LG PLC
Smart I/O
LG Industrial Systems
1
LG PLC
LG Smart I/O
Smart I/O is:
Open-type remote I/O module, connected with a field network, for real-time
controlling I/O modules distributed in a field
Compact

Compact design supporting DIN Rail
Flexible

Supporting four field networks (Rnet/Profibus-DP/DeviceNet/Modbus)

Having various I/O modules (16/32 points, DC/Relay/TR type)

Available to systematise other devices in various ways
Easy

Setting parameters easily using dedicated configurator (Sycon) or GMWIN/KGLWIN without additional programming (Rnet/Profibus-DP/DeviceNet)

Simplification of a program (Modbus) through the LGIS FB (command)
2
LG PLC
LG Smart I/O
1. Compact Size
A (Length)
B (Width)
C (Depth)
16-point I/O
115mm
50mm
39mm
32-point I/O
176mm
50mm
39mm
16-point Module
32-point Module
3
LG PLC
LG Smart I/O
2. Four Field Networks Support
Item
Rnet
Profibus-DP
DeviceNet
Modbus
Protocol
LGIS Dedicated
Rnet Protocol
(Fnet for Remote)
Profibus-DP
(RS-485/EN50170)
DeviceNet
(CAN)
Modbus
(RS-422)
Transmission
speed
1Mbps
9.6kbps~12Mbps
125/250/500kbps
2.4kbps~38.4kbps
Transmission
Distance
750m/segment
100m~1.2km
500/250/125m
(Thin cable: 100m)
500m
Topology
BUS
BUS
Trunk & Drop
BUS
Transmission
Method
Token pass
& Broadcast
Token pass &
Master/Slave (Poll)
CSMA/NBA (Poll
Cyclic,COS,Strobe)
Master/Slave
(Poll)
Max. number
of stations
32 sta./segment
(in 32sta./out 32 sta.)
32 sta./segment
(sta. #: 1~99)
64 stations
32 stations
Link Capacity
2,048pt./master
(64 sta. * 32 pt.)
1K/master: -PUEA
7K/master: -PUEB
2,048pt./Master
64pt./station
4
LG PLC
LG Smart I/O
♣ Field Network Application Overview
AB (Rockwell) -dominated DeviceNet applied in the U.S. and
Siemens-dominated Profibus-DP standardised in Europe are a new trend
Europe
Fi
e
Lo
Fi
In
Co
nt
M
ld
od rol
Ne
bu
bu
t
s
s
te
Co
De
nt
vi
c
Pr
In
of
te
L
rb onW ibu
s
u
e
o
Ha
rt Net s-S rks -DP
Pr
of
De
i
v
nW eld rbu rol Mod bus ice
-D
sNe
Ne
bu
or
bu
SD
P
S
t
t
s
k
s
S
U.S.
* The above is the relative data based on the
VDC document.
* Dedicated network systems are not included.
: Network supporting LGIS Remote
5
LG PLC
LG Smart I/O
3. Various I/O Modules (24 types in total)
Input
Items
Output
DC (Sink/Source)
Points
16
32
TR (Sink)
16
32
Mixed Input/Output
Relay
DC
(Sink/Source)
TR (Sink)
16
16
16
Rated Input
(Load Voltage)
DC 24V
DC24V
DC24V/
AC110V/
220V
DC24V
DC24V
Rated Input Current
(Load Current)
7mA
0.1A/2A
2A/5A
7mA
0.1A/2A
Off/On
Under 3ms
Under 0.5ms
Under 10ms
Under 3ms
Under 0.5ms
On/Off
Under 3ms
Under 1ms
Under 10ms
Under 3ms
Under 1ms
16points/COM
16points/COM
8points/COM
16pt./COM
16pt./COM
35mA
30mA
Response
Time
Common (point/COM)
Current Consumption
Supporting
Network &
Part
Number
35mA
40mA
30mA
65mA
400mA
Rnet
GRL-D22A
GRL-D24A
GRL-TR2A
GRL-TR4A
GRL-RY2A
GRL-DT4A
Profibus
GPL-D22A
GPL-D24A
GPL-TR2A
GPL-TR4A
GPL-RY2A
GPL-DT4A
DeviceNet
GDL-D22A
GDL-D24A
GDL-TR2A
GDL-TR4A
GDL-RY2A
GDL-DT4A
Modbus
GSL-D22A
GSL-D24A
GSL-TR2A
GSL-TR4A
GSL-RY2A
GSL-DT4A
6
LG PLC
LG Smart I/O
4. System Configuration - Flexible
 LG PLC Interface
I/O
I/O
I/O
RUEA
CPU
POWER
GLOFA/Master-K
(Master)
RNET (1Mbps, Twisted Pair)
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
I/O
I/O
I/O
CUEA
CPU
POWER
CPU
Master Module
Remote I/O
GM3, K1000S
G3L-RUEA
GM4, K300S
G4L-RUEA
GM6, k200S
G6L-RUEA
GRL-D22A
GRL-D24A
GRL-TR2A
GRL-TR4A
GRL-RY2A
GRL-DT4A
CPU
Master Module
Remote I/O
GMR/1/2/3
G3L-CUEA
GM4
G4L-CUEA
GM6
G6L-CUEC
GSL-D22A
GSL-D24A
GSL-TR2A
GSL-TR4A
GSL-RY2A
