Process Industries/Equipments & Systems PRESENTATION INDEX OVERVIEW- TEKNORGE • About TEKNORGE BUSINESS ORIENTATION • Vision/Mission/Objectives • Engineering services-CAD/CAE • Our Value Propositions • Customer Data Security • Business Models • Why TEKNORGE AS SERVICES- Process Industries • Services -Process Industries • Consultancy , Projects Mgt. & Manufacturing. • Engineering Expertise We are Norway based Engineering organisation, established by industrial experienced expertise. We introduced ourselves as your strategic potential partners of engineering and design services. Indian operation is a 100% subsidiary of TEKNORGE AS , NORWAY. Which would be the global outsourcing canter. Our in-house multidiscipline engineers team includes, 10+ yrs core experience team Leads. We will forge associates /partnerships to enhance its portfolio. We Offer-Cost Benefit Engagement Models. Our Diversified Industrial sectors.(Engineering Support Team) Our Vision To be recognized as the Top Performing and Most preferred Engineering Service Provider, globally. through performance, people and commitment to our core values. Our Mission – •To attain global best practices and become a leading engineering services company. •To constantly achieve excellence in project execution, quality, reliability, safety and operational efficiency. •To conduct our business in a safe, environmentally sustainable and economically optimum manner •To consistently enhance our competitiveness and deliver profitable growth. •To improve the lives of local community in all our projects. •To earn the trust and confidence of all Client/Customer, exceeding their expectations. Our Objectives •Benefit our Client/Customer •Realize the potential of our people •Anticipate & Meet our Client/Customer requirements •Sustain a robust management system •Deliver continuous sustainable Health, Safety, Security and Environmental excellence Consistent with the values, principles and experience that have always characterized our approach End to End Multidiscipline Engineering Support TEKNORGE expertise, Engineering support and services for various process industries in to plant, systems , equipments and technologies includes Plants, Systems & Equipments (based on Solid & Liquid separations) Waste Water treatment- ETP, CPU, DM plants, soft water plant, chemical injection etc. Process equipments- Process & Vacuum Pumps, Dryers, Evaporator, filters, agitators & mixers. Vacuum Pumps & Systems - Vacuum dewatering/Pan , Vacuum Drying , Vacuum filtration , Vacuum Separation, Vacuum forming, Vacuum Lifting, Vacuum Pumping , Vacuum Distillation. Multidiscipline Detail Engineering support-with PLM/PDM Environment- Piping/Mechanical/Process/Structural/ Instrumentation /Electrical & Automation- Chemical & Pharma. Fertilizer Food & Agro Industries Pulp & Paper Plants and equipments Minerals process modules and equipments CONSULTANCY PROJECT MANAGEMENT MANUFACTURING SOLUTIONS • Global provider of recruitment and consultancy in to Process Industries • Project Engineering • Product development • Coordination • Tools, Jigs & Fixtures • Review • Reverse engineering & • Interface • Tolerance stack-up • Project Expediting • Value engineering • Project documentation • Product standardization • Inspections • Machining & Fabrication Services • Upstream • Midstream & • Downstream Oil & Gas Sectors • Frame Agreements • Highly skilled staff to support • Large network of highly skilled engineers • Procurement Services • Commissioning Services Concept Studies PROCESS FEED Process and simulations Process flow diagrams (PFDS) P&IDS Equipment data sheets Instrument data sheets Alarm and shutdown matrices Safe charts & Hazop Start-up and opert. manual Produce technical reports Detailed Process Design Equipment /Valves & Lines sizing Vessel sizing Pump sizing Heat exchangers line sizing Pressure relief valve sizing Restriction orifice sizing Control Valves INSTRUMENTATION Basic Engineering/Conceptual Design • Instrument Design Basis • Instrument, Control and Shutdown Philosophies • Process Control Strategies • Fire and Gas Detection Philosophies • Fiscal Metering Philosophies • Telecommunication Philosophies • Power Consumption Requirements • Utilities Consumption Requirements Engineering • Detailed Engineering • Field Services • Third Party Services ELECTRICAL & CONTROL SYSTEMS Engineering • Electrical system studies • Equipment sizing & calculation • Equipment specification & datasheets Equipment sizing & calculation • Cable • AC & DC UPS • Lighting Illumination Level • Equipment Heat Loss PCB Design & Control Systems • PLC • Graphical Screens (Static/Dynamic) PIPING LAYOUT AND STRESS ANALYSIS Piping Specification& FEED. Pipe Support Engineering Nozzle orientation Drawings Piping thickness calculation Multidiscipline Coordination Final MTO for Piping & Support, Insulation. As built documentation Equipment & Piping Plot plan Review of P&ID Equipment and Piping Layout Ensure Inter disciplinary check (IDC) Fabrication isometric Drawings (IFC) Final GAD’s Bill of Materials for