Revision 1 December 2014 Basic Electricity Part 2 Instructor Guide Reviewed by: Cassandra Bitler Project Manager, OGF Approved by: Robert Coovert Manager, INPO Learning Development Approved by: Kevin Kowalik Chairperson, Industry OGF Working Group 11/13/2014 Date 11/13/2014 Date 11/13/2014 Date NOTE: Signature also satisfies approval of associated student guide and PowerPoint presentation. GENERAL DISTRIBUTION GENERAL DISTRIBUTION: Copyright © 2014 by the National Academy for Nuclear Training. Not for sale or for commercial use. This document may be used or reproduced by Academy members and participants. Not for public distribution, delivery to, or reproduction by any third party without the prior agreement of the Academy. All other rights reserved. NOTICE: This information was prepared in connection with work sponsored by the Institute of Nuclear Power Operations (INPO). Neither INPO, INPO members, INPO participants, nor any person acting on behalf of them (a) makes any warranty or representation, expressed or implied, with respect to the accuracy, completeness, or usefulness of the information contained in this document, or that the use of any information, apparatus, method, or process disclosed in this document may not infringe on privately owned rights, or (b) assumes any liabilities with respect to the use of, or for damages resulting from the use of any information, apparatus, method, or process disclosed in this document. ii Table of Contents INTRODUCTION....................................................................................................................... 1 TLO 1 GENERATING AC VOLTAGE ........................................................................................ 2 Overview ........................................................................................................................... 2 ELO 1.1 Simple AC Generator ......................................................................................... 2 ELO 1.2 Sine Wave Output .............................................................................................. 3 ELO 1.3 AC Generation Terminology .............................................................................. 5 ELO 1.4 Calculating RMS Voltage and Current .............................................................. 7 ELO 1.5 Phase Relationships ............................................................................................ 9 TLO 1 Summary ............................................................................................................. 11 TLO 2 INDUCTORS, CAPACITORS, AND POWER IN AC CIRCUITS .......................................... 11 Overview ......................................................................................................................... 11 ELO 2.1 Inductors ........................................................................................................... 12 ELO 2.2 Capacitors ......................................................................................................... 16 ELO 2.3 Inductive Reactance ......................................................................................... 20 ELO 2.4 Capacitive Reactance ....................................................................................... 23 ELO 2.5 Impedance ........................................................................................................ 25 ELO 2.6 Apparent, True, and Reactive Power................................................................ 27 ELO 2.7 Power Factor..................................................................................................... 30 TLO 2 Summary ............................................................................................................. 33 TLO 3 TRANSFORMERS ........................................................................................................ 34 Overview ......................................................................................................................... 34 ELO 3.1 Transformer Terminology ................................................................................ 35 ELO 3.2 Transformers Components ............................................................................... 36 ELO 3.3 Voltage, Current and Power Relationships ...................................................... 38 ELO 3.4 Transformer Applications................................................................................. 40 TLO 3 Summary ............................................................................................................. 43 TLO 4 ELECTRICAL DISTRIBUTION SYSTEMS ...................................................................... 44 Overview ......................................................................................................................... 44 ELO 4.1 Basic Electrical Distribution System ................................................................ 44 ELO 4.2 Electrical Distribution Terminology ................................................................ 47 ELO 4.3 Single-Phase Load Connections and Three-Phase Systems ............................. 50 ELO 4.4 Wye and Delta Systems .................................................................................... 52 ELO 4.5 Unbalanced Loads ............................................................................................ 56 ELO 4.6 Power Distribution Schemes ............................................................................ 57 TLO 4 Summary ............................................................................................................. 62 TLO 5 ELECTRICAL TEST EQUIPMENT ................................................................................. 62 Overview ......................................................................................................................... 62 ELO 5.1 Use of Common Test Equipment ..................................................................... 62 ELO 5.2 Operation of Common Test Equipment ........................................................... 63 TLO 5 Summary ............................................................................................................. 70 BASIC ELECTRICITY PART 2 SUMMARY ............................................................................... 70 iii This page is intentionally blank. iv Basic Electricity Part 2 Revision History Revision Date Version Number Purpose for Revision Performed By 11/6/2014 0 New Module OGF Team 12/10/2014 1 Added signature of OGF Working Group Chair OGF Team Duration 11 hours Logistics Ensure that the presentation space is properly equipped with the following: Projector Internet access, if needed Whiteboard or equivalent Space for notes, parking lot, mockups, or materials Sufficient space for all students Ensure that the following course materials are prepared and staged: All student materials Instructor materials Media, photos, and illustrations Props, lab equipment, or simulator time, as applicable Ensure that all students have fulfilled the course prerequisites, if applicable. Instructor preparation: Review the course material prior to beginning the class. Review the NRC exam bank and as many new exams as are available prior to the class to ensure that you are prepared to address those items. Ensure that all students have access to the training material for self-study purposes. Introduction This module will review methods of generating, transforming, and distributing AC power, including use of common electrical test equipment. Rev 1 Logistics Use PowerPoint slides 1–3 and the instructor guide (IG) to introduce the Basic Electricity Part 2 module. 1 Objectives At the completion of this training session, the trainee will demonstrate mastery of this topic by passing a written exam with a grade of 80 percent or higher on the following Terminal Learning Objectives (TLOs): 1. Describe the theory of operation and operating characteristics of an AC generator. 2. Describe the construction and theory of operation of Inductors and Capacitors, their effects on AC electrical circuits, and relationship to power factor. 3. Describe the construction, operation, and applications of transformers. 4. Describe basic industrial electrical distribution, including typical wiring schemes used and the advantages of three-phase systems. 5. Given an electrical measuring device or piece of test equipment, describe the use of that equipment including the electrical parameter measured. TLO 1 Generating AC Voltage Overview Duration 5 minutes Logistics Use PowerPoint slides 4–5 and the IG to introduce TLO 1. In this section, you will learn methods of AC voltage generation. AC voltage generation is the core business of a power plant, and an operator must know how generators work in order to monitor and control them. Objectives Upon completion of this lesson, you will be able to do the following: 1. Describe the operation of a simple AC generator. 2. Describe the development of a sine-wave output in an AC generator. 3. Define common terms in relation to AC generation. 4. Describe the relationship between peak, average, and RMS values of voltage in an AC power source. 5. Given a diagram of two sine waves, describe the phase relationship between the two waves. ELO 1.1 Simple AC Generator Duration 15 minutes Logistics Use PowerPoint slides 6–8 and the IG to present ELO 1.1. Introduction In this section, you will learn how an AC generator creates AC voltage. Simple AC Generator A simple AC generator consists of a conductor or loop of wire in a magnetic field produced by an electromagnet. The two ends of the loop connect to slip rings. The slip rings make contact with two brushes. When the loop rotates, it cuts magnetic lines of force, first in one direction, and then the other. 2 Rev 1 As the conductor passes through the magnetic field, the magnetic field induces a voltage in the conductor and the slip rings transfer this voltage in the conductor as voltage output. Figure: Simple AC Generator Knowledge Check An AC generator has all of the following except: A. a commutator B. a magnetic field C. slip rings D. a conductor in relative motion with the magnetic field ELO 1.2 Sine Wave Output Duration 15 minutes Logistics Use PowerPoint slides 9–13 and the IG to present ELO 1.2. Inform Emphasize the sine wave output is through the slip rings and brushes of the generator. Introduction In this section, you will learn how an AC generator develops a sine wave output. Developing an AC Sine Wave Voltage When the loop is in the vertical position, at 0º, (0 degrees of rotation in the figure below) the coils are moving parallel to the magnetic field and do not cut magnetic lines of force. At that instant, there is no voltage induced in the loop. As the coil rotates in a clockwise direction, each side of the coil cuts the magnetic lines of force in opposite directions. The direction (polarity) of the induced voltages depends on the direction of movement of the coil. The induced voltages are additive, making slip ring X positive (+) and slip ring Y negative (-). The potential across resistor R causes a current to flow from Y to X through the resistor. This current increases until it reaches a maximum value when the coil is horizontal to the magnetic lines of force at Rev 1 3 90º. At that instant, the horizontal coil is moving perpendicular to the magnetic field and cutting the greatest number of magnetic lines of force. As the coil continues to turn, the induced voltage and current decrease until both reach zero, when the coil is again in the vertical position (180º). The next half revolution produces an equal voltage, except with reversed polarity (270º and 360º). The current flow through R is now from X to Y. Figure: Developing an AC Sine Wave Voltage The alternating reversal of polarity results in the generation of a voltage, as shown above. As the coil rotates through 360º, voltage output in the shape of a sine wave results. Knowledge Check In a simple AC generator, ______________________ causes the AC sine wave output. 