One Company Group, LLC Business Transformation Case Study William J. Cantwell September 14 - 18, 2009 1 Air Products Overview $11B revenues A chemical industry safety leader Operations in more than 30 countries 50% of sales revenue outside the U.S. 20,000 employees worldwide 2 Our One Company Focus Corporate Vision Simplifying and standardizing global work processes 3 One Company Focus* Manage work through global work processes Provide value through one IT infrastructure Emphasize enterprise value of initiatives Consolidate / globalize organizations Visibility of information targeted as strategic * Non-negotiables. 4 Guiding Principles In a few words… Standardization, Simplification and SAP Centricity 5 Elements of the One Company Operating Model Growth – 3 categories of businesses (Growth, Core, Restructure) – Direct R&D and capital into the Growth category Effectiveness – Standardized global processes – KPI’s/cycle time reductions Efficiency – Similar things done the same way – Reduce functional costs/IT enablement Change Management – Active/passive alignment among senior executives – Resource to win/only one #1 priority per operating unit 6 Rewards/Recognition – Align rewards with new targets (KPI’s) – Targets should differ among categories/functions One Company is the New Model for Operational Excellence Culture • Disciplined teamwork • Standardization vs. empowerment Organization, Skills • Centralized functions • Global processes Processes • Streamlined work procedures • Businesses converge to a global standard Information Technology • Highly automated • Enables key processes 7 Measures • Supply Chain KPI’s • Productivity Change Management Need an Enterprise Change Plan that addresses conflict resolution (Trio process) Need defined change plans to be lead by business unit leaders Need alignment before implementation Need a Program Management Office to deal with prioritization and resources around initiatives Need a governance process with metrics to sustain the business transformation 8 Transition Curve 9 Denial “Inform” Commitment “Reward” Resistance “Listen” Exploration “Encourage” Implementing Change in Organizations Project Management Project scope and definition of project goals and objectives Understanding of what people are to expect so they fulfill their roles Milestones, timelines, work breakdown structure and schedule Clarity of what will change and how it will affect each person on a day-today basis Template for a project plan based on what is needed to be accomplished by what date Change plan activities based on assessment so that the organization’s unique needs are addressed so that it can successfully accomplish the change Impact on stakeholders and recognition of what is needed to obtain their support Accountability for specific project activities 10 Change Management Status, update and progress of schedule Communications, feedback and participation of those involved Milestone accomplishment Rewarding the behaviors that are supporting the change Implementing Change in Organizations Leading Change Requires You To: Create a Shared Vision Provide Necessary Resources Define Business Drivers Surface and Manage Resistance Achieve Alignment Monitor and Adjust Understand the Impact of the Organization Apply Consequence Management Move the Organization off the Status Quo Gain Commitment Maintain Persistence 11 Stage 1: Global Processes were the Foundation 12 What is the Enterprise Process Blueprint? The Enterprise Process Blueprint maps out our Enterprise Design It’s the way we choose to run the company – Common processes – Common tools Includes the converged processes, both manual and IT-enabled Enterprise Design includes the: – Complete set of decisions, work process maps, related documents, configuration, and master data – These work processes include both SAP and non-SAP functionality 13 Process Principles Business processes are simple, standardized, and global; enabled by a single instance of SAP Customer responsiveness, operational efficiency, and cycle times are all important Value creation is focused on the enterprise versus any individual business (“broad versus deep”) Collaboration / teamwork will become the norm Convergence is required by all business units 14 Process Governance Surprises, Learnings, Advice Simpler is better. It takes longer and costs more. People do what they believe is right. Scorecards drive behavior. It works better than you think. If you can make it, it feels really good. The process is never “complete.” 15 Stage 2: SAP was the Tool Single Instance of SAP 16 What Did SAP Do? Processes integrated all of our functions and businesses Provided real-time, online consistent data and information that everyone – employees, customers, suppliers – had access to Created a one company infrastructure / supply chain (i.e., all steps from production planning to delivery to the customer) Reduced complexity, waste, defects Increased speed, agility, efficiency and strategic customer focus 17 Phases of SAP Implementation Business Performance BENEFITS IMPROVEMENT STABILIZATION RECOVERY SAP Go - Live Handover Analyze & correct data and configuration issues; Identify training and work process issues; Disengage SAP project team 18 Identify & implement inter and intra work process opportunities; Collect and report business and process KPI’s Identify business transformation opportunities; Perform to one company (convergence) decisions; Identify productivity benefits; implement organization changes Time SAP Implementation 7 phases over 4 years by geographical region Core implementation team reported to the Supply Chain organization versus IT Common core team moved through all 7 phases Core team worked with a dedicated regional implementation team Regional VP drove the efforts of the implementation team 19 Benefits Targeted Identify potential leverage by process – Change the way we do business – External benchmarks Categories – Productivity – Balance sheet improvements – Functional cost reductions – Procurement – Revenue impact 3X 30% 20% $300MM $500MM Soft benefits Customer Loyalty by 15% 20 Stage 3: Supply Chain Was The Connection That Drove Productivity Customers Suppliers VOC Plan Source Make Single Instance of SAP 21 Fulfill Supply Chain KPI’s Drive Process Performance “Top 5” Focus Areas Supply Chain Attribute Customer Data Quality Reliability Forecast Accuracy $ Benefit Area Revenue (increase) Perfect Order Fulfillment Responsiveness & Flexibility 13% ORONA Workbook Rejection Rate Demand Forecast Accuracy Production Plan Adherence % Orders Rec’d on-time (supplier) Production Master Data