MGT 563 OPERATIONS STRATEGIES Dr. Aneel SALMAN Department of Management Sciences COMSATS Institute of Information Technology, Islamabad Recap Lecture 24 • The Procurement Process • Strategic Sourcing is a collaborative and systematic process • World Class Procurement can be defined using the following seven dimensions RECAPDeloitte Consulting’s six-step methodology 1 2 Diagnose Opportunity Assess Opportunity Design Program 3 Assess Internal Supply Chain 4 Assess Supply Market 5 Develop Sourcing Strategy 6 Implement Sourcing Strategy Institutionalise Strategy Key Change Leadership fundamentals are necessary throughout implementation of the methodology to ensure successful results Develop vision and strategy Redesign infrastructure Measure performance Develop new values, skills, and behaviours CHANGE LEADERSHIP Enroll stakeholders Communicate vision and strategy Global Strategies • • • Boeing – Headquartered in Chicago, Boeing employs more than 170,000 people across the United States and in 70 countries. Its sales and production are worldwide. Benetton –The Italian-based fashion designer and manufacturer has over 6,000 retail stores in more than 83 countries on every continent. Using Computer-Aided Design (CAD) of garments along with computerized garment cutting and assembly is the secret to a fast and flexible manufacturing operation. Sony – purchases components from suppliers in Thailand, Malaysia, and around the world Global Strategies • Volvo – considered a Swedish company but until recently was controlled by an American company, Ford. The current Volvo S40 is built in Belgium and shares its platform with the Mazda 3 built in Japan and the Ford Focus built in Europe. • Haier – A Chinese company, produces compact refrigerators (it has one-third of the US market) and wine cabinets (it has half of the US market) in South Carolina Reasons to Globalize Reasons to Globalize Tangible Reasons Intangible Reasons 1. 2. 3. 4. 5. 6. Reduce costs (labor, taxes, tariffs, etc.) Improve supply chain Provide better goods and services Understand markets Learn to improve operations Attract and retain global talent Reduce Costs • Foreign locations with lower wage rates can lower direct and indirect costs – Maquiladora (Mexican border export zone, populated by foreign owned factories) – World Trade Organization (WTO) – North American Free Trade Agreement (NAFTA) - Between Canada, Mexico and U.S. Reduce Costs – APEC (Asia-Pacific Economic Cooperation between the US, Canada, Japan, South Korea, Australia, New Zealand, China, Taiwan, Hong Kong, and members of ASEAN) – SEATO (Australia, New zealand, Japan, HongKong, South Korea, Chile and New Guinea) – MERCOSUR (Argentina, Brazil, Paraguay and Uruguay – European Union (EU) Improve the Supply Chain • Locating facilities closer to unique resources – Auto design to California – Athletic shoe production to China – Perfume manufacturing in France Provide Better Goods and Services • Objective and subjective characteristics of goods and services – On-time deliveries – Cultural variables – Improved customer service Reasons to Globalize Understand Markets • Interacting with foreign customers and suppliers can lead to new opportunities • • • • Whirlpool refrigerators sold in Bangkok are bright colors. • Extend the • product life cycle Learn to Improve Operations • Remain open to the free flow of ideas – General Motors partnered with a Japanese auto manufacturer to learn new approaches to production and inventory control – Equipment and layout have been improved using Scandinavian ergonomic competence Attract and Retain Global Talent • Offer better employment opportunities – Better growth opportunities and insulation against unemployment – Relocate unneeded personnel to more prosperous locations Reconciling Differences in Cultural and Social Behavior is key to the success of GLOBALIZATION EFFORTS • Cultures can be quite different • Attitudes can be quite different towards Punctuality Thievery Lunch breaks Bribery Environment Child labor Intellectual property Developing Missions and Strategies Mission statements tell an organization where it is going The Strategy tells the organization how to get there Developing Missions and Strategies • Developing a good strategy is difficult, but it is much easier if the mission has been well defined. MISSION:Hard Rock Cafe • To spread the spirit of Rock ’n’ Roll by delivering an exceptional entertainment and dining experience. We are committed to being an important, contributing member of our community and offering the Hard Rock family a fun, healthy, and nurturing work environment while ensuring our long-term success. Strategic Process Organization’s Mission Functional Area Missions Marketing Operations Finance/ Accounting Strategy Action plan to achieve mission Functional areas have strategies Strategies exploit opportunities and strengths, neutralize threats, and avoid weaknesses Strategies for Competitive Advantage • Differentiation – better, or at least different • Cost leadership – cheaper • Response – rapid response Competing on Differentiation Uniqueness can go beyond both the physical characteristics