4 A. the changes in relative motion of the conductor and the magnetic field B. commutation C. changing speed of the rotating element D. the pre-programmed oscillation of the field Rev 1 ELO 1.3 AC Generation Terminology Duration 15 minutes Logistics Use PowerPoint slides 14–17 and the IG to present ELO 1.3. Introduction In this section, you will learn terminology necessary to describe AC power and measure its effect. Period and Frequency When an AC generator produces a voltage, the resulting current varies in step with the voltage. As the generator coil rotates 360°, the output voltage goes through one complete cycle. In one complete cycle, the voltage increases from zero to Emax in one direction, decreases to zero, increases to Emax in the opposite direction (negative Emax), and then decreases to zero again. The period is the time required for the generator to complete one cycle. The frequency (measured in hertz) is the number of cycles completed per second. Peak Voltage and Current In the figure below, Emax occurs at 90°. This value is termed the peak voltage. One way to quantify AC voltage or current is by peak value: peak voltage (Ep) or peak current (Ip). Peak means the maximum voltage or current appearing on an AC sine wave. Peak to Peak Voltage and Current Another commonly used term associated with AC is peak-to-peak value (Ep-p or Ip-p). Peak to peak refers to the magnitude of voltage, or current range, spanned by the sine wave. Figure: AC Sine Wave Voltage Rev 1 5 Effective Value of AC A sine wave like the one shown graphically in the figure below presents the AC generator output. Figure: AC Voltage Sine Wave Effective value is the value most commonly used for quantifying AC. The effective value of AC is the amount of AC that produces the same heating effect as an equal amount of DC. An one ampere effective value of AC will produce the same amount of heat in a conductor, in a given time, as one ampere of DC. The heating effect of a given AC current is proportional to the square of the current. It is possible to calculate the effective value of AC by squaring all the amplitudes of the sine wave over one period, taking the average of these values, and then taking the square root of the average. The effective value, because it is the root of the mean (average) square of the currents, and is termed the root-mean-square, or RMS value. Knowledge Check Match the terms to their appropriate definitions. 6 1. The time required for the generator to complete one cycle A. Period 2. The number of cycles completed per second B. Peak-to-peak 3. The magnitude of voltage or current range spanned by the sine wave. C. Frequency 4. The root of the mean (average) square of the currents or voltages D. RMS Rev 1 Knowledge Check Answer 1. A – Period 2. C – Frequency 3. B – Peak-to-peak 4. D – RMS ELO 1.4 Calculating RMS Voltage and Current Introduction In this section, you will learn how to calculate RMS current and voltage. Effective Value of AC The effective value of current or voltage of an AC signal is equal to the root mean square (RMS) of the signal. In an AC circuit, the current value changes continuously over the period (or frequency). To calculate the effective value of AC, square the average amplitudes of the sine wave over one period, and then take the square root of the result. The following figure illustrates the effective current applied to a sine wave, Figure: Effective Value of AC Current The RMS and average values are calculated in the same manner for either curve even though they do not have the same frequency or period. The upper curve shows a plot of the values of I over time and the effective value of I; the lower curve shows a plot of the values of I2 over time, and the average current. Rev 1 7 Duration 20 minutes Logistics Use PowerPoint slides 18–20 and the IG to present ELO 1.4. The dashed line is the average of the I2 values, and the square root of that value is the RMS, or effective value. (Square root of the mean of the squared deviation of a waveform). The average value is ½ Imax2. The RMS value is √2 𝐼 2 𝑚𝑎𝑥 then which is approximately equal to 0.707 Imax. Calculate the effective value of voltage or current for an AC sine wave using: 𝐸𝑓𝑓𝑒𝑐𝑡𝑖𝑣𝑒 𝑣𝑎𝑙𝑢𝑒 (𝑅𝑀𝑆) = 𝑝𝑒𝑎𝑘 𝑣𝑎𝑙𝑢𝑒 × 0.707 Normal convention is that the values of AC current (I), and voltage (E) are RMS values. Calculating RMS Voltage and Current Step Action 1. Determine the peak current or voltage. 2. Multiply the peak current or voltage by 0.707. 3. This is the effective (RMS) value for voltage or current. RMS Voltage Demonstration The peak value of voltage in an AC circuit is 200 V. What is the RMS value of the voltage? Solution: E = 0.707 Emax E = 0.707 (200 V) E = 141.4 V RMS Current Demonstration The peak current in an AC circuit is 10 amps. What is the RMS value of current? 8 Rev 1 Solution: I = 0.707 Imax I = 0.707 (10 amps) I = 7.07 amps Knowledge Check The peak value of voltage in an AC circuit is 250 volts. Calculate the effective voltage. A. 120 volts B. 125 volts C. 177 volts D. 353 volts ELO 1.5 Phase Relationships Duration 15 minutes Logistics Use PowerPoint slides 21–24 and the IG to present ELO 1.5. Introduction In this section, you will learn definitions of phase relationships in AC power. Phase Angle Guidelines Phase angle is the fraction of a cycle, in degrees, that has gone by since a voltage or current has passed through a given value. The given value is normally zero. From the figure below, take point 1 on the sine wave as the starting point or zero phase. The phase angle at Point 2 is 30°, Point 3 is 60°, Point 4 is 90°, and so on, until Point 13 where the phase angle is 360°, or zero once again. Figure: AC Voltage Sine Wave Rev 1 9 Phase Example Phase difference is another common term for phase angle. Phase difference describes two different voltages that have the same frequency, which pass through zero values in the same direction, but at different times. In the figure below, the angles along the axis indicate the phases of voltages e1 and e2. At 120°, e1 passes through the zero value, which is 60° ahead of e2 (e2 equals zero at 180°). We describe this as voltage e1 leads e2 by 60 electrical degrees, or voltage e2 lags e1 by 60 electrical degrees. Figure: Phase Relationship Phase difference can also compare two different currents or a current and a voltage. If the phase difference between two currents, two voltages, or a voltage and a current is zero degrees, they are termed to be in phase. If the phase difference is any amount other than zero, they are out of phase. Knowledge Check When two AC voltages reach their peak voltage at the same time, the voltages are said to be __________________. 10 A. leading B. lagging C. in phase D. out of phase Rev 1 TLO 1 Summary In this section, you learned the basic theory behind generating an AC voltage, AC power terminology, and phase relationships. The module on AC Motors and Generators provides more detail about AC generators. 1. A simple AC generator requires a magnetic field, a conductor, and relative motion to generate a voltage. 2. A sine wave output results as the conductor rotates through the magnetic field with the conductor connected through slip rings and brushes to an output source. The output varies in proportion to the strength of the magnetic field that the conductor passes through. 3. Common terms used in relation to AC generators are period and frequency, peak voltage and current, effective value of AC, and peak to peak voltage and current. 4. Measured voltage in AC circuits is usually the effective voltage (RMS), that is equal to peak voltage times 0.707. 5. Phase angle of sine waves is the fraction of a cycle in degrees that a voltage or current has passed through a given value of a sine wave, usually zero. A three-phase output has each phase out of phase by 120 degrees; a later chapter will cover three-phase output in more detail. Duration 15 minutes Logistics Use PowerPoint slides 25–27 and the IG to review TLO 1 material. Use directed and nondirected questions to students, check for understanding of ELO content, and review any material where student understanding of ELOs is inadequate. Figure: Three-Phase Power Output Now that you have completed this lesson, you should be able to: 1. Describe the operation of a simple AC generator. 2. Describe the development of a sine-wave output in an AC generator. 3. Define common terms in relation to AC generation. 4. Describe the relationship between peak, average, and RMS values of voltage in an AC power source. 5. Given a diagram of two sine waves, describe the phase relationship between the two waves. TLO 2 Inductors, Capacitors, and Power in AC Circuits Overview In this section, you will learn the effects of inductors and capacitors on AC circuits. Operators must understand the effects of inductors and capacitors to monitor and anticipate the response of electrical machines and systems. Rev 1 11 Duration 5 minutes Logistics Use PowerPoint slides 28–29 and the IG to introduce TLO 2. Objectives Upon completion of this lesson, you will be able to do the following: 1. Describe how current flow, magnetic field, and stored energy in an inductor relate to one another, and how an inductor opposes a change in current flow. 2. Describe the construction of a capacitor, explain how it stores energy, and explain how it opposes a change in voltage. 3. Describe inductive reactance (XL) and the phase relationship between current and voltage in an inductive circuit. 4. Define capacitive reactance (XC) and the phase relationship between current and voltage in a capacitive circuit. 5. Define impedance (Z). 6. Define apparent, true, and reactive power using a power triangle. 7. Define power factor as it relates to true power and apparent power, and define leading and lagging power factors. ELO 2.1 Inductors Duration 30 minutes Logistics Use PowerPoint slides 30–38 and the IG to present ELO 2.1. Introduction An inductor is a circuit element that stores electrical energy in the form of a magnetic field. It is usually a coil of wire wrapped around a core of permeable material. Circuits containing inductors behave differently than a purely resistive circuit. Counter-Electromotive Force (CEMF) In the figure below, when the DC current is flowing through Wire A, it generates a magnetic field around Wire A, but does not induce an electromotive force (EMF) into Wire B because there is no relative motion between the magnetic field and Wire B (DC circuit). If we open the switch, the current stops flowing in Wire A, and the magnetic field collapses. As the field collapses, it moves relative to Wire B. The field movement induces an EMF or voltage in Wire B. 12 Rev 1 Figure: Induced EMF This is an example of Faraday’s Law, which states that when a conductor moves through a magnetic field, or when the magnetic field moves past a conductor, a voltage is induced in the conductor. The EMF induced in Wire B causes a current to flow whose magnetic field opposes the change in the magnetic field that produced it. For this reason, an induced EMF is termed Counter Electromotive Force or CEMF. This is an example of Lenz’s Law, which states that the induced EMF opposes the EMF that caused it. Inducing Electromotive Force The three requirements for inducing an EMF are: A conductor A magnetic field Relative motion between the two The faster the movement between the two, or the faster the magnetic field collapses or expands, the greater the induced EMF. Coiling the wire in either Circuit A or Circuit B, or both, as shown in the following figure, increases the induction. Increasing the DC voltage will increase the current through wire A and result in a stronger magnetic field, which will also increase the voltage induced in wire B. Rev 1 13 Figure: Induced EMF in Coils Self-Induced Electromotive Force (EMF) Self-induced EMF is another phenomenon of induction. The circuit shown in the figure below contains a coil of wire called an inductor (L). As current flows through the circuit, a large magnetic field sets up around the coil. Since the current is not changing, there is no EMF produced. If we open the switch, current flow stops and the field around the inductor collapses. This collapsing magnetic field produces a voltage in the coil. This is a self-induced EMF. Figure: Self-Induced EMF Lenz’s Law gives the polarity of self-induced EMF. The polarity is in the direction that opposes the change in the magnetic field that induced the EMF. The resulting current caused by the induced EMF tends to maintain the same amount of current that existed in the circuit before opening the switch. The inductor maintains current flow until the magnetic field has collapsed entirely. For this reason, an inductor tends to oppose a change in current flow. Inductance The induced EMF, or counter EMF (CEMF), is proportional to the time rate of change of the current. The proportionality constant is the inductance (L). Inductance is a measure of an inductor’s ability to induce CEMF, measured in henries (H). 