GSL-DT4A
GM7, K80S
G7L-CUEC
#N Smart I/O
GM7/K80S
(Master국)
GLOFA-GM
(Master)
Modbus (RS-422, Max 38.4kbps)
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
7
LG PLC
LG Smart I/O
 LG PLC Interface
I/O
I/O
I/O
PUEA
CPU
POWER
GLOFA/Master-K
(Master)
Profibus-DP (Max 12Mbps)
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
I/O
I/O
I/O
DUEA
CPU
POWER
CPU
Master Module
Remote I/O
GM3, K1000S
G3L-PUEA/B
GM4, K300S
G4L-PUEA/B
GM6
G6L-PUEA/B
GPL-D22A
GPL-D24A
GPL-TR2A
GPL-TR4A
GPL-RY2A
GPL-DT4A
CPU
Master Module
Remote I/O
GM3, K1000S
G3L-DUEA
GM4, K300S
G4L-DUEA
GM6
G6L-DUEA
GDL-D22A
GDL-D24A
GDL-TR2A
GDL-TR4A
GDL-RY2A
GDL-DT4A
#N Smart I/O
GLOFA/Master-K
(Master)
DeviceNet (Max 500kbps)
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
8
LG PLC
LG Smart I/O
 Interface with other PLCs
Other PLC
(Master)
Profibus-DP (Max 12Mbps)
Maker
CPU (Master Module)
Remote I/O
Siemens
S7-315-2DP (built-in)
S7-413-2DP (built-in)
S7-300 (CP342-5)
S7-400 (CP443-5), etc
Mitsuishi
Q (QJ71PB92D)
AnA/AnU (AJ71PB92D)
AnS (A1SJ71PD92D)
GPL-D22A
GPL-D24A
GPL-TR2A
GPL-TR4A
GPL-RY2A
GPL-DT4A
Omron
C200H/CS1
(C200HW-PRM21), etc
Other PLCs available
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
Other PLC
(Master)
Maker
CPU (Master Module)
Remote I/O
Rockwell
SLC500 (1747-SDN/B)
ControlLogix (1756-DNB)
Mitsuishi
Q (QJ71DN91)
AnA/AnU (AJ71DN91)
AnS (A1SJ71DN91)
GDL-D22A
GDL-D24A
GDL-TR2A
GDL-TR4A
GDL-RY2A
GDL-DT4A
Omron
C200H/CS1
(C200HW-DRM21)
CQM1 (CQM1-DRT21)
DeviceNet (Max 500kbps)
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
9
Other PLCs available
LG PLC
LG Smart I/O
 Interface with other PLCs
Maker
CPU (Master Module)
Remote I/O
Schneider
Modicon Series
Telemechanic Series
Squae D Series
Mitsuishi
AnA/AnU (AJ71UC24-S2)
AnS (A1SJ71UC24-S2)
GSL-D22A
GSL-D24A
GSL-TR2A
GSL-TR4A
GSL-RY2A
GSL-DT4A
Other PLC
(Master)
Modbus (RS-422, Max 38.4kbps)
Other PLCs available
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
10
LG PLC
LG Smart I/O
 PC Interface
Maker
-
PC Board
Remote I/O
General RS-422 Board
GSL-D22A
GSL-D24A
GSL-TR2A
GSL-TR4A
GSL-RY2A
GSL-DT4A
PC
Application
Others available
Modbus (RS-422, Max 38.4kbps)
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
11
LG PLC
LG Smart I/O
 PC Interface
PC
Application
Profibus-DP (Max 12Mbps)
Maker
PC Board
Remote I/O
Siemens
CP5614 FO PCI
Softing
Profi Board for PCI
ComSoft
DF PROFI PCI
GPL-D22A
GPL-D24A
GPL-TR2A
GPL-TR4A
GPL-RY2A
GPL-DT4A
Others available
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
PC
Application
Maker
PC Board
Remote I/O
Rockwell
1784-PCID (S)
Hilscher
CIF50-DNM
Beckhoff
FC5201
GDL-D22A
GDL-D24A
GDL-TR2A
GDL-TR4A
GDL-RY2A
GDL-DT4A
DeviceNet (Max 500kbps)
Others available
#1 Smart I/O
#2 Smart I/O
#3 Smart I/O
#N Smart I/O
12
LG PLC
LG Smart I/O
Device comparison - DC input module
LGIS
(Smart I/O)
AB
(Compact Block)
Mitsubishi
Omron
Part Number
G□L-D22A (16P)
G□L-D24A (32P)
1791D-16B0
AJ65SBTB1-16D
AJ65SBTB1-32D
DRT1-ID08(-1)
DRT1-ID16(-1)
Point
16 / 32
16
16 / 32
8 / 16
Type
Sink / Source
Sink / Source
Sink / Source
Sink / Source
Rated Input
DC 24V
DC 24V
DC 24V
DC 24V
Rated Input Current
7mA
2~11mA
7mA
10mA
Operation
Voltage
On
More than 19V
More than 10V
More than 14V
More than 15V
Off
Under 6V
Under 5V
Under 6V
Under 5V
Response
Time
Off/On
Under 3ms
1~32ms setting
Under 1.5ms
Under 3ms
On/Off
Under 3ms
1~32ms setting
Under 1.5ms
Under 3ms
Connection
Terminal block
Terminal block
Terminal block
Terminal block
Common
16/com