and service attributes to encompass everything that impacts customer’s perception of value Handmade Silk Turkish Rugs Walt Disney Magic Kingdom – experience differentiation Hard Rock Cafe – dining experience Competing on Cost Provide the maximum value as perceived by customer. Does not imply low quality. Southwest Airlines – secondary airports, no frills service, efficient utilization of equipment Wal-Mart –small overheads, direct shipments from manufacturers, reduced distribution costs with faster transportation Pegasus Airlines - Competing on Response: Flexible, Reliable and Quick Response • Flexibility is matching market changes in design innovation and volumes – Products of Hewlett-Packard have a life cycle of months • Reliability is in meeting schedules – German machine industry • Quickness in design, production, and delivery – Benetton, Motorola OM’s Contribution to Strategy 10 Operations Decisions Product Quality Process Location Layout Human resource Supply chain Inventory Scheduling Maintenance Approach DIFFERENTIATION Innovative design … Broad product line … After-sales service … Experience … COST LEADERSHIP Low overhead … Effective capacity use … Inventory management … RESPONSE Flexibility … Reliability … Quickness … Example Competitive Advantage Safeskin’s innovative gloves Fidelity Security’s mutual funds Caterpillar’s heavy equipment service Hard Rock Café’s dining experience Franz-Colruyt’s warehouse-type stores Southwest Airline’s aircraft utilization Differentiation (better) Wal Mart’s sophisticated distribution system Hewlett-Packard’s response to volatile world market FedEx’s “absolutely, positively, on time” Pizza Hut’s 5-minute guarantee at lunchtime Response (faster) Cost leadership (cheaper) Figure 2.4 Strategy Development for a culinary school graduate who wants to open an outstanding French fine dining restaurant (DIFFERENTIATION) Product design (Menus, meals) Location planning Facilities design and layout Human Resources, Scheduling Process Design Variety of Products High Process-focused JOB SHOPS (Print shop, emergency room, machine shop, finedining restaurant) Moderate Repetitive (modular) focus ASSEMBLY LINE (Cars, appliances, TVs, fast-food restaurants) Mass Customization Customization at high Volume (Dell Computer’s PC, cafeteria) Product focused CONTINUOUS (Steel, beer, paper, bread, institutional kitchen) Low Low Moderate Volume High Mass Customization • The use of flexible computer-aided manufacturing systems to produce custom output. • Combines the low unit costs of mass production processes with the flexibility of individual customization. Issues In Operations Strategy • • • • • Resources view Porter’s Value Chain analysis to identify opportunities for competitive advantage Porter’s Five Forces model to analyze competitors (1. immediate rivals, 2. potential entrants, 3. customers, 4. suppliers, 5. substitute products) External factors (political, economical factors) Product Life Cycle Product Life Cycle Company Strategy/Issues Introduction Growth Best period to increase market share Practical to change price or quality image R&D engineering is critical Strengthen niche Maturity Poor time to change image, price, or quality Competitive costs become critical Defend market position Internet search engines iPods Xbox 360 Sales Decline Cost control critical Drive-through restaurants CD-ROMs LCD & plasma TVs Avatars Boeing 787 Twitter, iphone5 Analog TVs Figure 2.5 OM Strategy/Issues Product Life Cycle Introduction Growth Product design and development critical Forecasting critical Standardization Product and process reliability Frequent product and process design changes Competitive product improvements and options Fewer product changes, more minor changes Short production runs Increase capacity High production costs Shift toward product focus Limited models Enhance distribution Attention to quality Maturity Optimum capacity Increasing stability of process Long production runs Product improvement and cost cutting Decline Little product differentiation Cost minimization Overcapacity in the industry Prune line to eliminate items not returning good margin Reduce capacity Figure 2.5 SWOT Analysis Mission Internal Strengths External Opportunities Analysis Internal Weaknesses External Threats Strategy Nike SWOT Analysis • Strengths • - strong at research and development. • - Nike is a global brand. • Opportunities • - to develop new products such as sunglasses and jewellery. • Weaknesses • - The retail sector is very price sensitive. • Threats • - The market for sports shoes and garments is very competitive. Consumers are shopping around for a better deal. SWOT Analysis • SWOT Analysis, which is a key tool in the strategic planning process can also be applied to personal career planning. Strategy Development Process Analyze the Environment Identify the strengths, weaknesses, opportunities, and threats. Understand the environment, customers, industry, and competitors. Determine the Corporate Mission State the reason for the firm’s existence and identify the value it wishes to create. Form a Strategy Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after-sale