PETE 411 Well Drilling Lesson 26 * Well Control * * Variable Geometry * 1 Well Control-Variable Geometry Initial Shut-In Conditions Driller’s Method Kick at Casing Seat Kick at Surface Wait and Weight Method Kick at Casing Seat Kick at Surface 2 Read: Applied Drilling Engineering, Ch. 4 HW #14: Driller’s Method - due 11-11-02 HW #15: W&W Method - due 11-15-02 Quiz B Thursday, Nov. 14, 7 - 9 p.m. Rm. 101 Closed Book 1 Equation sheet allowed, 8 1/2”x 11” (both sides) 3 Example Problem 1. Determine the pressure at the casing seat at 4,000’ when using the old mud (Driller’s) versus using the kill mud (Wait and Weight) to circulate a gas kick out of the hole. 2. Determine the casing pressure at the surface when the top of the gas bubble has just reached the surface, for the same two mud weights used above. 4 Example Problem Well depth Hole size Drill pipe = 10,000’ = 10.5” = 4.5”, 16.60 #/ft Drill Collars = 8” * 3.5” * 500 ft Surface casing = 4,000’, 13-3/8”, 68 #/ft Mud Weight = 10 ppg Fracture gradient @ 4,000’ = 0.7 psi/ft 5 Example Problem Shut in Annulus Pressure, SICP = 400 psi Shut in Drillpipe Pressure, SIDPP = 200 psi Pit level increase = 20 barrels (kick size) Drop the Z terms but consider Temperature T at surface = 70 deg. F Temperature gradient = 1.2 deg.F/100 ft 6 Initial (Closed-In) Conditions: SIDPP 200 psi SICP 400 psi Pit Level Increase 20 bbl Initial Mud Weight 10 # /gal Initial mud gradient = 0.520 psi/ft (0.052 * 10 = 0.520) 7 Initial (Closed-In) Conditions: Bottom Hole Pressure, P10,000 psi 200 (10,000 ft ) * (0.520 ) 5,400 psi ft Annular Vol/ft outside Drill Collars, vDC_Ann gal bbl 2 2 2 (10.5 8 ) in (12 in) 2 4 231in 42 gal VDC_Ann 0.04493 bbl/ft ( 20.28 ft/bbl ) 8 vdp.csg = 0.13006 bbl/ft 4,000’ vdp,hole = 0.08743 bbl/ft 9,500’ vdc,hole = 0.04493 bbl/ft 10,000’ 9 Height of Kick Fluid, 20 bbl h10,000 445 ft 0.04493 bbl/ft Hydrostatics in the Annulus, 5,400 400 0.520 * 9,555 Pkick_10,00 0 Hydrostatic Pressure across Kick Fluid, Pkick_10,000 5,400 400 0.520 * 9,555 Pkick_10,000 31. 4 psi 10 Driller’s Method - kick at bottom BHP P0 Δ PK0 Δ PMA - - - (2) Weight of Kick Fluid Pressure * area lb 2 2 2 31.4 2 * (10.5 8 ) in in 4 W 1,141 lb F = P * A = W 11 SICP = 400 psi 4,000’ SIDPP = 200 psi 9,555’ 9,500’ 445’ 10,000’ 31.4 psi PB = P 10,000 = 5,400 psi 12 Driller’s Method - kick at csg. seat What is the pressure at 4,000 ft when the top of the kick fluid first reaches that point? V4,000 V10,000 0.08743 * h4,000 h4,000 P10,000 * P4,000 T4,000 * T 10,000 5,400 70 48 460 * 20 * P 650 4,000 1,098,444 P4,000 13 Driller’s Method Top of Kick at Casing Seat 4,000’ 9,500’ 10,000’ P = 5,400 psi 14 Driller’s Method - kick at csg. seat Again, BHP P4,000 Δ PK_4,000 Δ PMA PK_4,000 weight 1,141 lbs π area 10.5 2 4.5 2 in 4 P K_4,000 = 16.1 psi 15 Driller’s Method - kick at csg. seat BHP P4,000 Δ PK_4,000 Δ PMA 5,400 P4,000 16 0.52 * (6,000 h4,000 ) 5,384 P4,000 3,120 0.52 * h4,000 2,264 P4,000 1,098,444 (0.52) * P 4,000 16 Driller’s Method - kick at csg. seat This results in the quadratic Eqn: P 2 4,000 2,264 P4,000 571,191 0 With the solutions: P4,000 2,264 2,264 4 * 571,191 2 2 P4,000 2,493 psi 0.6233 psi/ft 0.5 0.7 17 Driller’s Method - Top of Kick at Casing Seat P0,ann = ? P4,000 = 2,493 psi 4,000’ h4,000 = 441 ft P = 16 psi 9,500’ 10,000’ BHP = 5,400 psi 1,098,444 h4,000 P4,000 18 Driller’s Method Top of Kick at Surface We need two equations… P0 = ? 4,000’ 9,500’ 10,000’ BHP = 5,400 psi 19 Driller’s Method - kick at surface When the bubble rises, it expands. The volume of the bubble at the surface is given by: P10,000 V0 V10,000 P0 T0 T 10,000 (Z = const.) 5400 70 460 (0.13006) h0 20 P0 70 120 460 677,084 h0 Po - - - (1) 20 Driller’s Method - kick at surface Δ PK,0 weight 1,141 lb π area 2 2 2 12.415 4.5 in 4 Δ PK0 10.85 11 psi 21 Driller’s Method - kick at surface From Eq. (2), BHP P0 Δ PK0 Δ PMA 5,400 P0 11 0.52 * (10,000 h0 ) But, from Eq. (1), 677,084 h0 P0 22 Driller’s Method - kick at surface BHP P0 Δ PK0 Δ PMA So, 677,084 5,400 P0 11 0.52 10,000 P0 5,400 5,200 11 P0 P0 352,084 2 P0 189 P0 352,084 0 2 Quadratic equation . . . 