14 Rev 1 An inductor has an inductance of one henry when a one amp per second change in current produces one volt of CEMF, as shown in the equation below. 𝐶𝐸𝑀𝐹 = −𝐿 ∆𝐼 ∆𝑡 Where: CEMF = Induced voltage (volts) L = Inductance (henries) ∆𝐼 ∆𝑡 = Time rate of change of current (amp/sec) The minus sign shows that the CEMF is opposite in polarity to the applied voltage. Inductors in Series Example To calculate the equivalence of inductors in series, simply add the inductance values, like resistors in series. Equivalent inductance (Leq) of multiple inductors in series shown below is: 𝐿𝑒𝑞 = 𝐿1 + 𝐿2 + . . . 𝐿𝑛 The figure below shows two inductors in series. Figure: Inductors in Series Inductors in Parallel Example The figure below shows two inductors in parallel. To calculate the equivalence of inductors in parallel, combine the values like resistors in parallel as shown below. 1 1 1 1 = + + … 𝐿𝑒𝑞 𝐿1 𝐿2 𝐿𝑁 Rev 1 15 Figure: Inductors in Parallel Knowledge Check Select all of the statements about inductors that are true. A. An inductor is a circuit element that will store electrical energy in the form of a magnetic field. B. An inductor stores energy as a stored charge between two plates. C. An inductor is usually a coil of wire wrapped around a core of permeable material. D. Inductors oppose a change in voltage. ELO 2.2 Capacitors Duration 30 minutes Logistics Use PowerPoint slides 39–47 and the IG to present ELO 2.2. Introduction In this section, you will learn how capacitors store energy and their effects on AC circuits. Capacitors Capacitors are electrical devices constructed of two metal plates separated by an insulating material, called a dielectric (shown below). The schematic symbols shown in (b) and (c) below apply to all capacitors. 16 Rev 1 Figure: Capacitor Construction and Symbols Charging a Capacitor The two conductor plates of the capacitor, shown as (a) in the figure below, are electrically neutral, because there are as many positive as negative charges on each plate. The capacitor, therefore, has no charge. Now, suppose we connect a battery across the plates, shown in (b) below. When the switch is closed (c), the negative charges on Plate A are attracted to the positive side of the battery, while the positive charges on Plate B are attracted to the negative side of the battery. This movement of charges will continue until the difference in charge between Plate A and Plate B is equal to the voltage of the battery. This is now a charged capacitor. Capacitors store energy as an electric field between the two plates. Figure: Charging a Capacitor Because very few of the charges can cross between the plates (the insulating dielectric prevents this), the capacitor will remain in the charged state even when the battery is disconnected. Because the opposite charges on the opposing plates attract each other, they will tend to oppose any changes in Rev 1 17 charge. In this manner, a capacitor will oppose any change in voltage felt across it. Discharging a Capacitor If we place a conductor across the plates (b) below, electrons will flow through the conductor back to Plate A, and the charges will be neutralized. This is now a discharged capacitor. Figure: Discharging a Capacitor Capacitance Capacitance is the ability to store an electrical charge. Capacitance is equal to the amount of charge that can be stored divided by the applied voltage, as shown in the equation below. 𝐶= 𝑄 𝑉 Where: C = Capacitance (F) Q = Amount of charge (Coulombs) V = Voltage (V) The unit of capacitance is the farad (F). A farad is the capacitance that will store one coulomb of charge when one volt acts across the plates of the capacitor. The dielectric constant (K) describes the ability of the dielectric to store electrical energy, as compared to air. Air is used as a reference and is given a dielectric constant of 1. Therefore, the dielectric constant is dimensionless. Some other dielectric materials are paper, Teflon, Bakelite, mica, and ceramic. 18 Rev 1 The capacitance of a capacitor depends on three things. Area of conductor plates Separation between the plates Dielectric constant of insulation material The equation below illustrates the formula to find the capacitance of a capacitor with two parallel plates. 𝐶=𝐾 𝐴 (8.85 × 10−12 ) 𝑑 Where: C = Capacitance K = Dielectric constant A = Area d = Distance between the plates 8.85 x 10-12 = Constant of proportionality Types of Capacitors Dielectric material serves to classify all commercial capacitors. The most common dielectrics are air, mica, paper, and ceramic capacitors, plus the electrolytic type. Capacitors in Series Example Capacitors in series are combined like resistors in parallel. The figure below shows the total capacitance, CT, of capacitors connected in series and equation follows. Figure: Capacitors Connected in Series 1 1 1 1 1 = + + + … 𝐶𝑇 𝐶1 𝐶2 𝐶3 𝐶𝑁 When only two capacitors are in series, the equation simplifies as shown below. 𝐶𝑇 = 𝐶1 𝐶2 𝐶1 + 𝐶2 When all the capacitors in series are the same value, compute the total capacitance by dividing the capacitor’s value by the number of capacitors in series as shown below. 𝐶𝑇 = Rev 1 𝐶 𝑁 19 Where: C = Value of any capacitor in series N = The number of capacitors in series with the same value. Capacitors in Parallel Example Capacitors in parallel are combined like resistors in series. When connected in parallel, the total capacitance, CT, is the sum of the individual capacitances as given below. 𝐶𝑇 = 𝐶1 + 𝐶2 + 𝐶3 + … + 𝐶𝑁 Figure: Capacitors Connected in Parallel Knowledge Check A capacitor is ________________________________. A. two metal plates separated by an insulating material that opposes a change in current flow B. two metal plates separated by an insulating material that opposes a change in voltage C. a coil of wire around a magnetic core that opposes a change in voltage D. a coil of wire around a magnetic core that opposes a change in current flow ELO 2.3 Inductive Reactance Duration 20 minutes Logistics Use PowerPoint slides 48–55 and the IG to present ELO 2.3. Introduction In AC circuits, inductors present a resistance to current flow that is termed inductive reactance. In order to understand the behavior of AC circuits, it is necessary to understand inductive reactance and its effects on voltage and current. Inductive Reactance Any device relying on magnetism or magnetic fields to operate is a form of inductor. Motors, generators, transformers, and coils are all inductors. 20 Rev 1 In an inductive AC circuit, the current is continually changing and is continuously inducing an EMF. Because this EMF opposes the continuous change in the flowing current, we measure its effect in ohms. This opposition of the inductance to the flow of an alternating current is inductive reactance (XL). The equation below is the mathematical representation of the current flowing in a circuit that contains only inductive reactance. 𝐼= 𝐸 𝑋𝐿 Where: I = Effective current (A) XL = Inductive reactance (Ω) E = Effective voltage across the reactance (V) The value of XL in any circuit is dependent on the inductance of the circuit and on the rate at which the current is changing through the circuit. This rate of change depends on the frequency of the applied voltage. The equation below is the mathematical representation for XL. 𝑋𝐿 = 2𝜋𝑓𝐿 Where: π ≈ 3.14 f = Frequency (Hertz) L = Inductance (Henries) The magnitude of an induced EMF in a circuit depends on how fast the flux that links the circuit is changing. In the case of self-induced EMF (such as in a coil), a counter EMF is induced in the coil due to a change in current and flux in the coil. This CEMF opposes any change in current, and its value at any time will depend on the rate at which the current and flux are changing at that time. Inductors in AC circuits expand and collapse their magnetic fields in an attempt to keep current in the circuit constant. In a purely inductive circuit, the resistance is negligible in comparison to the inductive reactance. Voltage and Current Relationship in an Inductive Circuit As previously stated, any change in current in a coil (either a rise or a fall) causes a corresponding change of the magnetic flux around the coil. Because the current changes at its maximum rate when it is going through its zero value at 90° (point b I n the figure below) and 270° (point d), the flux change is also the greatest at those times. Consequently, the selfinduced EMF in the coil is at its maximum value at these points. Because the current is not changing at the point when it is going through its peak value at 0° (point a), 180° (point c), and 360° (point e), the flux change is Rev 1 21 zero at those times. Therefore, the self-induced EMF in the coil is at its zero value at these points. Figure: Current, Self-Induced EMF, and Voltage in an Inductive Circuit According to Lenz’s Law, the induced voltage always opposes the change in current flow. Referring to the figure above, with the current at its maximum negative value (point a), the induced EMF is at a zero value and falling. Thus, when the current rises in a positive direction (point a to point c), the induced EMF is of opposite polarity to the applied voltage and opposes the rise in current. Notice that as the current passes through its zero value (point b) the induced voltage reaches its maximum negative value. When the current is at its maximum positive value (point c), the induced EMF is at a zero value and rising. As the current is falling toward its zero value at 180° (point c to point d), the induced EMF is of the same polarity as the current and tends to keep the current from falling. When the current reaches a zero value, the induced EMF is at its maximum positive value. Later, when the current is increasing from zero to its maximum negative value at 360° (point d to point e), the induced voltage is of the opposite polarity as the current and tends to keep the current from increasing in the negative direction. Thus, the induced EMF lags the current by 90°. The value of the self-induced EMF varies as a sine wave and lags the current by 90°, as shown in the figure above. The applied voltage must be equal and opposite to the self-induced EMF at all times. Therefore, the current lags the applied voltage by 90° in a purely inductive AC circuit. 22 Rev 1 Knowledge Check Inductive reactance is caused by__________________________. A. the induced EMF in inductors B. stored electrical charge in circuit components C. hysteresis losses D. resistance in the conductors ELO 2.4 Capacitive Reactance Duration 20 minutes Logistics Use PowerPoint slides 56–61 and the IG to present ELO 2.4. Introduction In AC circuits, capacitors present a resistance to current flow known as capacitive reactance. In order to understand the behavior of AC circuits, you must understand capacitive reactance and its effects on voltage and current. Capacitive Reactance There are many natural forms of capacitance in AC power circuits, such as transmission lines, fluorescent lighting, and computer monitors. Normally, the inductors counteract the effects of capacitance in an electrical distribution system. However, where capacitors outnumber inductive devices, capacitive reactance will affect the amount of current flowing in an AC electrical circuit. Capacitors in an AC circuit charge and discharge in an attempt to keep voltage constant. Capacitive reactance is the opposition by a capacitor (or a capacitive circuit) to the flow of AC current. The capacitance of the circuit and the rate at which the applied voltage is changing affect the current flowing in a capacitive circuit. The frequency of the voltage supply determines the rate at which the applied voltage is changing. If the supply voltage frequency or the capacitance of a given circuit is increased, the current flow will increase. If the frequency or capacitance is increased, the opposition to current flow decreases; therefore, capacitive reactance, which is the opposition to current flow, is inversely proportional to frequency and capacitance. The units of capacitive reactance (XC) are ohms, just like inductive reactance. The equation below is a mathematical representation for capacitive reactance. 