all piping components Static & Dynamic stress Analysis of piping Nozzle allowable Evaluation as per standards Flange leakage check Trunion Calculation Pipe rack load for evaluation of Structure load PSV load calculation Stress Isometric Drawings Reinforcement Pad calculation Surge Analysis for two phase flow lines Modal Analysis for calculating Frequency of system Fatigue check for Cement, Mud and Well test lines Preparation of stress report as per standards/requirements Stress report approval from DNV & ABS for offshore projects Third party verification for stress calculations. Critical Line list to design std STRUCTURAL DESIGN & ANALYSIS Conceptual and Basic Engineering FEED Design Detailed Engineering Design Load calculations and Load combinations. Structural analysis and code check. Foundation loads Preparation of GADD Connection Design and Anchor bolts. Fabrication drawings and BOM. 3D layout gentn and interface check. As Built Drawings. Topsides and jacket design Modification to the existing platforms Sea fastening and tie down Installation Engineering Barge Motion Analysis Blast/Explosion Analysis Decommissioning Study MECHANICAL Conceptual and Basic Engineering FEED Design Technical Bid evaluation Detailed Engineering Design Topsides Process Modules and jacket design Modification to the existing platform Mechanical GA Drawing Foundation detail Drawings Detailed manufacturing and Production level dwg. with BOM Provide loading details to structure for equipment foundation Purchase specification for Brought out items Design Optimization of pressure vessels (by ASME Div.2 calculations) Mechanical Data sheets preparation Specification, Design & Analysis of Static and Rotating Equipment’s Heat exchanger (Shell &tube, Plate, Air cooled ) Bulk Storage tanks Distillation Columns Fired Heaters Mud gas separator Fixed roof and floating roof tank Accumulator tanks pressure vessels Reverse Engineering Tool Design and Prototyping Product standardization Tolerance stack-up and Manufacturing solution Project Expediting Inspections & QA ENGINEERING ANALYSIS • • • • • • • • • • Static Analysis Transient Analysis Thermal Analysis Coupled Field Analysis Fatigue Analysis Vibration Analysis Non Linear contact Analysis FE Modeling Crack Propagation Explicit Analysis DOCUMENT CONTROL • • • • • • • • • • • • User Manuals Technical References Operational Manuals Quick Start Guides Field Service Manuals User and Technical Documentation Release Notes Test Plans and reports Design Documents White Papers Graphical Simulations Instructor Guide 1. Cost benefit Engagement Model 5. End To End Multidiscipline (Frame Agreement for defined Hrs with fix price) 2. Onshore Placement Model (Consultancy) 3. Offshore Development Center Model 4. Onsite -Offshore Model (Its Combination of both Onshore & Offshore Development) Engineering for Topside Process modules (FPSO/FSO/Drilling Platform / Fixed Platform /Marine& FLNG) PLANT SUITS PLATFORMPDS/PDMS/CADWORKS/AUTOPLANT 6. End To End Multidiscipline Engineering for Topside Process modules (FPSO/FSO/Drilling Platform / Fixed Platform /Marine& FLNG) CAD Tools – SOLIDWORKS/INVENTOR/UG 7. Fixed Price Multidiscipline Engineering Support Mechanical Static Equipment Rotary Equipments FEA . Piping Layout/ISO Piping Supports Pipe Stress Analysis Structural Structural Analysis & Detail engineering / Fabrication dwgs Process BOD/FEED/PFD/PID Data sheets& Specs. Electrical BOD/FEED/PFD/PID Layouts & Detail drawings Data sheets & Specs. Instrumentation & Control BOD/FEED/PFD/PID Layouts & Detail drawings Data sheets & Specs. lesswhat Pipingyou & Tubing “Quality in service or product With is not put into it, it is what the client gets out of it” Tools: Solid works AutoCAD Catia V5 Pro-E UG Inventor Mechanical Detail Engineering Product Animation Rotary Equipment PACKAGE -DETAIL ENGINEERING PACKAGE- DETAIL ENGINEERING WITH LESS PIPING AND TUBING MECHANICAL DESIGN AND ENGINEERING Tools: ANSYS STAAD-Pro Hyper Mesh Math-cad VVD Piping Engineering & Analysis Structural Engineering & Analysis • STATIC EQUIPMENTS • ROTARY EQUIPMENTS Static Equipment PIPING (ISO/LAYOUT/SUPPORTS & PIPE STRESS ANALYSIS) STRUCTURAL DESIGN AND FEA ANALYSIS Tools: PDMS Cad-Works Auto Plant/Pipe Ceaser-II Pro Piping Rohr II • SKIDS/FRAMES/PLATFORMS • WALKWAYS /STAIRS/LIFTING ARRANGEMENTS etc. Analysis - FEA PRODUCT AND CONCEPT DESIGN CREATION AND DEV. OF VARIOUS DRAWINGS AND DOCUMENTS (LEGACY DATA) Multidiscipline Engineering For Topside Packages Ensuring sensitive data is not disclosed to unauthorized entities. Ensuring the data tracing by an individual. Confidentiality Accountability Authentication Authorization Ensuring all access to data is verified and trusted. Granting or denying the permissions for access or activities. We offer a high quality with low risk approach which guarantees the success of your project. We work towards value for money and identify all possible benefits to our clients. We will forge associates /partnerships to enhance its portfolio. We are committed for environ friendly approach.