8/com
16 or 32/com
8 or 16/com
Size
116 * 51 * 40 (16P)
184 * 51 * 40 (32P)
148 * 48 * 38
118 * 50 * 40 (16P)
179 * 50 * 40 (32P)
125 * 50 * 40 (8P)
150 * 50 * 40 (16P)
Support
Network
DeviceNet
●
●
×
●
Profibus
●
×
×
×
Modbus
●
×
×
×
CC-Link
×
×
●
×
13
LG PLC
LG Smart I/O
Device comparison – Tr Output module
LGIS
(Smart I/O)
AB
(Compact Block)
Mitsubishi
Omron
Part Number
G□L-TR2A
G□L-TR4A
1791D-0B16P
AJ65SBTB1-16T
AJ65SBTB1-32T
DRT1-OD08(-1)
DRT1-OD16(-1)
Point
16 / 32
16
16 / 32
8 / 16
Type
Sink
Sink / Source
Sink
Sink
Rated Input
DC 24V
DC 12/24V
DC 12/24V
DC 12/24V
Rated Input Current
0.1A / 2A*1
0.5A / 4A
0.5A / 3.6A (16P)
0.5A / 4.8A (32P)
0.3A
Response
Time
Off/On
Under 0.5ms
Under 0.5ms
Under 0.5ms
-
On/Off
Under 1ms
Under 1ms
Under 1.5ms
-
Connection
Terminal block
Terminal block
Terminal block
Terminal block
Common
16/com
8/com
16 or 32/com
8 or 16/com
Size
116 * 51 * 40 (16P)
184 * 51 * 40 (32P)
148 * 48 * 38 (16P)
118 * 50 * 40 (16P)
179 * 50 * 40 (32P)
125 * 50 * 40 (8P)
150 * 50 * 40 (16P)
Support
Network
DeviceNet
●
●
×
●
Profibus
●
×
×
×
Modbus
●
×
×
×
CC-Link
×
×
●
×
*1 Support afterward: 0.5A/4A (May, 2003)
14
LG PLC
LG Smart I/O
Device comparison - Relay Output module
LGIS
(Smart I/O)
AB
(Compact Block)
Mitsubishi
Omron
Part Number
G□L-RY2A
-
AJ65SBTB2-8R
GT1-ROP16
Point
16
-
8
16
Type
Relay
-
Relay
Relay
Rated Input
DC 24V/AC 240V
-
DC 12/240V
DC 24V/AC 240V
Rated Input Current
2A / 5A
-
2A / 4A
2A
Response
Time
Off/On
Under 10ms
-
Under 10ms
Under 10ms
On/Off
Under 10ms
-
Under 12ms
Under 12ms
Connection
Terminal block
-
Terminal block
Terminal block
Common
8/com
-
8/com
16/com
Size
184 * 51 * 40
-
118 * 50 * 40
160 * 60 * 50
DeviceNet
●
-
×
●
Profibus
●
-
×
×
Modbus
●
-
×
×
CC-Link
×
-
●
×
Support
Network
15
LG PLC
LG PLC
APM
Advanced Position Module
LG Industrial Systems
16
LG PLC
APM (Advanced Position Module)
1. Features
 LGIS ASIC-embedded processor for APM
 3-axis linear/2-axis arc interpolation operation
 Simultaneous/synchronous/separate operation
 Parameter setting with mm, inch, degree, and pulse unit
 Parameter, position data change by external device or program
3-axis APM module
 Direct Start by external input signal (without program)
LGIS ASIC
17
LG PLC
APM (Advanced Position Module)
2. Specifications ( I )
Item
K300S (GM4)
G4F-PP1 / 2 / 3O
G4F-PP1 / 2 / 3D
K200S (GM6)
G6F-PP1 / 2 / 3O
G6F-PP1 / 2 / 3D
Open Collector
Differential
Output type
No. of axes
1, 2, 3
Positioning data
400step/axis
Unit
mm, inch, degree, pulse
Pos. address range
-2,147,483,648 ~ +2,147,483,647
Max. output pulse
Differential output: 1Mpps
Open Collector output: 200kpps
Data back-up
Flash memory
Origin point return
Near-zero point dog, Z phase, upper/lower limit switch
Speed range
0.1 ~ 1200.00 / 6000.00 (mm/min)
0.01 ~ 120.000 / 600.000 (inch/min)
0.01 ~ 120.000 / 600.000 (degree/min)
1 ~ 200000 / 1000000 (pulse/s)
18
LG PLC
APM (Advanced Position Module)
2. Specifications ( II )
Item
K300S (GM4)
G4F-PP1 / 2 / 3O
G4F-PP1 / 2 / 3D
K200S (GM6)
G6F-PP1 / 2 / 3O
G6F-PP1 / 2 / 3D
Interpolation
Max. 3-axis linear/2-axis arc interpolation
Control method
Position, speed, position/speed, speed/position, PTP
Acc/Dec pattern
Trapezoidal & S curve
Acc/Dec time
4-type Acc/Dec pattern selection available
Ext. command signal
JOG For/Rev Signal / Automatic Operation /
Simultaneous Start / Emergency Stop /
Speed Position Conversion
Operation indication
17 segment indicator, LED
Max. installation
Without limit (main and extension base)