𝑋𝐶 = Rev 1 1 2𝜋𝑓𝐶 23 Where: f = Frequency (Hz) π ≈ 3.14 C = Capacitance (farads) The equation below is the mathematical representation for the current that flows in a circuit with only capacitive reactance. 𝐼= 𝐸 𝑋𝐶 Where: I = Effective current (A) E = Effective voltage across the capacitive reactance (V) XC = Capacitive reactance (Ω) Voltage and Current Relationships in a Capacitive Circuit The figure below shows a plot of the variation of an alternating voltage applied to a capacitor, the charge on the capacitor, and the current flowing through the capacitor. The current flow in an AC circuit containing capacitance depends on the rate at which the voltage changes. The current flow in the figure below is greatest at points a, c, and e. At these points, the voltage is changing at its maximum rate (i.e., passing through zero). Between point a and point b, the voltage and charge are increasing, and the current flow is into the capacitor, but decreasing in value. At point b, the capacitor is fully charged, and the current is zero. From point b to point c, the voltage and charge are decreasing as the capacitor discharges, and its current flows in a direction opposite to the voltage. From point c to point d, the capacitor begins to charge in the opposite direction, and the voltage and current are again in the same direction. At point d, the capacitor is fully charged, and the current flow is again zero. From point d to point e, the capacitor discharges, and the flow of current is opposite to the voltage. The figure shows the current leading the applied voltage by 90°. In any purely capacitive AC circuit, current leads applied voltage by 90°. 24 Rev 1 Figure: Voltage, Charge, and Current in a Capacitive Circuit Knowledge Check Capacitive reactance is dependent on all of the following except ____________________. A. applied voltage B. frequency C. area of the conducting plates D. dielectric constant ELO 2.5 Impedance Introduction No circuit is without some resistance, whether desired or not. Both resistive and reactive components in an AC circuit oppose current flow. The total opposition to current flow in an AC circuit depends on its resistance, its reactance, and the phase relationships between them. Rev 1 25 Duration 20 minutes Logistics Use PowerPoint slides 62–64 and the IG to present ELO 2.5. Impedance Impedance is the total opposition to current flow in an AC circuit. The equation below is the mathematical representation for the magnitude of impedance in an AC circuit. 𝑍 = √𝑅 2 + 𝑋 2 Where: Z = Impedance (Ω) R = Resistance (Ω) X = Net reactance (Ω) Resistance, Reactance and Impedance The figure below shows the relationship between resistance, reactance, and impedance in an AC circuit. Figure: Relationship between Resistance, Reactance, and Impedance The current through a certain resistance is always in phase with the applied voltage. Resistance (R) plots on the zero axis. The current through an inductor lags applied voltage by 90°; inductive reactance (XL) plots along the 90° axis. Current through a capacitor leads applied voltage by 90°; capacitive reactance (XC) plots along the -90° axis. 26 Rev 1 Knowledge Check Adding a capacitor to an inductive circuit will _______________________. A. reduce the impedance, because the capacitive reactance counteracts some of the inductive reactance B. increase the impedance, because all reactance adds to the impedance C. reduce the resistance of the circuit D. cause no change to the circuit at all, since it is primarily inductive ELO 2.6 Apparent, True, and Reactive Power Introduction Whereas a DC electrical circuit has one form of power, power in an AC electrical circuit is comprised of three separate components, each uniquely related to the other. This chapter will discuss true power, apparent power, reactive power, and their behavior in AC electrical circuits. The Power Triangle In AC circuits, current and voltage are normally out of phase due to the effects of inductive and capacitive reactance. As a result, not all the power produced by a generator in an AC application can accomplish work. Power calculations differ in AC circuits from DC circuits. The power triangle, shown below, equates AC power to DC power by showing the relationship between generator output (Apparent Power - S) in volt-amperes (VA), usable power (True Power - P) in watts, and wasted or stored power (Reactive Power - Q) in volt-amperes-reactive (VAR). The phase angle (θ) represents the inefficiency of the AC circuit and corresponds to the total reactive impedance (Z) to current flow in the circuit. Rev 1 27 Duration 30 minutes Logistics Use PowerPoint slides 65–70 and the IG to present ELO 2.6. Figure: Power Triangle The power triangle represents comparable values that can be used directly to find the efficiency level of generated power to usable power, which is expressed as the power factor (discussed later). You can calculate Apparent Power, Reactive Power, and True Power by using the DC equivalent (RMS value) of the AC voltage and current components, along with the power factor. Apparent Power Apparent Power (S) is the power delivered to an electrical circuit. The equation below is a mathematical representation of Apparent Power. Voltamperes (VA) are the units for Apparent Power. 𝑆 = 𝐼 2 𝑍 = 𝐼𝐸 Where: S = Apparent Power (VA) I = RMS current (A) E = RMS voltage (V) Z = Impedance (Ω) True Power True Power (P) is the power consumed by the resistive loads in an electrical circuit. The equation below is a mathematical representation of true power. Watts are the units for true power. 𝑃 = 𝐼 2 𝑅 = 𝐸𝐼 cos 𝜃 28 Rev 1 Where: P = True Power (watts) I = RMS current (A) E = RMS voltage (V) R = Resistance (Ω) θ = Angle between E and I sine waves Reactive Power Reactive Power (Q) is the power component in an AC circuit necessary for the expansion and collapse of magnetic (inductive) and electrostatic (capacitive) fields. Volt-amperes-reactive (VAR) are the units for Reactive Power. The equation below is a mathematical representation for reactive power. 𝑄 = 𝐼 2 𝑋 = 𝐸𝐼 sin 𝜃 Where: Q = Reactive power (VAR) I = RMS current (A) X = Net reactance (Ω) E = RMS voltage (V) θ = Angle between the E and I sine waves Unlike True Power, Reactive Power is unusable power because it is stored in the circuit itself. This power is stored by inductors, because they expand and collapse their magnetic fields in an attempt to keep current constant, and by capacitors, because they charge and discharge in an attempt to keep voltage constant. In AC electrical circuits, inductance and capacitance alternately exchange reactive power (consume and give back) with the circuit’s AC source. Reactive Power is a function of a system’s amperage. The power delivered to the inductance is stored in the magnetic field during field expansion, and returned to the source when the field collapses. The power delivered to the capacitance is stored in the electrostatic field when the capacitor is charging, and returned to the source when the capacitor discharges. The circuit conserves reactive power, since none of the reactive power delivered to the circuit by the source is consumed, but it is all returned to the source. Additionally, these reactive loads consume no True Power in order to maintain their magnetic and electrostatic fields. Alternating current constantly changes; thus, the cycle of expansion and collapse of the magnetic and electrostatic fields constantly occurs. Circulating current is the term for this current that is constantly flowing between the source and the inductive and capacitive loads in an AC circuit in order to maintain magnetic fields. Circulating currents account for no real work in the circuit. Rev 1 29 Total Power The Total Power delivered by the source is the same as Apparent Power. Part of this Apparent Power, called True Power, dissipates by the circuit resistance in the form of heat. The rest of the Apparent Power returns to the source by the circuit inductance and capacitance (Reactive Power). Knowledge Check Match the power terms with their appropriate location on the power triangle. A. Apparent power B. Reactive power C. True power Knowledge Check Answer A – Apparent power C – True power B – Reactive power ELO 2.7 Power Factor Duration 20 minutes Logistics Use PowerPoint slides 71–75 and the IG to present ELO 2.7. Introduction In this section, you will learn the definition of power factor, and understand how it affects AC power systems. Power Factor Power factor (pf) is the ratio between True Power and Apparent Power. True Power is the power consumed by an AC circuit, whereas Apparent Power is a representation of the total power delivered to an AC circuit. Reactive Power accounts for a portion of the Apparent Power, which is 30 Rev 1 power that is stored in an AC circuit and accomplishes no real work in the circuit. Power factor is represented by cos θ in an AC circuit. It is the ratio of True Power to Apparent Power, where θ is the phase angle between the applied voltage and current sine waves and is the angle between P and S on a power triangle. Figure: Power Triangle The equation below is a mathematical representation of power factor. cos 𝜃 = 𝑃 𝑆 Where: cos θ = Power Factor (pf) P = True Power (watts) S = Apparent Power (VA) Lagging Power Factor Power factor also determines what part of the Apparent Power is True Power. It can vary from 1, when the phase angle is 0°, to 0, when the phase angle is 90°. In an inductive circuit, the current lags the voltage. This type of circuit has a lagging power factor, as shown in the figure below. Rev 1 31 Figure: Lagging Power Factor Leading Power Factor In a capacitive circuit, the current leads the voltage. This type of circuit has a leading power factor, as shown in the figure below. Figure: Leading Power Factor An electrical circuit that supplies power to loads such as motors, will exhibit a lagging power factor. An electrical circuit that supplies power to loads such as fluorescent lighting will exhibit a leading power factor. Most industrial electrical distribution systems exhibit a lagging power factor because inductive loads normally account for a larger percentage of the reactance seen in these types of circuits. ELI the ICE Man You may want to use a mnemonic memory device, "ELI the ICE man," to remember the voltage/current relationship in AC circuits. ELI refers to an inductive circuit (L) where current (I) lags voltage (E). ICE refers to a capacitive circuit (C) where current (I) leads voltage (E). 32 Rev 1 Knowledge Check Select all of the statements about power factor (pf) that are true. A. Power factor is the ratio of true power and reactive power. B. Power factor cannot be greater than one. C. Power factor is the sine of the power triangle. D. Power factor is the ratio between true power and apparent power. TLO 2 Summary In this section, you learned about inductors, capacitors, and about how they affect AC power system operation. We also reviewed inductive and capacitive reactance, and their phase relationship to current and voltage. We reviewed the concept of total circuit resistance, termed impedance, and the relationship between true, apparent and reactive power. 1. An inductor stores electrical energy in the form of a magnetic field. The three requirements for inducing an EFM are: a conductor, a magnetic field, and relative motion between them. 2. Capacitors are electrical devices constructed of two metal plates separated by an insulating material, called a dielectric. Capacitors store energy as an electric field between the two plates, as they charge. 