Quality Complaints Closed by Target Cost (decrease) Customer Master Data Quality Perfect Order Fulfillment Growth Return on Investment (increase) Enterprise Supply Chain KPI’s % Complaints Closed by Target P&L Impact Cost Productivity Improvement Net Hard Benefits Productivity Cash to Cash Cycle Time Days Sales Outstanding % Faultless Invoices Investment (decrease) Net Assets Asset Management Efficiency Cash to Cash Cycle Time Average Days Past Terms Average Terms (customer) Inventory Days of Supply Inventory Accuracy 22 Days Payable Owed Other Step Change Performance Opportunities Creates focus for driving results Target $100MM opportunities Resource to win/benefits begin within six months Transfer of knowledge is critical Initiative examples – Strategic sourcing – Shared Services (e.g., functional cost reductions) – Price Management – Lean/Six Sigma 23 Strategic Sourcing Organizationally separate from tactical sourcing Focus on fewer, longer term relationships for key materials Look to source global requirements from low cost suppliers/countries Need a limited number of experienced and motivated sourcing professionals to drive the program Cost benefits can approximate 25% Must quantify risk management process 24 Global Procurement Strategic Sourcing/Business Alignment Process Process focuses on identifying and prioritizing strategic sourcing initiatives that will enhance the competitiveness of businesses and functions. Senior leaders of businesses and functions are engaged to gain endorsement and alignment. Business leaders cannot overrule Procurement decisions. Creates dialogue on sourcing support ….expectations and service level. Provides structure to sourcing activities…strategies, objectives, and team accountabilities are defined. 25 Global Procurement “Strategic Sourcing… Defining Success” 26 From To Local/Regional Global Limited Procurement Involvement Procurement Fully Engaged Supplier Relationships…. Supplier Relationships Not Leveraged …Fully Leveraged Variations in Work Process Standardized Work Processes Formal Strategy Development Lacking Formal Process Strategic Sourcing In-place Minimal Contract Visibility Contracts Fully Visible 3-Year Roadmap for Low Cost Country Sourcing Year #1 Year #2 • Organizational change, Country Integration (structure, scope, operating model, and governance), and communications • Full scope of executing strategies and communications of status and results, with focus on sourcing from LCC for the rest of world • Strategic sourcing leadership team build-up by Key Market Area. • Effective supplier relationship and development program implemented • Well-defined strategies by division. Accelerate implementation, and communications of the strategies • Effectively support regional project executions and plant operations • Enhanced collaborations with business units • SAP support • Broader influence in procurement strategies and processes • Well-defined strategies in the areas of Corporate sourcing, Logistics / Dist. and (Real Estate?) • Integrating country team to corporate. • Successful SAP implementation 27 Year #3 • Fully integrated into organization, strategies, and processes • Greater and broader confidence and willingness from stakeholders in using low-cost country suppliers. • Global leadership or coleadership in certain commodity category management. FIRST QUARTER SECOND QUARTER SBU Managers Meeting: SBU/Region/Function Meetings Senior Mgmt Meeting: E-Pulse Survey: Corporate Executive Committee (CEC) Senior Management Meeting • New FY Initiative Targets • SBU/Region New FY Work Plan 50 Business and Senior Corporate Leaders 3000 Employees • Customer Loyalty Review • New FY Supply Chain Capability Projects • New FY Corporate Scorecard Review • Measure Employee Engagement • Supply Chain Milestone Review 50 Business and Senior Corporate Leaders • Best Practices to be Implemented • New FY Initiative Priorities • Shared Service Centers Review • Growth Board/CDO Overview • Progress on Development of Core Capabilities? • Functional Performance Versus Benchmarks • Best Practices Identified • Review of Customer Success Stories • Supply Chain KPI's Corporate Executive Committee (CEC): • Technology Review • Procurement Initiatives • E-Connections Review • Customer Testimonials • Portfolio Mgmt. Review All Business Units • Kick-off SBU Strategy Reviews • HRP Priorities • Process Maturity Assessment Customers Employees Shareholders Corporate Executive Committee (CEC): SBU/Region/Function Meetings: E-Pulse Survey: Sr. Management Meeting • Next FY Operating Plan Approval All Business Leaders 3000 Employees: • Next FY Initiative • Measure Employee Engagement 50 Business and Sr. Corporate Leads • Review of SBU Strategic Plan • Corp. Portfolio Management Review • Next FY Challenges • Review of Annual Supply Chain Plan • Growth Initiative Spending Target • Next FY Economic Outlook • Hard Productivity Targets • SBU HRP Review • Corporate Planning & Commitment Process Targets • Growth Initiative Spending • HRP Review • Next FY Training Plan Approval • S,G&A Targets FOURTH 28 QUARTER Targets Set • Individual Business Operating Plans • Next FY Continuous Improvement Plan • Progress on One Company Capabilities Leadership Alignment • 360° Feedback Alignment Survey • Next FY Initiatives Prioritized (Business/ Process Alignment) • Supply Chain Priorities • One Company Accomplishments THIRD QUARTER SBU/Region/Function Meetings: Corporate Development: Adapted from GE Model Rev. 11/08/06 Business Results 4 growth platform businesses increased from 30% to 60% of total corporate revenue 5 years of double-digit topline growth 4 years of double-digit earnings leverage Increased ORONA by 3% S, G, & A / Sales declined by 3% Procurement Savings exceeded $300M Share price doubled 29 Results… A Change in Conduct Simplification and standardization – Instituted global work processes – Shared service organizations – Underpinned by a single instance of SAP Consolidated global business and functional organizations under single managers Increased Customer Loyalty by at least 15% for each business in each region Tripled rate of hard productivity savings over past 3 years Resourcing to win 30 Keys to Success Business leaders responsible for “what;” process owners responsible for “how” through service level agreements Converge and then document the process before you enable it through software packages IT spending / prioritization is controlled by process owners versus business leaders Lean / Six Sigma projects are focused on improving Process KPI's An integrated process governance model sustains improvements 31 Thank you 32