as your strategic potential partners of engineering and design services.
 Indian operation is a 100% subsidiary of TEKNORGE AS , NORWAY. Which would be the global outsourcing canter.
 Our in-house multidiscipline engineers team includes, 10+ yrs core experience team Leads.
 We will forge associates /partnerships to enhance its portfolio.
 We Offer-Cost Benefit Engagement Models.
 Our Diversified Industrial sectors.(Engineering Support Team)
Our Vision To be recognized as the Top Performing and Most preferred Engineering Service Provider, globally. through performance, people and
commitment to our core values.
Our Mission –
•To attain global best practices and become a leading engineering services company.
•To constantly achieve excellence in project execution, quality, reliability, safety and operational efficiency.
•To conduct our business in a safe, environmentally sustainable and economically optimum manner
•To consistently enhance our competitiveness and deliver profitable growth.
•To improve the lives of local community in all our projects.
•To earn the trust and confidence of all Client/Customer, exceeding their expectations.
Our Objectives •Benefit our Client/Customer
•Realize the potential of our people
•Anticipate & Meet our Client/Customer requirements
•Sustain a robust management system
•Deliver continuous sustainable Health, Safety, Security and Environmental excellence
Consistent with the values, principles and experience that have always characterized our approach
End to End Multidiscipline Engineering Support
TEKNORGE expertise, Engineering support and services for various process industries in to plant, systems ,
equipments and technologies includes Plants, Systems & Equipments (based on Solid & Liquid separations)
 Waste Water treatment- ETP, CPU, DM plants, soft water plant, chemical injection etc.
 Process equipments- Process & Vacuum Pumps, Dryers, Evaporator, filters, agitators & mixers.
 Vacuum Pumps & Systems - Vacuum dewatering/Pan , Vacuum Drying , Vacuum filtration , Vacuum Separation,
Vacuum forming, Vacuum Lifting, Vacuum Pumping , Vacuum Distillation.
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Multidiscipline Detail Engineering support-with PLM/PDM Environment- Piping/Mechanical/Process/Structural/
Instrumentation /Electrical & Automation-
 Chemical & Pharma.
 Fertilizer
 Food & Agro Industries
 Pulp & Paper Plants and equipments
 Minerals process modules and equipments
CONSULTANCY
PROJECT MANAGEMENT
MANUFACTURING SOLUTIONS
• Global provider of recruitment and
consultancy in to Process Industries
• Project Engineering
• Product development
• Coordination
• Tools, Jigs & Fixtures
• Review
• Reverse engineering &
• Interface
• Tolerance stack-up
• Project Expediting
• Value engineering
• Project documentation
• Product standardization
• Inspections
• Machining & Fabrication Services
• Upstream
• Midstream &
• Downstream Oil & Gas Sectors
• Frame Agreements
• Highly skilled staff to support
• Large network of highly skilled
engineers
• Procurement Services
• Commissioning Services
Concept Studies
PROCESS
FEED
Process and simulations
Process flow diagrams (PFDS)
P&IDS
Equipment data sheets
Instrument data sheets
Alarm and shutdown matrices
Safe charts & Hazop
Start-up and opert. manual
Produce technical reports
Detailed Process Design
Equipment /Valves & Lines sizing
 Vessel sizing
 Pump sizing
 Heat exchangers
 line sizing
 Pressure relief valve sizing
 Restriction orifice sizing
 Control Valves
INSTRUMENTATION
Basic Engineering/Conceptual Design
• Instrument Design Basis
• Instrument, Control and Shutdown Philosophies
• Process Control Strategies
• Fire and Gas Detection Philosophies
• Fiscal Metering Philosophies
• Telecommunication Philosophies
• Power Consumption Requirements
• Utilities Consumption Requirements
Engineering
• Detailed Engineering
• Field Services
• Third Party Services
ELECTRICAL & CONTROL SYSTEMS
Engineering
• Electrical system studies
• Equipment sizing & calculation
• Equipment specification & datasheets
Equipment sizing & calculation
• Cable
• AC & DC UPS
• Lighting Illumination Level
• Equipment Heat Loss
PCB Design & Control Systems
• PLC
• Graphical Screens (Static/Dynamic)
PIPING LAYOUT AND STRESS ANALYSIS
Piping Specification& FEED.
Pipe Support Engineering
Nozzle orientation Drawings
Piping thickness calculation
Multidiscipline Coordination
Final MTO for Piping &
 Support, Insulation.
As built documentation
Equipment & Piping Plot plan
Review of P&ID
Equipment and Piping Layout
Ensure Inter disciplinary check (IDC)
Fabrication isometric Drawings (IFC)
Final GAD’s
Bill of Materials for all piping
components
Static & Dynamic stress Analysis of piping
Nozzle allowable Evaluation as per standards
Flange leakage check
Trunion Calculation
Pipe rack load for evaluation of Structure load
PSV load calculation
Stress Isometric Drawings
Reinforcement Pad calculation
Surge Analysis for two phase flow lines
Modal Analysis for calculating Frequency of system
Fatigue check for Cement, Mud and Well test lines
Preparation of stress report as per standards/requirements
Stress report approval from DNV & ABS for offshore
projects
Third party verification for stress calculations.