service, broad product lines. Figure 2.6 Strategy Development and Implementation • Identify key success factors • Build and staff the organization • Integrate OM with other activities The operations manager’s job is to implement an OM strategy, provide competitive advantage, and increase productivity Key Success Factors Support a Core Competence and Implement Strategy by Identifying and Executing the Key Success Factors in the Functional Areas Marketing Service Distribution Promotion Channels of distribution Product positioning (image, functions) Decisions Product Quality Process Location Layout Human resource Supply chain Inventory Schedule Maintenance Finance/Accounting Production/Operations Leverage Cost of capital Working capital Receivables Payables Financial control Lines of credit Sample Options Customized, or standardized Define customer expectations and how to achieve them Facility size, technology, capacity Near supplier or near customer Work cells or assembly line Specialized or enriched jobs Single or multiple suppliers When to reorder, how much to keep on hand Stable or fluctuating production rate Repair as required or preventive maintenance Chapter 5 6, S6 7, S7 8 9 10 11, S11 12, 14, 16 13, 15 17 Figure 2.7 Strategy Development and Implementation • Only by identifying Key Success Factors(KSFs) and Core Competencies can an organization achieve sustainable competitive advantage. • One of the KSFs for McDonads is layout. • Core Competency for Honda is its gaspowered engines. GLOBAL OPERATIONS STRATEGY OPTIONS • Operations managers of international and multinational companies (IBM is a multinational company)approach global opportunies with one of four operations strategies: • International Strategy • Global Strategy • Multidomestic Strategy • Transnational Strategy Four International Operations Strategies International Strategy High Figure 2.9 Cost Reduction Considerations Import/export or license existing product Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) Four International Operations Strategies High Cost Reduction Considerations Figure 2.9 International Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) High Four International Operations Strategies Global Strategy Figure 2.9 Cost Reduction Considerations Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments International Strategy Caterpillar Import/export or license existing product Otis Elevator Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) Four International Operations Strategies High Figure 2.9 Global Strategy Cost Reduction Considerations Standardized product Economies of scale Cross-cultural learning Examples: Texas Instruments Caterpillar Otis Elevator International Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) High Four International Operations Multidomestic Strategies Strategy Figure 2.9 Cost Reduction Considerations Global Strategy Use existing domestic Standardized product Economies of scale model globally Cross-cultural learning Franchise, joint Examples: Texas Instruments Caterpillar ventures, subsidiaries Otis Elevator Examples International Strategy Heinz Import/export or McDonald’s license existing product The Body Shop Examples U.S. Steel HarleyHard Davidson Rock Cafe Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) Four International Operations Strategies High Figure 2.9 Global Strategy Cost Reduction Considerations Standardized product Economies of scale Cross-cultural learning Examples: Texas Instruments Caterpillar Otis Elevator Import/export or license existing product Multidomestic Strategy Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples U.S. Steel Harley Davidson Examples Heinz McDonald’s International Strategy The Body Shop Hard Rock Cafe Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) High Four International Operations Strategies Transnational Figure 2.9 Strategy Global Strategy Move material, people, ideas across Examples: Texas Instruments national boundaries Caterpillar Otis Elevator Economies of scale Cross-cultural learning Multidomestic Strategy Cost Reduction Considerations Standardized product Economies of scale Cross-cultural learning International Strategy Examples Import/export or license existing product Coca-Cola Examples U.S.Nestlé Steel Harley Davidson Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples Heinz McDonald’s The Body Shop Hard Rock Cafe Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation) Four International Operations Strategies High Figure 2.9 Cost Reduction Considerations Global Strategy Transnational Strategy Standardized product Economies of scale Cross-cultural learning Move material, people, ideas across national boundaries Economies of scale Cross-cultural learning Examples: Texas Instruments Caterpillar Otis Elevator Examples Coca-Cola Nestlé Import/export or license existing product Multidomestic Strategy Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples U.S. Steel Harley Davidson Examples Heinz McDonald’s International Strategy The Body Shop Hard Rock Cafe Low Low High Local Responsiveness Considerations (Quick Response and/or Differentiation)