I/O occupation point
32 point (MASTER-K series only)
Connector
40-pin connector
19
LG PLC
APM (Advanced Position Module)
 3-axis linear interpolation
- 3-axis linear interpolation control moves an object to its
corresponding point in space
Z
X
Y
20
LG PLC
APM (Advanced Position Module)
 2-axis circular interpolation
- 2-axis circular interpolation moves an object to its
corresponding point on the circle
Y
Start Point (CW)
-Easy to manufacture
an object like fan shape,
oval, etc
End Point
X
21
LG PLC
APM (Advanced Position Module)
 3-axis simultaneous operation
- With one start command, each axis starts its operation simultaneously
- 3-axis simultaneous pulse output
Speed
Command
Time
X
Time
Y
Time
Z
Time
22
LG PLC
APM (Advanced Position Module)
 Synchronous operation (by Speed)
- Axis synchronous selection by internal/external signal
(Synchronous speed ratio)
- Application to its subordinate
axis for the main axis speed ratio
Speed
Main Axis
Time
Sub Axis
Time
23
LG PLC
APM (Advanced Position Module)
 Synchronous operation (by Position)
- Axis synchronous selection by internal/external signal
(Synchronous start by the absolute position of the main axis)
Speed
- Synchronous start of the subordinate axis
by the current position of the main axis
Main axis
Time
Absolute position of
main axis
Sub axis
Time
24
LG PLC
APM (Advanced Position Module)
 Position Speed Override
- Speed change during position operation available by Speed
Override command
- Temporary operation
speed change available
Speed
Time
1st
2nd
3rd
25
LG PLC
APM (Advanced Position Module)
 Position Override
- Position Override to the changed position during position operation
- Temporary goal position
change available during
position operation
Speed
Time
Goal position
before change
26
Goal position
after change
LG PLC
APM (Advanced Position Module)
 Acceleration / Deceleration Profile
- Trapezoidal & S-curve Acceleration/Deceleration (automatic
detection of deceleration point)
Speed
-Smooth Motor
Control (Acc/Dec)
Time
S-curve
Acc/Dec
Trapezoidal Acc/Dec
27
LG PLC
APM (Advanced Position Module)
 External Start
-Fast control and Easy use thanks to External Start
External Signal Types
Signal Delay Element
Internal Start (Function Block)
JOG Forward/Reverse
Delay time = D/I filtering + Program
Scan time + FB processing
+ function processing time
(Start delay time occurrence: scores of ms)
Separate Start
Simultaneous Start
External Start (Terminal Input)
Emergency Stop
Delay time = function processing time
(Start delay time occurrence: scores of s)
ZONE 1 / 2 / 3 Output
28
LG PLC
APM (Advanced Position Module)
3. APM Software Package
- Operation features and information setting in a parameter format
 WINDOWS-based software
APM modules support
Powerful parameter editing function (copy, move, undo, redo, etc)
Various monitoring information supply (operation method of each axis, etc)
Profile tracking and operation monitoring available
Profile graph and circular interpolation simulation available
Available to edit operation parameter data in EXCEL
29
LG PLC
APM (Advanced Position Module)
 Operation Parameter
- Sets basic operation features and limit value setting for each axis
30
LG PLC
APM (Advanced Position Module)
 Operation Data
- Defines separate operation method of each axis, Sub Address, Speed, etc.
31
LG PLC
APM (Advanced Position Module)
 Monitoring (On-line)
- Monitors basic operation features and operation status of each axis.