Critical Line list to design std
STRUCTURAL DESIGN & ANALYSIS
Conceptual and Basic Engineering
FEED Design
Detailed Engineering Design
Load calculations and Load combinations.
Structural analysis and code check.
Foundation loads
Preparation of GADD
Connection Design and Anchor bolts.
Fabrication drawings and BOM.
3D layout gentn and interface check.
As Built Drawings.
Topsides and jacket design
Modification to the existing platforms
Sea fastening and tie down
Installation Engineering
Barge Motion Analysis
Blast/Explosion Analysis
Decommissioning Study
MECHANICAL
Conceptual and Basic Engineering
FEED Design
Technical Bid evaluation
Detailed Engineering Design
Topsides Process Modules and jacket
design
Modification to the existing platform
Mechanical GA Drawing
Foundation detail Drawings
Detailed manufacturing and
Production level dwg. with BOM
Provide loading details to structure
for equipment foundation
Purchase specification for Brought
out items Design
Optimization of pressure vessels (by
ASME Div.2 calculations)
Mechanical Data sheets preparation
 Specification, Design & Analysis of
Static and Rotating Equipment’s
Heat exchanger
(Shell &tube, Plate, Air cooled )
Bulk Storage tanks
Distillation Columns
Fired Heaters
Mud gas separator
Fixed roof and floating roof tank
Accumulator tanks
pressure vessels
Reverse Engineering
Tool Design and Prototyping
Product standardization
Tolerance stack-up and
Manufacturing solution
Project Expediting
Inspections & QA
ENGINEERING ANALYSIS
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Static Analysis
Transient Analysis
Thermal Analysis
Coupled Field Analysis
Fatigue Analysis
Vibration Analysis
Non Linear contact Analysis
FE Modeling
Crack Propagation
Explicit Analysis
DOCUMENT CONTROL
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User Manuals
Technical References
Operational Manuals
Quick Start Guides
Field Service Manuals
User and Technical Documentation
Release Notes
Test Plans and reports
Design Documents
White Papers
Graphical Simulations
Instructor Guide
1. Cost benefit Engagement Model 5. End To End Multidiscipline
(Frame Agreement for defined Hrs
with fix price)
2. Onshore Placement Model
(Consultancy)
3. Offshore Development Center
Model
4. Onsite -Offshore Model
(Its Combination of both Onshore
& Offshore Development)
Engineering for Topside Process
modules
(FPSO/FSO/Drilling Platform / Fixed
Platform /Marine& FLNG)
PLANT SUITS PLATFORMPDS/PDMS/CADWORKS/AUTOPLANT
6. End To End Multidiscipline
Engineering for Topside Process
modules
(FPSO/FSO/Drilling Platform / Fixed
Platform /Marine& FLNG)
CAD Tools –
SOLIDWORKS/INVENTOR/UG
7. Fixed Price
Multidiscipline Engineering Support
Mechanical
Static Equipment
Rotary Equipments
FEA
. Piping
Layout/ISO
Piping Supports
Pipe Stress Analysis
Structural
Structural Analysis
& Detail engineering
/ Fabrication dwgs
Process
BOD/FEED/PFD/PID
Data sheets& Specs.
Electrical
BOD/FEED/PFD/PID
Layouts & Detail
drawings
Data sheets & Specs.
Instrumentation &
Control
BOD/FEED/PFD/PID
Layouts & Detail
drawings
Data sheets & Specs.
lesswhat
Pipingyou
& Tubing
“Quality in service or product With
is not
put into it, it is what the client gets out of it”
Tools:
 Solid works
 AutoCAD
 Catia V5
 Pro-E
 UG
 Inventor
Mechanical Detail Engineering
Product Animation
Rotary Equipment
PACKAGE -DETAIL ENGINEERING
PACKAGE- DETAIL ENGINEERING WITH LESS PIPING AND TUBING
MECHANICAL DESIGN AND ENGINEERING
Tools:
 ANSYS
 STAAD-Pro
 Hyper Mesh
 Math-cad
 VVD
Piping Engineering &
Analysis
Structural Engineering
& Analysis
• STATIC EQUIPMENTS
• ROTARY EQUIPMENTS
Static Equipment
PIPING (ISO/LAYOUT/SUPPORTS & PIPE STRESS ANALYSIS)
STRUCTURAL DESIGN AND FEA ANALYSIS
Tools:
 PDMS
 Cad-Works
 Auto
Plant/Pipe
 Ceaser-II
 Pro Piping
 Rohr II
• SKIDS/FRAMES/PLATFORMS
• WALKWAYS /STAIRS/LIFTING ARRANGEMENTS etc.
Analysis - FEA
PRODUCT AND CONCEPT DESIGN
CREATION AND DEV. OF VARIOUS DRAWINGS AND DOCUMENTS
(LEGACY DATA)
Multidiscipline
Engineering For Topside
Packages
Ensuring sensitive data
is not disclosed to
unauthorized entities.
Ensuring the data
tracing by an individual.
Confidentiality
Accountability
Authentication
Authorization
Ensuring all access to
data is verified and
trusted.
Granting or denying
the permissions
for access or activities.
We offer a high quality with low risk approach which guarantees the success of
your project.
We work towards value for money and identify all possible benefits to our
clients.
We will forge associates /partnerships to enhance its portfolio.
We are committed for environ friendly approach.
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