23 Driller’s Method - kick at surface 189 189 ( 4)(352,084) P0 2 2 1 2 P0 695.34 psi 695 psi 677,084 h0 973.74 695.34 h0 974 ft 4,000’ 9,500’ 10,000’ 24 Driller’s Method - kick at surface P4,000 P0 0.52 * (4,000 974) Δ PKO 695 1,574 11 2,280 psi ( = 0.57 psi/ft ) Alternativ ely, 4,000’ P4,000 P10,000 (0.52) * (10,000 4,000) 5,400 - 3,120 2,280 psi 9,500’ 10,000’ 25 Driller’s Method. Top of Kick at Surface P0,ann = 695 psi h0 = 974 ft PK,0 = 11 psi 4,000’ P 4,000 = 2,280 psi 9,500’ 10,000’ P10,000 = ? 26 Wait and Weight Method - kick at casing seat Calculate the pressure at 4,000 ft when the top of the bubble reaches this point. Volume of bubble at 4,000 ft V4,000 V10,000 P10,000 P 4,000 T4,000 T 10,000 27 Wait and Weight Method Top of Kick at Casing Seat Old Mud Kill Mud 4,000’ 9,500’ 10,000’ BHP = 5,400 psi 28 W&W - Pressure at top of kick at 4,000 ft V4,000 V10,000 P10,000 P 4,000 T4,000 T 10,000 5,400 (0.08743) h4,000 20 P 4,000 1,098,444 h4,000 P4,000 578 650 - - - (6) Also, BHP P4,000 ΔPK_4,000 ΔPM ΔPM1 - - - (7) 29 Wait and Weight Method - kick at surface 4,000’ Capacity inside drill string = DP_cap. + DC_cap. 9,500’ 10,000’ BHP = 5,400 psi bbl bbl 0.01422 * 9,500 ft 0.0119 * 500 ft ft ft 141 bbl # Quantity of 10.0 mud below the bubble. gal 30 W&W - Pressure at top of kick - kick at 4,000 ft As before, PK_4,000 16 psi 141 bbl PM 0.052 * 10 * 0.08743 bbl/ft PM 839 psi SIDPP Density of Kill Mud Old Mud Wt. 0.052 * 10,000 # KWM 10.00 0.38 10.38 gal 31 W&W - Pressure at top of kick - kick at 4,000 ft 141 ΔPM1 0.052 * 10.38 * 6,000 h4,000 0.08743 BHP P4,000 ΔPK_4,000 ΔPM ΔPM1 5,400 P4,000 16 839 2,368 (0.5398) h4,000 32 W&W - Pressure at top of kick - kick at 4,000 ft 2,177 P4 000 1,098,444 (0.5398) P 4,000 2 P4,000 2,177 P4,000 592,940 0 P4,000 2,177 2,177 4 * 592,940 2 P4,000 2,422 psi 2 0 ,5 0.61 psi/ft 33 Wait and Weight Method Top of Kick at Surface 4,000’ 9,500’ Old Mud Kill Mud 10,000’ 34 Wait and Weight Method - kick at surface Volume of gas bubble at surface: P10,000 V0 V10,000 P0 T0 T 10,000 5,400 530 0.13006 * h0 20 P0 650 677,084 h0 P0 35 Wait and Weight Method (Engineer’s Method) - kick at surface P10,000 P0 ΔPK0 ΔPM ΔPM1 As before, ΔPK,0 11 psi Assume all 10 lb/gal mud is inside the 13 3/8” csg. Then the height of 10 lb mud: 141.0 bbl hM 1,084 ft 0.13006 bbl/ft 36 Wait and Weight Method (Engineer’s Method) - kick at surface Hydrostatic head across the mud columns: Old Mud: ΔPM 0.052 * 10 * 1,084 564 psi Kill Mud: PM1 0.052 * 10.38 * (10,000 h0 1,084) 37 Hydrostatics in Annulus W&W Method - kick at surface P10,000 P0 ΔPK0 ΔPM ΔPM1 5,400 P0 11 564 0.5398 * (8,916 h0 ) 12.14 P0 (0.5398) h0 38 Wait and Weight Method kick at surface From Eq. 4, substituting for h0 677,084 12 P0 (0.5398) P0 P02 12P0 365,490 0 P0 12 12 2 4 * 365,490 1 2 2 P0 610.59 611 psi 39 Wait and Weight Method - kick at surface Height of Bubble at Surface 677,084 677,084 h0 P0 610.59 1,109 ft 40 Check Pressure at 4,000 ft - kick at surface P4,000 P0 ΔPK0 ΔPM ΔPM1 611 11 569 0.052 * 10.38 * (4,000 - 1,109 - 1,093) 2,161 psi 0.54 psi/ft Looks OK 41 Wait and Weight Method Top of Kick at Surface Old Mud P0,ann = 611 psi Kill Mud h0 = 1,109 ft PK,0 = 11 psi 4,000’ 9,500’ 10,000’ POld Mud = 569 psi P 4,000 = 2,161 psi P10,000 = ? 42 Summary Bubble at 10,000 ft Driller’s Method P4,000 P0 Engineer’s Method 2,480 2,480 400 400 43 Summary Top of Bubble at 4,000 ft Driller’s Method P4,000 P0 Engineer’s Method 2,493 2,422 413 342 44 Summary P4,000 P0 Top of Bubble at surface Driller’s Method Engineer’s Method 2,280 2,161 695 611 45 46 Why the difference? 47 Wait and Weight Method Kick Intensity, ppg 48 Kick Intensity, ppg Pump Strokes 49 Volume of Mud Pumped, bbl 50