32
LG PLC
APM (Advanced Position Module)
 Profile Tracking (On-line)
- Supports real-time monitoring of operation speed change for time axis and
saving the tracking screen as a file
33
LG PLC
APM (Advanced Position Module)
 Profile Simulation (Off-line)
- Supports virtual operation speed monitoring for each axis and saving
its result as a picture file
34
LG PLC
APM (Advanced Position Module)
 Circular Interpolation Simulation (Off-line)
- Able to check in advance for the moving trace after position operation
with parameter settings when you use circular interpolation function
35
LG PLC
LG PLC
HSC
(High Speed Counter)
New
LG Industrial Systems
36
LG PLC
New HSC
(High Speed Counter)
1. Main Features
 4 types for K300S (GM4) / K200S (GM6)
 Separate 2 channels
 Improved pulse input speed (200Kpps / 500Kpps)
 Broad counting range (32 bits)
 7 functions like comparison, Tr output, etc
 Various additional functions
37
LG PLC
New HSC
(High Speed Counter)
 Specifications
K300S (GM4)
G4F-HO1A
G4F-HD1A
K200S (GM6)
G6F-HO1A
G6F-HD1A
Item
Signal Type
Open Collector
Line Driver
Counting Speed
Max. 200kHz
Max. 500kHZ
Counting Range
Multiplication
-2,147,483,648 ~ + 2,147,483,647
1-phase input
1 / 2 multiplication
2-phase input
1 / 2 / 4 multiplication
Tr. Output
Additional Function
OUT 1 / 2 / 3
Counter Clear / Counter Latch / Interval Counter
Input period measurement / Counter per Timebase
38
LG PLC
New HSC
(High Speed Counter)
 Counter Clear
- Changes current value to “0”
- Additional
function mode ( 1 )
- Additional
function EN
1000
500
900
500
39
LG PLC
New HSC
(High Speed Counter)
 Counter Latch
- Latches current value
- Additional
function mode (2)
- Additional
function EN
1000
800
CV: 800
500
500
CV: 500
40
LG PLC
New HSC
(High Speed Counter)
 Interval Counter
- Monitors the counter value during the interval to count
- Additional
function mode (3)
- Additional
function EN
Pulse Input
1000
500
700
500
750
950
Counter Value
1000
Setting Time
200
500
41
200
LG PLC
New HSC
(High Speed Counter)
 Input Period Measurement
-Measures the input pulse every one second or during user-defined period
of time
- Additional
-function mode ( 4 / 5)
- Additional
function EN
Pulse Input
950
1000
1000
850
500
300
200
Clocks per sec.
500
250
* Period
* Period: mode 4: 1 sec
mode 5: user-defined period of time
42
LG PLC
LG PLC
PMU
(Programmable Monitoring Unit)
LG Industrial Systems
43
LG PLC
PMU Lineup
PMU-830
12.1”
PMU x30 Series
PMU-730
10.4”
PMU-530
7.5”
PMU-830TT
PMU-330
5.7”
PMU-730TT
PMU-730ST
PMU-530ST
PMU330TT
PMU330ST
PMU-330BT
44
LG PLC
PMU x30 Series
PMU-330
PMU-530
PMU-330TT
PMU-330ST
PMU-330BT
PMU-530ST
• 320 x 240 dot, 5.5”/5.7”
• 32 bit RISC CPU
• Display Element
256 Color TFT (PMU330TT)
256 Color STN (PMU330ST)
Blue & White STN (PMU330BT)
• Matrix touch-key: 16x12/screen
• Various bitmap functions
bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen: 1MB/2MB)
• Internal 256K SRAM (data logging/recipe)
• RS-232C/422 comm. port
• Waterproof (IP65F)
• Size: 206 x 136 x 64 (Panel cut: 198 x 128)
• Power: 21 ~ 28V DC
• 640 x 480 dot, 7.5”
• 32 bit RISC CPU
• 256 Color STN
• Analog touch-key: 640x480
• Various bitmap functions
bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen: 2MB)
• Internal 256B SRAM (data logging/recipe)
• RS-232C/422 comm. port
• Waterproof (IP65F)
• Size: 240 x 170 x 62 (Panel cut: 231 x 161)
• Power: 21 ~ 28V DC
45
LG PLC
PMU-x30 Series
PMU 730
PMU 830
PMU-730TT
PMU-730ST
PMU-830TT
• 640 x 480 dot, 10.4”
• 32 bit RISC CPU
• Display Element
256 Color TFT (PMU 730TT)
256 Color STN (PMU 730ST)
• Matrix touch-key: 32 x 24/screen
• Various bitmap functions
bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen: 2MB/4MB)
• Internal 256K SRAM (data logging/recipe)
• RS-232C/422 comm. & printer port
• Waterproof (IP65F)
• Size: 305 x 239 x 55 (Panel cut: 294 x 228)
• Power: 85 ~ 265V AC (Free)
• 800 x 600 dot, 12.1”
• 32 bit RISC CPU
• 256 Color TFT
• Analog touch-key: 800x600
• Various bitmap functions
bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen: 4MB)
• Internal 256K SRAM (data logging/recipe)
• RS-232C/422 comm. & printer port
• Waterproof (IP65F)
• Size: 305 x 239 x 55 (Panel cut: 294 x 228)
• Power: 85~265V AC (Free)
46
LG PLC
Numeric & String Display
Numeric data display: DEC,
HEX, BCD type