3. Inductors present a resistance to current flow that is termed inductive reactance. Because this EMF opposes the continuous change in the flowing current, we measure its effect in ohms. Any device relying on magnetism or magnetic fields to operate is a form of inductor; motors, generators, transformers, and coils are all inductors. XL = 2πf There are many natural forms of capacitance in AC power circuits, such as transmission lines, fluorescent lighting, and computer monitors. When capacitors outnumber inductive devices, capacitive reactance will affect the amount of current flowing in an AC electrical circuit. The units of capacitive reactance (XC) are ohms, just like inductive reactance (XL). 1 𝑋𝐶 = 2𝜋𝑓𝐶 4. Impedance is the total opposition to current flow in an AC circuit. Both resistive and reactive components in an AC circuit oppose current flow. The total opposition to current flow in an AC circuit depends on its resistance, its reactance, and the phase relationships between them. Rev 1 33 Duration 15 minutes Logistics Use PowerPoint slides 76–79 and the IG to review TLO 2 material. Use directed and nondirected questions to students, check for understanding of ELO content, and review any material where student understanding of ELOs is inadequate. 5. In AC circuits, current and voltage are normally out of phase due to the effects of inductive and capacitive reactance. The power triangle equates AC power to DC power by showing the relationship between generator output (Apparent Power - S) in volt-amperes (VA), usable power (True Power - P) in watts, and wasted or stored power (Reactive Power - Q) in volt-amperes-reactive (VAR). The phase angle (θ) represents the inefficiency of the AC circuit and corresponds to the total reactive impedance (Z) to current flow in the circuit. 6. Power factor (pf) is the ratio between True Power and Apparent Power. True Power is the power consumed by an AC circuit, whereas Apparent Power is a representation of the total power delivered to an AC circuit. Now that you have completed this lesson, you should be able to: 1. Describe how current flow, magnetic field, and stored energy in an inductor relate to one another, and how an inductor opposes a change in current flow. 2. Describe the construction of a capacitor, explain how it stores energy, and explain how it opposes a change in voltage. 3. Describe inductive reactance (XL) and the phase relationship between current and voltage in an inductive circuit. 4. Define capacitive reactance (XC) and the phase relationship between current and voltage in a capacitive circuit. 5. Define impedance (Z). 6. Define apparent, true, and reactive power using a power triangle. 7. Define power factor as it relates to true power and apparent power, and define leading and lagging power factors. TLO 3 Transformers Overview Duration 5 minutes Logistics Use PowerPoint slides 80–81 and the IG to introduce TLO 3. In this section, you will learn how transformers operate. Transformers are necessary for power plant operation. Operators must understand how they work in order to monitor and control them. Objectives Upon completion of this lesson, you will be able to do the following: 1. Define the common terms as they pertain to transformers: mutual induction, turns ratio, impedance ratio, and efficiency. 2. Describe the construction of the following components of a transformer: primary coil, secondary coil, and iron core. 3. Describe the voltage, current and power relationships between the primary and secondary windings of transformers. 4. State the applications of each of the types of transformers: distribution transformers, power transformers, control transformers, auto transformers, isolation transformers, instrument potential transformers, and instrument current transformers. 34 Rev 1 ELO 3.1 Transformer Terminology Introduction A transformer is a device that transfers electrical energy from one circuit to another by electromagnetic induction. This energy always transfers without a change in frequency, but usually with changes in current and voltage. In this section, you will learn terminology frequently used in discussion of transformer operations. Transformer Terminology Here are important terms for discussing transformer operation. Mutual Induction If flux lines from the expanding and contracting magnetic field of one coil cut the windings of another nearby coil, a voltage will be induced in that coil. Inducing an EMF in a coil by magnetic lines of flux generated in another coil is mutual induction. The amount of electromotive force (EMF) induced by this method depends on the relative positions of the two coils. Turns Ratio Each winding of a transformer (primary and secondary) contains a certain number of turns of wire. The turns ratio is the ratio of the number of turns of wire in the primary winding to the number of turns of wire in the secondary winding, as shown in the equation below. 𝑇𝑢𝑟𝑛𝑠 𝑅𝑎𝑡𝑖𝑜 = 𝑁𝑃 𝑁𝑆 Where: NP = Number of turns on the primary coil NS = Number of turns on the secondary coil Impedance Ratio Maximum power transfers from one circuit to another through a transformer when the impedances are equal, or matched. A transformer winding constructed with a definite turns ratio can perform an impedance matching function. The turns ratio will establish the proper relationship between the primary and secondary winding impedances. The ratio between the two impedances is the impedance ratio, as shown in the equation below. 𝑁𝑃 2 𝑍𝑝 ( ) = 𝑁𝑆 𝑍𝑆 Efficiency Efficiency of a transformer is the ratio of the power output to the power input, as illustrated by the equation below. 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = 𝑃𝑜𝑤𝑒𝑟 𝑂𝑢𝑡𝑝𝑢𝑡 𝑃𝑆 = × 100 𝑃𝑜𝑤𝑒𝑟 𝐼𝑛𝑝𝑢𝑡 𝑃𝑃 Where: Rev 1 35 Duration 20 minutes Logistics Use PowerPoint slides 82–85 and the IG to present ELO 3.1. PS = Power of secondary PP = Power of primary Knowledge Check Match the terms with their appropriate definitions. 1. Inducing an EMF in a coil by magnetic lines of flux generated in another coil A. Efficiency 2. The ratio of the number of turns of wire in the primary winding to the number of turns of wire in the secondary winding B. Mutual induction 3. The ratio between the two impedances C. Impedance ratio 4. The ratio of the power output to the power input D. Turns ratio Knowledge Check Answer 1. B – Mutual induction 2. D – Turns ratio 3. C – Impedance ratio 4. A – Efficiency ELO 3.2 Transformers Components Duration 20 minutes Logistics Use PowerPoint slides 86–90 and the IG to present ELO 3.2. Introduction In this section, you will learn the components of a transformer and how each function. Transformer Components Every transformer has a primary winding and one or more secondary windings. The primary winding receives electrical power from an AC source and induces electrical energy into the secondary winding(s). The energy appears as an electromotive force (EMF) across the secondary winding, and if a load connects to the secondary, energy in the form of current transfers to the load. Transformers provide a means of transferring electrical energy from one circuit to another with no direct electrical connections between the circuits. They are used extensively for AC power transmission, various control, and indication functions and for isolating electrical circuits from one another. The most important application of a transformer is for raising (stepping-up) or lowering (stepping down) the source of voltage to a desired level. Transformers have the ability to convert power at a given current and voltage to an equivalent power at a different current and voltage. 36 Rev 1 A transformer works on the principle that varying magnetic flux transfers energy by magnetic induction from one set of coils to another. An AC source produces this magnetic flux. The coil of a transformer that is energized from an AC source is called the primary winding (coil), and the coil that delivers the induced AC to the load is called the secondary winding (coil). In the figure below, the primary and secondary coils are on separate legs of the magnetic circuit for ease of understanding. In actual construction, half of the primary and secondary coils wind on each of the two legs, with sufficient insulation between the two coils and the core to insulate the windings from one another and the core. A transformer wound such as the one below will operate at a greatly reduced efficiency due to magnetic leakage. Magnetic leakage is the part of the magnetic flux that passes through either one of the coils, but not through both. As the distance between the primary and secondary windings increases, the magnetic circuit lengthens, and the magnetic leakage increases. Figure: Basic Core Type Transformer When alternating (AC) voltage is applied to the primary winding, an alternating current will flow through the primary winding that will magnetize the iron core, first in one direction and then in the other direction. This alternating flux flowing around the entire length of the magnetic circuit induces a voltage in both the primary and secondary windings. The induced voltage will be at the same frequency as that of the AC source. Since the same flux links both windings, the voltage induced per turn of the primary and secondary windings must be the same value and same direction. In the primary winding, this voltage opposes the voltage applied to the primary winding and is counter-electromotive force (CEMF). Rev 1 37 Knowledge Check Match the terms to the appropriate description. 1. The coil that is energized by the AC source A. Leakage 2. The coil that is connected to the load B. Primary 3. Magnetic material that the coils are wound around C. Secondary Magnetic flux that passes through only 4. one of the coils D. Core Knowledge Check Answer 1. B - Primary 2. C - Secondary 3. D - Core 4. A - Leakage ELO 3.3 Voltage, Current and Power Relationships Duration 20 minutes Logistics Use PowerPoint slides 91–95 and the IG to present ELO 3.3. Introduction One of the most important functions associated with transformers is their ability to step-up or step-down voltage. The voltage induced in the secondary windings of a transformer is dependent on the ratio of turns of the primary winding to turns of the secondary winding. Primary to Secondary Voltage Relationship If the primary winding has more turns than the secondary winding, the output voltage from the secondary winding will be lower than the voltage applied to the primary winding (step-down transformer). Conversely, if the secondary winding has a greater number of turns than the primary winding, the output voltage from the secondary will be greater than the voltage applied to the primary winding (step-up transformer). The voltages induced in the windings of a transformer are directly proportional to the number of turns of the coils in the transformer. The equation below expresses this relationship. 𝑉𝑃 𝑁𝑃 = 𝑉𝑆 𝑁𝑆 Where: VP = Voltage on primary coil VS = Voltage on secondary coil 38 Rev 1 NP = Number of turns on the primary coil NS = Number of turns on the secondary coil The ratio of primary voltage to secondary voltage is the voltage ratio (VR). The ratio of primary turns of wire to secondary turns of wire is the turns ratio (TR). By substituting into the equation above, we find that the voltage ratio is equal to the turns ratio. 𝑉𝑅 = 𝑇𝑅 A voltage ratio of 1:5 (read 1 to 5) means that for each volt on the primary, there will be 5 volts on the secondary. If the secondary voltage of a transformer is greater than the primary voltage, the transformer is a step-up transformer. A ratio of 5:1 means that for every 5 volts on the primary, there will only be 1 volt on the secondary. When secondary voltage is less than primary voltage, the transformer is a step-down transformer. The current ratio is inversely proportional to the voltage ratio in a 1 1 transformer, therefore, the CR = = . 𝑉𝑅 𝑇𝑅 Primary to Secondary Current Relationship The current in the windings of a transformer is inversely proportional to the voltage in the windings. A transformer that steps-up voltage, will stepdown current, and vice-versa. The equation below expresses this relationship. 