Displays data with 8 different
colours depending on the
numeric range variance
Data from PLC or controller
can be displayed after
calculation
ASCII CODE, read from PLC or controller, can be displayed with characters
47
LG PLC
Data Setting & Clock Display
★ Key display tag
Min/max value of data
setting & input range limit
available
Data input using TENKEY
PASSWORD encrypted
★ Clock Display
RTC data display (year, month, date, hour, minute, second) using RTC element
embedded in PMU
48
LG PLC
Touch Function
★ TOUCH Input function: commands PLC touching a specific region on screen
Bitmap touch:
Displays different bitmaps according to the device
status (ON/OFF) after Touch button operation
Caption:
Displays 2 letters according to the device status
(ON/OFF) after Touch button operation
Touch colour:
Lamp function embedded in Touch button displays
the devices status (ON/OFF) after Touch button
operation
Maximum 10 functions can be set up with one Touch tag
49
LG PLC
Lamp Function
★ LAMP Tag: displays ON/OFF information of a bit in colour/picture
Bitmap lamp:
Displays different bitmaps according to the device
status (ON/OFF)
Caption function:
Displays different letters according to the device
status (ON/OFF)
Data lamp:
Displays lamp with 8 colours according to data range
50
LG PLC
Graph
Meter graph
- Sets the lowest/highest value of data and
displays current data in rate
- Analog data (voltage, current) display
TREND graph
- Input value change is visually shown
with the time axis
- 10 data can be set up with one graph
- Logging data and recipe data trend
available
Others – bar graph, X/Y chart
51
LG PLC
Recipe (parameter moving)
Running data of each work are stored in
PMU and when work changes, they are
batch-transferred to the controller
Easy to operate: converts the setup
data into EXCEL format
52
LG PLC
Data Logging
Data generated during operation are
stored in PMU through periodic or
conditional data logging
Condition setting
Operation setting
Convenient to report: converts
logging data into an EXCEL
report
DATA LOGGING screen
53
LG PLC
Various Bitmap Functions
Background bitmap function:
Uses a background bitmap of
the same screen resolution
Transparent bitmap and lettering functions:
Does not display the unnecessary part of
bitmap and background letters
No limit in size:
Available to register regardless of bitmap size
(only to be smaller than screen size)
Image Character:
All fonts available as long as WINDOWS support
54
LG PLC
Simulation Functions
Simulates the status of each device's address operation and communication
while disconnected with PLC.
Monitors data when you turn on each address or input data.
RS-232C
Simulation on drawing:
If the status of a bit tag (ON/OFF) changes
while drawing the screen, the screen
changes can be displayed on PC monitor
55
LG PLC
Convenient Memory Management
Overall display of PLC address
registered in the screen
Overall change available in PLC address
change
Display of PLC address of tags
registered in the screen
Overall display of the contents of screen
User-defined library registration
56
LG PLC
PMU Communication
1:N Communication
1:1 Serial Communication
Connecting more than one PLCs to
one PMU through RS-422/485 communication
One PLC connection to one PMU
RS-232C
15m MAX.
RS-422/485
500m MAX
•1:N communication by using RS-422/485
should be organised as choosing identical
PLC types
57
LG PLC
PMU Communication
N:1, N:M (N+M ≤ 64) Communication
Using MASTER-K/GLOFA-GM Fnet module
Fnet 64 stations, 750m MAX.
Enet option module installed in PMU
MASTER-K
GLOFA-GM
(GㅁL-FUEA)
58
LG PLC
PMU Communication
PLC Communication with other devices
Controls two different PLCs using one PMU
2nd comm. Ch.
RS-232C
Main comm. Ch.
RS-232C/422/485
59
LG PLC
Applicable Equipments
PMU
Option
PMU830
PMU730
PMU530
PMU330
PMU710
PMU320
Built-in
Serial comm.
Maker
LGIS
Type
Model name
PLC
Inverter
Samsung
Mitsubishi
PLC
PLC
Loader
Link
MASTER-K
O
O
GLOFA-GM
O
O
GOLDSEC-M
O
O
STARCON-MF
-
O
iG5
RS-485
iS5
RS-485 option board
iH
RS-485 option board
SPC
O
-
FARA-N
O
O
FARA-N70/700+
O
-
MELSEC-A, QnA, Q
O
O
MELSEC-FX
O
O
Fuji
PLC
MICREX-F
-
O
Omron
PLC
SYSMAC-C, CS1
-
O
Siemens
PLC
3964R
-
O
S7-300/400 MPI
O
-
S7-200 PPI
O
-
60
LG PLC
Applicable Equipments
PMU
PMU830
PMU730
PMU530
PMU330
PMU710
PMU320
Option
Built-in serial
comm.
Maker
AB
Yaskawa
PMUㅁㅁㅁ-F
Type
PLC
PLC
Model name
Loader
Link
SLC500[5/03,04]
O
-
PLC-5
O
-
Progic-8
O
-
MP-920
O
-
CP-9200SH
O
-
Modicon
PLC
KDT
PLC
Cymon
O
O
Koyo
PLC
DL-205/305/405
-
O
GE Fanuc
PLC
90-30[SNP-X]
O
-
POSCON
PLC
POSFA phld-1a/2a
-
O
Yokokawa
PLC
FA-M3
-
O
Delta
PLC
DVP-ES
-
O
LGIS
PLC
MASTER-K
GㅁL-FUEA
GLOFA-GM
GㅁL-FUEA
PMUㅁㅁㅁ-E
Ethernet
PMUㅁㅁㅁ-C
CC Link
Modbus
Under development
61
LG PLC
LG PLC
GM4-CPUB/C
Fast Ethernet
MASTER-K120S
LG Industrial Systems
62
LG PLC
New Product (GM4 – CPU B/C)
1. GLOFA CPU
GMR
GM1/2
GM3
GM4C
GM4/4B
GM6
GM7
Direct
7680
16000
/4096
2048
3584
2048
384
10~80
Remote
32000
32000
/16000
4096
32000
2048
/8192
512
-
Speed (㎲/Step)
0.12
0.12
0.2
0.12
0.2
0.5
0.5
Program Capacity
2MB
/512K
512KB
256KB
1MB
128KB
68KB
68KB
Data Capacity(KB)
512KB
512KB
128KB
428KB
64KB
32KB
32KB
Flash Memory
Option
Option
Option
6M
512KB
128KB
Option
Base
No. of
Extension
15
31
3
6
3
×
3
Distance
100m
100m
3m
15m
3m
×
-
Floating
○
○
X
○
X
X
X
Built-in Cnet
×
×
×
×
×
○
○
Loader
Conn.
RS-232C
○
○
○
○
○
○
○
USB
×
×
×
○
×
×
×
I/O
Capacity
63
LG PLC
New Product (GM4 – CPU B/C)
2. Down Sizing & High Lebel Functions
 GM2 Function is moved to GM4
GM4C
GM4B
GM4
Direct
3584
2048
2048
Remote
32000
8192
2048
Proce Speed
0.12
0.2
0.2
Floating Process
O
X
X
Program Capacity
1MB
128KB
128KB
Data Capacity
428KB
26KB
26KB
Flash Memory
6MB
512KB
×
Base
No. of Extension
6
3
3
Extension Distance
15m
3m
3m
I/O
64
LG PLC
New Product (GM4 – CPU B/C)
3. Network Module
High Speed
Link Network
Module
Ethernet
GM4C
GM4B
GM4
Total 4
Total 4
Total 2
Basic/Extension
Basic/Extension
Basic Base
Fnet/Rnet
Profibus
Devicenet
Position of Network Module
4. High Speed Loader Port (USB / High Speed Serial Port )
 High Speed Downloading via USB Port
Loader
Port
GM4C
GM4B
GM4
USB
12Mbps
×
×
RS-232C
115.2Kbps
115.2Kbps
38.4Kbps
65
LG PLC
New Product (GM4 – CPU B/C)
5. Bases and Extension Cables
-To realize the Full functions of GM4-CPUC, New type Bases, Extension Cables are required.
- Old type Bases or Extension Cables are used, the function of only CPU will be upgraded.
Basic
Base
Ext.
Base
New
New
New
CPU
Efficiency
Function
Base Efficiency
New
-
Full Upgrade
-
High Speed, 6 Exts.
-
Support Full functions of GM4-CPUC System
Old
-
Partial Upgrade
-
Low Speed, 3 Exts.
-
Support Upgraded functions of GM4-CPUC (CPU Only)
New
-
Partial Upgrade
-
Low Speed, 3 Exts.
-
Support Upgraded functions of GM4-CPUC (CPU Only)
Old
-
Partial Upgrade
-
Low Speed, 3 Exts.
-
Support Upgraded functions of GM4-CPUC (CPU Only)
New
-
Partial Upgrade
-
Low Speed, 3 Exts.
-
Support Upgraded functions of GM4-CPUC (CPU Only)
Old
-
Partial Upgrade
-
Low Speed, 3 Exts.
-
Support Upgraded functions of GM4-CPUC (CPU Only)
New
-
Partial Upgrade
- Low Speed, 3 Exts.
- Support Upgraded functions of GM4-CPUC (CPU Only)
Old
-
Partial Upgrade
- Low Speed, 3 Exts.