𝑉𝑃 𝐼𝑆 = 𝑉𝑆 𝐼𝑃 Where: IP = Primary coil current IS = Secondary coil current Since the voltage ratio is equal to the turns ratio, we can express the current ratio in terms of the turns ratio as well, as in the equation below. 𝑁𝑃 𝐼𝑆 = 𝑁𝑆 𝐼𝑃 Primary to Secondary Power Relationship It is important to remember that regardless of whether a transformer is acting to step-up or step-down voltage, ideally, the input power of the transformer remains equal to the output power of the transformer (minus any internal losses associated with the transformer). The equation below demonstrates this relationship. Rev 1 39 𝑃𝑃𝑟𝑖𝑚𝑎𝑟𝑦 = 𝑃𝑆𝑒𝑐𝑜𝑛𝑑𝑎𝑟𝑦 𝑉𝑃 𝐼𝑃 = 𝑉𝑆 𝐼𝑆 Where: PPrimary = Input power PSecondary = Output power VP = Primary voltage VS = Secondary voltage IP = Primary current IS = Secondary current Therefore, if voltage increases by a factor of 5 (VR = 5), the current is reduced by a factor of 5 (CR = 1/5). Knowledge Check Match the terms with their appropriate definitions. 1. Voltage on the primary side divided by voltage on the secondary side A. Step-up transformer 2. Ratio of primary turns to secondary turns B. Step-down transformer 3. A transformer with higher secondary voltage than primary voltage C. Voltage ratio 4. A transformer with lower secondary voltage than primary voltage D. Turns ratio Knowledge Check Answer 1. C – Voltage ratio 2. D – Turns ratio 3. A – Step-up transformer 4. B – Step-down transformer ELO 3.4 Transformer Applications Duration 20 minutes Logistics Use PowerPoint slides 96–103 and the IG to present ELO 3.4. Introduction Transformers construction varies so that a transformer’s characteristics match its intended application. Differences in construction may involve the size of the windings or the relationship between the primary and secondary windings. The function the transformer serves in a circuit, i.e. an isolation transformer, is another transformer designation. 40 Rev 1 Distribution Transformer Electrical power distribution and transmission systems make extensive use of distribution transformers. This class of transformer has the highest power, or volt-ampere ratings, and the highest continuous voltage rating. The cooling method associated with the transformer normally determines the power rating for a distribution transformer. Some transformers use oil or some other heat-conducting material to remove heat. Others use forced air cooling (fans). In a distribution transformer, increasing the size of the primary and secondary windings increases the ampere rating. Increasing the voltage rating of the insulation used in manufacturing the transformer increases the voltage rating. Power Transformers Electronic circuits use power transformers; these come in many different types and applications. Electronics or power transformers generally have a rating of 300 volt-amperes and below. These transformers normally provide power to the power supply circuit of an electronic device. The power amplifier used in an audio receiver is an example of this type of transformer. Control Transformers Electronic circuits that require constant voltage or constant current with a low power or volt-amp rating generally use control transformers. Various filtering devices, such as capacitors, minimize variations in the output of these types of transformers, resulting in a more constant voltage or current. Auto Transformers Low power applications where a variable voltage is required generally use an auto transformer. The auto transformer is a special type of power transformer, because it consists of only one winding. Tapping or connecting at differing points along the winding will yield different voltages. The figure below shows a schematic of an auto transformer. Figure: Auto Transformer Schematic Rev 1 41 Isolation Transformers Isolation transformers are normally low power transformers used to isolate noise from or to ground electronic circuits. Since a transformer cannot pass DC voltage from primary to secondary, any DC voltage present in the circuit (such as noise) will not pass through; therefore, the transformer acts to isolate this noise. Isolation transformers have application in electrical circuits to ensure that a fault developed in one portion of the circuit will not affect another portion of the circuit. This is possible because there is no direct electrical connection between the primary and secondary windings in a transformer. The primary and secondary winding connect by magnetic flux only. Instrument Potential Transformers The instrument potential transformer (PT) steps down the voltage of an electrical circuit to a low value that can be effectively and safely used for the operation of instruments such as ammeters, voltmeters, watt meters and relays used for various protective purposes. Instrument Current Transformers The instrument current transformer (CT) steps down the current of a circuit to a lower value. The same types of equipment as the potential transformer described above use this type of transformer. In an instrument current transformer, the secondary winding is a coil consisting of many turns of wire, wound around the primary coil, which contains only a few turns of wire. This allows measurements of high values of current. Because of the design of this type of transformer, it is necessary to follow a special procedure when not being operated under load. A current transformer should always be short-circuited when not connected to an external load. The magnetic circuit design of a current transformer is for low magnetizing current when under load; because of this, a large increase in magnetizing current will result in the build up a large flux in the magnetic circuit. This will cause the transformer to act as a step-up transformer, inducing an excessively high voltage in the secondary when under no load. 42 Rev 1 Knowledge Check Match the terms with the appropriate description. 1. Used in electrical power distribution and transmission systems A. Isolation transformer 2. Sometimes used in electrical circuits to ensure that a fault developed in one portion of the circuit will not affect another portion of the circuit B. Auto transformer 3. Consists of only one winding C. Distribution transformer 4. Steps down the voltage of an electrical circuit to a low value that can be effectively and safely used for the operation of instruments D. Instrument potential transformer Knowledge Check Answer 1. C – Distribution transformer 2. A – Isolation transformer 3. B – Auto transformer 4. D – Instrument potential transformer TLO 3 Summary In this section, you learned the different types of transformers and their applications. Now that you have completed this lesson, you should be able to: 1. Define the common terms as they pertain to transformers: mutual induction, turns ratio, impedance ratio, and efficiency. 2. Describe the construction of the following components of a transformer: primary coil, secondary coil, and iron core. 3. Describe the voltage, current and power relationships between the primary and secondary windings of transformers. 4. State the applications of each of the types of transformers: Distribution Transformer, Power Transformers, Control Transformers, Auto Transformers, Isolation Transformers, Instrument Potential Transformers, and Instrument Current Transformers. Rev 1 43 Duration 15 minutes Logistics Use PowerPoint slides 104–105 and the IG to review TLO 3 material. Use directed and nondirected questions to students, check for understanding of ELO content, and review any material where student understanding of ELOs is inadequate. TLO 4 Electrical Distribution Systems Overview Duration 5 minutes Logistics Use PowerPoint slides 106–107 and the IG to introduce TLO 4. In this section, you will learn the principles and operation of electrical distribution systems. Operators must understand how electrical distribution systems work in order to monitor and control plant electrical equipment. Objectives Upon completion of this lesson, you will be able to do the following: 1. Describe the design of a basic industrial electrical distribution system. 2. Define common terms associated with electrical distribution systems and wiring schemes used in these systems. 3. Describe the two methods of connecting single-phase loads to a threephase power source and the advantages of three-phase systems. 4. Given a diagram of a wye or delta-connected three-phase system, describe the voltage/current relationships of the circuit. 5. State the indications of an unbalanced load in a three-phase power system. 6. Describe the purpose of common power distribution schemes. ELO 4.1 Basic Electrical Distribution System Duration 20 minutes Logistics Use PowerPoint slides 108–116 and the IG to present ELO 4.1. Introduction An industrial facility’s electrical distribution system comprises all of the electrical hardware that is located between the site-generated electrical power or commercially purchased electrical power, and facility loads. Electrical Distribution System The electrical distribution system provides the power for process loads such as pumps, fans, compressors, lighting, instrumentation, heating ventilation and air conditioning, and operating and control circuits. It also provides the means to connect and disconnect electrical power to these loads via cables, wires, and various types of protective devices. Because the electrical system interfaces with almost all of the equipment in an industrial facility, it is vital that at least part of the electrical distribution system remain powered at all times. Sources of backup power such as emergency diesel generators, batteries, and uninterruptible power supplies (UPS) help ensure constant power to vital components. A basic electrical distribution system consists of three parts: 1. A generating system 2. A transmission system 3. A distribution system 44 Rev 1 The figure below shows key components of a typical industrial electrical distribution system. Figure: Typical Industrial Electrical Distribution System Generating System The generating system for a typical industrial facility’s electrical system consists of sources of power, together with associated step-up and stepdown transformers. The local commercial (purchased) power system or onsite electrical generation are the sources of generating facilities. Power to industrial facilities normally falls into two general categories; normal power and standby power. Normal power is the power normally supplied to the facility’s electrical equipment. It generally comes from a normal distribution system. Standby power supplies power to electrical loads at the facility when normal power is lost. Standby power sources are generally from an on-site diesel generator or from backup batteries. Transmission System The transmission system includes the high-voltage cables, power poles, and switching stations that connect the generating system to the distribution system. The transmission system forms a grid that extends across the industrial facility. Transmission system voltage can be very high (115 kVAC is common). Because of power (I2R) losses over long runs of electrical cable, electrical transmission systems transform voltage to a high value in order to lower the current flowing through transmission lines. High voltage/low current allows for transmission of electricity over great distances with minimal power loss due to the resistance of the electrical cables. Rev 1 45 Distribution System The distribution system for a typical industrial facility usually consists of one or more electrical substations, where the incoming high voltage from the transmission system goes through transformers down to a lower voltage (13.8 kVAC or 480 VAC) for use by the facility’s electrical loads. Substations Electrical substations transform incoming high voltage down to a value usable by the facility and distribute it to electrical equipment throughout the facility. This transformation often takes two steps. First, substation distribution transformers transform voltage from 115 kVAC to an intermediate value of voltage such as 13.8 kVAC. This intermediate voltage may power some large facility loads directly. In order to obtain the lower voltage (480 VAC) required by most facility electrical loads, a second substation transforms the 13.8 kVAC again, to 480 VAC. From the 480 VAC substation, a switchgear lineup distributes electrical power to various facility load centers, motor control centers, and individual electrical loads. Load Centers Switchgear is a term used to describe a group of circuit breakers tied to a common electrical bus. An electrical bus is a copper bar (single-phase) or set of copper bars (three-phase) used to connect the switchgear to the distribution transformer and to its associated breakers. This type of switchgear is a load center. A load center is typically equipped with a main supply breaker to receive power from a distribution transformer, and several feeder breakers to supply power to various motor control centers in the facility and larger electrical loads. Electrical switchgear is often provided with meters and indicating devices which can be used by facility operators to monitor distribution system performance. Motor Control Centers Motor control centers (MCCs) act as centralized distribution and control points for various 480 VAC components and loads. MCCs receive power from a load center and distribute this power to individual electrical loads via breakers, fuses, motor controllers, etc. MCCs may also feed lighting and instrumentation loads via transformers (480 VAC to 208/120 VAC). Like load centers, MCCs are equipped with monitoring and instrumentation devices such as voltmeters, ammeters, etc. 46 Rev 1 Knowledge Check Match the sub-system of the electrical distribution system with the appropriate definition. 1. One or more electrical substations, where the incoming high voltage is transformed down to a lower voltage A. Substations 2. Includes the high-voltage cables, power poles, and switching stations forming a “grid” which extends across the industrial facility. B. Load centers 3. Transform incoming high voltage down to a value usable by the facility and distribute it to electrical equipment throughout the facility. C. Distribution system 4. Equipped with a main supply breaker to receive power and several feeder breakers to supply power to various motor control centers in the facility and larger electrical loads D. Transmission system Knowledge Check Answer 1. C – Distribution system 2. D – Transmission system 3. A – Substations 4. B – Load centers ELO 4.2 Electrical Distribution Terminology Introduction In this section, you will learn the meaning of terms that are used frequently in describing electrical systems. Electrical Distribution Terminology Electrical distribution systems include numerous types of devices. Each of these devices performs a specific function within the distribution system. The following is a list of common devices found in electrical distribution systems and their definitions. Area Substation – receives power from the site distribution system for use in a particular facility. A substation typically contains a switch, a transformer, and a circuit breaker. Rev 1 47 Duration 20 minutes Logistics Use PowerPoint slides 117–122 and the IG to present ELO 4.2. Distribution Substation – a substation that receives high voltage transforms it down to a lower voltage and distributes it to electrical loads via circuit breakers. Load Center – receives power from a substation and supplies power to facility motor control centers and larger electrical loads. Motor Control Center – receives 480 VAC power and distributes it to individual process loads and other electrical panels via circuit breakers, controllers, fuses, etc. Contactor – an electro-mechanical device that controls power to a piece of equipment, normally associated with motor controllers. Panel boards – small distribution panels that contain numerous moldedcase circuit breakers, usually provides power to 208 VAC or 120 VAC loads. Tie-Breaker – circuit breaker used to tie two electrical busses together. Main Breaker – circuit breaker used to connect bus bars of switchgear assemblies to the output of transformers. Feeder Breaker – circuit breaker used to receive power from a switchgear bus bar, and direct the power to downstream electrical loads. Switchgear – an assembly of circuit breakers electrically connected to a system of electrical busses (solid copper conductors). Normal Power – power received from the normal supply source at an industrial facility; normal power may be generated on-site or purchased from a commercial utility. Standby Power – power source that comes on line upon a loss of normal power; a diesel generator or by battery backup power via a UPS may supply standby power. Vital/Essential Loads – loads requiring constant power to ensure that a facility can operate safely. Wiring Scheme Terminology In this section, you will learn terms commonly used to describe wiring schemes. To understand wiring schemes used in power distribution systems, familiarity with the following terms is required. Ampacity – the maximum sustained current (in amperes) that a conductor can carry while remaining within its temperature rating. Bond – the permanent joining of metallic parts or circuits assuring electrical continuity, and safe current conductance for any expected current. Conductor – any wire, cable, or substance that is capable of carrying an electrical current. Ground – a conducting connection, whether intentional or accidental, between a circuit or piece of equipment and the earth, or a body serving as earth, which has zero electrical potential. Leg – a current-carrying conductor intended to deliver power to or from a load normally at an electrical potential other than ground. Neutral – a current-carrying conductor normally tied to ground so that the electrical potential is zero. 48 Rev 1 Phase voltage – the greatest root mean square (effective) difference of potential between any two legs of the circuit. Knowledge Check Match the terms with their appropriate description. 1. An electro-mechanical device that controls power to a piece of equipment A. Contactor 2. Receives power from a substation and supplies power to facility motor control centers and larger electrical loads B. Feeder breaker 3. Small distribution panels, which contain numerous molded-case circuit breakers. Usually provide power to 208 VAC or 120 VAC loads. C. Load center 4. Circuit breaker, which receives power from a switchgear buss bar and directs the power to downstream electrical loads D. Panel boards Knowledge Check Answer 1. A – Contactor 2. C – Load center 3. D – Panel boards 4. B – Feeder breaker Rev 1 49 Knowledge Check Match the terms with the appropriate definitions. 1. The current in amperes that a conductor can carry continuously under the conditions of use without exceeding its temperature rating A. Ampacity 2. A conducting connection, whether intentional or accidental, between a circuit or piece of equipment and the earth, or some body serving as earth; a place of zero electrical potential B. Bond 3. A current-carrying conductor normally tied to ground so that the electrical potential is zero C. Ground 4. Permanent joining of metallic parts or circuits assuring electrical continuity and capacity to safely conduct any current D. Neutral Knowledge Check Answer 1. A – Ampacity 2. C – Ground 3. D – Neutral 4. B – Bond ELO 4.3 Single-Phase Load Connections and Three-Phase Systems Duration 30 minutes Logistics Use PowerPoint slides 123–127 and the IG to present ELO 4.3. Introduction This section explains how single-phase power connects to the power system. Single-Phase Load Connections The source of single-phase power in all facilities is by generation from a single-phase generator or by utilization of one phase of a three-phase power source. Each phase of the three-phase distribution system is a single-phase generator electrically spaced 120 degrees from the other two; therefore, a three-phase power source is convenient and practical to use as a source of single-phase power. Single-phase loads can connect to three-phase systems utilizing two methods. The diagram shown in the figure below illustrates these connections. 50 Rev 1 Figure: Three-Phase to Single-Phase Connection The first scheme (A) in the figure above provides connection of the load from a phase leg to a ground point, referred to as a phase-to-ground scheme. The second scheme (B) in the figure above connects the single-phase load between any two legs of the three-phase source, referred to as a phase-tophase connection. The choice of schemes, phase-to-phase or phase-to-ground, allows several voltage options depending on whether the source system is a three-phase delta or wye configuration. The three-phase segment of this chapter will discuss this topic. Advantages of Three-Phase Systems The design of three-phase AC circuits lends itself to a more efficient method of producing and utilizing an AC voltage. A three-phase electrical system is a combination of three single-phase electrical systems. In a three-phase balanced system, power comes from a three-phase AC generator that produces three separate and equal voltages, each of which is 120° out of phase with the other two voltages. Figure: Three-Phase AC Three-phase equipment (motors, transformers, etc.) weighs less and is more efficient than single-phase equipment of the same power rating. ThreeRev 1 51 phase generation has a wide range of voltages, and can power single-phase loads. Knowledge Check Which of the following are common three-phase to single-phase connection methods? (select all that are correct) A. Phase to line B. Phase to ground C. Phase to phase D. Neutral to ground Knowledge Check Which of the following is not an advantage of threephase systems? A. Three-phase equipment weighs less than single-phase equipment with the same rating. B. Three-phase equipment is smaller than single-phase equipment of the same rating. C. Three-phase equipment is more efficient than singlephase equipment. D. Three-phase equipment is DC, so there is no need for transformers. ELO 4.4 Wye and Delta Systems Duration 30 minutes Logistics Use PowerPoint slides 128–136 and the IG to present ELO 4.4. Introduction Three-phase systems can connect in two different ways. These connections are Wye (Y) and Delta (Δ) connections. Wye-Connected If the three common ends of each phase connect at a common point (neutral) and the other three ends connect to a three-phase line, it is a wye, or Y, connection. 52 Rev 1 Figure: Wye-Connected Delta-Connected If the three phases connect in series to form a closed loop, it is a delta, or Δ, connection. Figure: Delta-Connected Balanced Three-Phase System A three-phase system, that has identical impedance in each secondary winding, has balanced loads. See the figure below for balanced ∆ and balanced Y systems. The impedance of each winding in a delta load is shown as Z∆ (a), and the impedance in a wye load is shown as ZY (b). For either the delta or the wye connection, the lines A, B, and C supply a threephase system of voltages. Rev 1 53 Figure: Three-Phase Balanced Loads Voltage and Current in Delta-Connected Systems The table below contains the formulas for calculating line and phase voltage and current for delta-connected systems. Delta-Connected Systems Formula Line Current 𝐼𝐿 = √3𝐼𝑝ℎ𝑎𝑠𝑒 Line Voltage 𝑉𝐿 = 𝑉𝑝ℎ𝑎𝑠𝑒 Voltage and Current in a Wye-Connected System The table below contains the formulas for calculating line and phase voltage and current in a Wye-connected system. Wye-Connected Systems Formula Line Current 𝐼𝐿 = 𝐼𝑝ℎ𝑎𝑠𝑒 Line Voltage 𝑉𝐿 = √3𝑉𝑝ℎ𝑎𝑠𝑒 Phase Power Because the impedance of each phase of a balanced delta or wye system has equal current, phase power is one third of the Total Power. The equation below is the mathematical representation for phase power (Pphase) in a balanced delta or wye system. 𝑃𝛷 = 𝑉𝛷 𝐼𝛷 cos 𝜃 54 Rev 1 Total Power Total Power (PT) is equal to three times the single-phase power. The equation below is the mathematical representation for Total Power in a balanced delta or wye system. 