- Support Upgraded functions of GM4-CPUC (CPU Only)
Old
Old
Old
Ext.
Cable
Old
New
- Names of New type Bases and Extension Cables
Basic Base
Extension Base
4 Modules
GM4-B4MH
GM4-B4EH
6 Modules
GM4-B6MH
GM4-B6EH
8 Modules
GM4-B8MH
GM4-B8EH
66
Name
Length
Name
Length
G4C-E061
0.6m
G4C-E102
10m
G4C-E601
6m
G4C-E152
15m
LG PLC
New-Product (Fast Ethernet)
1. Fast Ethernet
 100/10Mbps Fast Ethernet for Industrial systems.
 100BaseT, 100BaseF(Fiber Optic), 10BaseT, 10BaseF(Fiber Optic)
 Support 2 type Ethernet - Open Type(Information Level) Ethernet and Dedicated
(Between LG PLCs) Ethernet
 Support Internet Service
- Mail Server (POP3, SNMP)
- Web Server (Next version)
 Realized High Reliance and functions using 32Bit Processor.
 Keep the functions of old version Ethernet (GMWin Service, Frame Editor etc.)
Server
100BaseF (Fiber Optic)
MAU
MAU
HUB
HMI PC
HUB
100BaseT (TP)
100BaseT (TP)
HMI PC
67
LG PLC
New-Product (Fast Ethernet)
2. Specifications
 General Specifications
Fast Ethernet
(Open)
Fast Ethernet
(Dedicated)
Ethernet
Baud Rate
100/10Mbps
100/10Mbps
10Mbps
Media
100BaseT/F(Fiber)
10Base5/T/F(Fiber)
100BaseT/F(Fiber)
10Base5/T/F(Fiber)
10Base5/2/T
Processor
32Bit RISC Processor
16Bit Processor
Protocol
TCP/IP, UDP/IP
TCP/IP, UDP/IP
Data Capacity
200word / Block (Max 64Block), 1446Byte / Frame
No. of Channel
16Ch
Token Passing
Dedicated Service
●
×
●
FB Service
●
●
●
High Speed Link Service
●
●
●
E-Mail Service
●
×
×
Usage
Communication between
PC(MMI) and LG PLCs
Communication between
LG PLCs
68
Communication between
PC(MMI) and LG PLCs
LG PLC
New-Product (MASTER-K120S)
1. Characteristic of MASTER-K120S
√ Main Unit
AC Power(85~264V), IO Points : 60 Points (DC24V Input 36Points, Relay Output 24Points)
Total 120Points Extension is Possible(3 Modules can be connected to 1 main base)
Enlarge P area for Remote control(P000 ~ P63F)
√ Various Extension module
10 Points I/O, (DC/Relay), 20 Points I/O(DC/Relay), 10 Points Output (TR)
Hybride Analog I/O (A/D 2Ch,D/A 1Ch), AI(A/D 4Ch), AO (D/A 4Ch, Current Output)
Analog Timer(4Ch), RTC Pack, Memory Pack(G7M-256B, for Back-up the program)
RS-422 Module, RS-232C Module(Modem), FNET, RNET (Master), PNET , DNET (Slave)
√ Hign Speed Processing (Speed enlarged 2 times than MK80S )
Basic Sequence : 0.1 ~ 0.9us / instruction
Application function : some us ~ 10s of us /instruction
Special Module Processing : 100s of us ~ 1ms /Module
√ Battery-less Back-up
Program Back-up : EEPROM (EEPROM Back-up when Edit on Run) *Automatically
Data Back-up : Super Capacitor(Over than 2000h in )
69
LG PLC
New-Product (MASTER-K120S)
√ Built-in High Speed Counter (32bit signed processing)
1Phase : 100khz 2ch, 20khz 2ch(Total 4Ch)
2Phase : 50Khz 1ch, 10Khz 1Ch (Total 2Ch)
Additional Function : Ring counter, Value Compare / Band compare,
Compare value agreement Interrupt, RPM Function
√ Input Processing Functions
Input Filtering Function : Set Filtering time (1 ~ 15ms)
Pulse Catch Function : 10us(P0,P1), 50us(P2~P7)
External Interrupt Function : 10us(P0,P1), 50us(P2~P7)
√ Position Control Function
Number of Ch. : 2 Ch(100Kpps)
Operating Mode : Single, Repeat, Automatic, Continuous, Uniform Velocity Operating
Additional Function : Return to Origin, Jog Operating, PWM Output
√ Enlarging No. of Communication ch. And Functions.
Built-in RS-232C / RS-485 2Ch(Simultaneous Use is available)
Supports User-defined Protocol and Monitoring protocol with KGLWIN
√ Add Built-in PID Functions
Relay/PRC Auto-tuning / PWM Output
Position/Velocity calculation type / Prevention overcrowding Differential Calculation
70
LG PLC