𝑃𝑇 = 3𝑉𝛷 𝐼𝛷 cos 𝜃 Delta-Connected System In a delta-connected system, 𝑉𝐿 = 𝑉𝑝ℎ𝑎𝑠𝑒 and 𝐼𝑝ℎ𝑎𝑠𝑒 = √3𝐼𝐿 so: 𝑃𝑇 = √3𝑉𝐿 𝐿𝐿 cos 𝜃 3 Wye-Connected System In a wye-connected load, 𝐼𝐿 = 𝐼𝑝ℎ𝑎𝑠𝑒 and 𝑉𝑝ℎ𝑎𝑠𝑒 = √3𝑉𝐿 so: 𝑃𝑇 = √3𝑉𝐿 𝐿𝐿 cos 𝜃 3 The above equations demonstrate that Total Power formulas for delta- and wye-connected systems are identical. Apparent Power and Reactive Power Total Apparent Power (ST) in volt-amperes and total Reactive Power (QT) in volt-amperes-reactive are related to total True Power (PT) in watts as shown in the figure below. Figure: Power Triangle A balanced three-phase system has True, Apparent, and Reactive powers given by the following equations.𝑃𝑇 = √3𝑉𝑇 𝐼𝐿 cos 𝜃 Rev 1 55 𝑆𝑇 = √3𝑉𝑇 𝐼𝐿 𝑄𝑇 = √3𝑉𝑇 𝐼𝐿 sin 𝜃 Calculating Voltage and Current Demonstration In a Wye-connected power system, phase voltage is 150 volts, and phase current is 5 amps. Calculate line voltage and line current. Solution: 𝐿𝑖𝑛𝑒 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 = 𝑃ℎ𝑎𝑠𝑒 𝑐𝑢𝑟𝑟𝑒𝑛𝑡 = 5 𝑎𝑚𝑝𝑠 𝐿𝑖𝑛𝑒 𝑣𝑜𝑙𝑡𝑎𝑔𝑒 = √3 𝑃ℎ𝑎𝑠𝑒 𝑣𝑜𝑙𝑡𝑎𝑔𝑒 = 260 𝑣𝑜𝑙𝑡𝑠. Knowledge Check A three-phase power system has the following parameters. Line current is 12 amps. Phase current is 12 amps. This system is a _____________________. A. DC system B. Delta-connected system C. Wye-connected system D. X-connected system ELO 4.5 Unbalanced Loads Duration 20 minutes Logistics Use PowerPoint slides 137–139 and the IG to present ELO 4.5. Introduction In this section, you will learn the indications of an unbalanced load. Unbalanced Loads An important property of a three-phase balanced system is that the phasor sum of the three line or phase voltages is zero, and the phasor sum of the three line or phase currents is zero. When the three load impedances are not equal to one another, the phasor sums and the neutral current (In) are not zero, and the load is, therefore, unbalanced. An imbalance occurs when an open or short circuit appears at the load. The figure below shows balanced and unbalanced three-phase systems. 56 Rev 1 Figure: Three-Phase Systems In a fault condition, the neutral connection in a wye-connected load will carry more current than the phase under a balanced load. Abnormally high currents in one or more of the phases indicate unbalanced three-phase circuits. If allowed to continue, this may cause damage to equipment. Knowledge Check A three-phase Wye-connected system with an unbalanced load will have a neutral current of zero. A. False B. True ELO 4.6 Power Distribution Schemes Introduction In this section, you will learn about different distribution system layouts. Three-Wire, Single-Phase Edison System The only approved method of wiring single-phase power from a three-phase system is the scheme commonly referred to as the 3-wire, single-phase Edison system. The illustration below depicts the use of a center-tapped transformer, with the center tap grounded, providing half voltage (120 V) connections on either side or full voltage (240 V) across both sides. Figure: Three-Wire Edison Scheme Rev 1 57 Duration 30 minutes Logistics Use PowerPoint slides 140–149 and the IG to present ELO 4.6. The physical connections to the transformer secondary involve two insulated conductors and one bare conductor. Conductors for currentcarrying legs or neutral legs require insulation. The remaining un-insulated conductor serves as a safety ground, bonded to the ground point of the system. In all cases, three wires will connect to the load terminals. The safety ground will connect to each junction box, or device, in the distribution system. In the case of half voltage (120 V) use, the intended path of the current is from the supply leg through the load and back to the source via the neutral leg. The ground carries no current unless a fault occurred in the system, in which case the current would flow safely to ground. In the full voltage system (240 V), the insulated conductors are connected across the full winding of the transformer, and the un-insulated conductor is again bonded to the grounded center tap. In a balanced system, all currents will flow on the insulated conductors, and the grounded neutral will carry no current, acting only in a ground capacity. In the case of either an unbalanced load or a fault in the system, the bare conductor will carry current, but the potential will remain at zero volts because it connects to the ground point. As in the case of the half voltage system, the un-insulated conductor will connect to each device in the system for safety. Three-Phase Wiring Schemes Unlike the single-phase wiring scheme that must make a provision for a neutral leg and separate ground, the three-phase system needs neither a separate neutral nor a ground to operate safely. However, to prevent an unsafe condition, all 3 and 4-wire, three-phase systems can include an effective ground path. As with the previous single-phase discussion, only the secondary side of the transformer and its connected load need study. Three-Wire, Three-Phase Delta System The simplest three-phase system is the 3-wire Delta configuration, normally used for transmission of power in the intermediate voltage class from approximately 15,000 volts to 600 volts. The figure below shows the two methods of connecting the Delta secondary. 58 Rev 1 Figure: Three-Wire, Three-Phase Delta Scheme The upper diagram depicts the ungrounded Delta, normally confined to protected environments such as fully enclosed ducts or overhead transmission lines where access by personnel requires extraordinary means. Each conductor’s ground voltage is equal to the full phase voltage of the system. The lower diagram shows a ground point affixed to one corner of the Delta, which effectively lowers one phase’s voltage reference to ground to zero, but retains a phase-to-phase voltage potential. The corner-grounded phase acts in much the same way as the grounded neutral of the single-phase Edison system, carrying current and maintaining ground potential. The corner-grounded Delta system has an obvious economy in wiring costs, and the grounded phase can physically protect the other two phases from accidental grounding or lightning strikes in outdoor settings. This system is rarely used for low voltage (under 600 V), however, because of the absence of a safety ground required by many facilities for circuits involving potential worker contact. Four-Wire, Three-Phase Delta System The 4-wire, three-phase Delta system combines the ungrounded Delta discussed above for three-phase loads with the convenience of the Edison system for single-phase loads. As depicted below, one side of the Delta has Rev 1 59 a grounded-neutral conductor connected to a center tap winding on one phase. Figure: Four-Wire Delta System The single-phase voltage on each side of the half-tap is one-half the voltage available in the normal phase-to-phase relationship. This provides the same half-or full-voltage arrangement seen in the normal Edison scheme with a grounded neutral. Notice also that the legs coming from the corners of the Delta would have a normal ungrounded appearance if it were not for the center tap of one phase. Thus, at any given location in the system, either three-phase power at full voltage or single-phase power with half or full voltage is equally possible. However, several strict procedures are required in the operation of this system. Carefully balance all loads on both the single-phase and three-phase legs. Because the voltage between one leg and the grounded neutral is considerably higher than the rest of the single-phase system, you must take a measurement between the neutral and the phase to identify the high leg, or abnormal voltage. Never use the high leg as a single-phase source because no ground or grounded neutral exists for this circuit. 4-Wire, Three-Phase Wye System Until now, the voltage, the phase voltage, and the ground voltage of the three-phase systems have been equal, with the one exception of one phase of the corner-grounded Delta. The Wye system has completely different voltage characteristics from the Delta system. In the Wye system, the ground voltage or voltage available from phase to ground is the phase voltage divided by 1.73. In the figure below, an example of the Wye system, (or center-grounded Wye), extends three current-carrying insulated conductors and an insulated grounded neutral to the loads. Depending on the selection of conductors, one of the following is available: 60 Rev 1 A reduced-voltage single-phase between a phase leg and the neutral leg A full-voltage single-phase circuit between any two phase legs A full-voltage three-phase power Some precautions are necessary when balancing the single-phase loads in the system. Size the full load ampacity of the neutral to 1.73 times the highest phase ampacity. This is to avoid either an over-current condition if a fault is present or the operation of single-phase loads at reduced voltage if an accidental interruption causes severely unbalanced loads. Figure: Four-Wire, Three-Phase Wye System As with all other grounded systems, establish bonds between the grounded neutral and all components of the system. This system is the safest possible, multi-purpose distribution system for low voltage and is common in the 208/120-volt range in many facilities. Knowledge Check The _________________________ is normally confined to protected environments such as fully enclosed ducts or overhead transmission lines that cannot be reached by personnel without extraordinary means. Rev 1 A. 4-wire, three-phase delta system B. Ungrounded delta system C. Edison system D. 4-wire, three-phase Wye system 61 TLO 4 Summary Duration 15 minutes Logistics Use PowerPoint slides 150–154 and the IG to review TLO 4 material. Use directed and nondirected questions to students, check for understanding of ELO content, and review any material where student understanding of ELOs is inadequate. In this section, you learned the different types of distribution systems and the advantages of each type. You also learned the means of connecting single-phase loads to three-phase power supplies. Now that you have completed this lesson, you should be able to: 1. Describe the design of a basic industrial electrical distribution system. 2. Define common terms associated with electrical distribution systems and wiring schemes used in these systems. 3. Describe the two methods of connecting single-phase loads to a threephase power source and the advantages of three-phase systems. 4. Given a diagram of a wye or delta-connected three-phase system, describe the voltage/current relationships of the circuit. 5. State the indications of an unbalanced load in a three-phase power system. 6. Describe the purpose of common power distribution schemes. TLO 5 Electrical Test Equipment Overview Duration 5 minutes Logistics Use PowerPoint slides 155–156 and the IG to introduce TLO 5. Bring sample meters, test equipment from Electrical lab to demonstrate, if available. Ensure that any required PPE is used. In this section, you will learn the uses of various types of electrical test equipment, and how they must connect to the circuits they measure. Basic knowledge of electrical test equipment allows an operator to avoid equipment damage and personnel injury during use; it also helps ensure that operators collect correct/accurate data. Objectives Upon completion of this lesson, you will be able to do the following: 1. Describe the use of the following electrical test meters: ground detector, multimeter, megger, and synchroscope. 2. Describe the operation and electrical parameter measured of the following electrical test equipment: ground detector, multimeter, megger, and synchroscope. ELO 5.1 Use of Common Test Equipment Duration 10 minutes Logistics Use PowerPoint slides 157–159 and the IG to present ELO 5.1. Introduction In this section, you will learn about common types of electrical test meters and equipment. Ground Detectors The ground detector is an instrument that detects conductor insulation resistance to ground. An ohmmeter, or a series of lights, can detect the insulation strength of an ungrounded distribution system. 62 Rev 1 Most power distribution systems in use today are of the grounded variety; however, some ungrounded systems still exist. Multimeter The multimeter is a portable, single instrument capable of measuring various electrical values including voltage, resistance, and current. Meg-Ohm Meter (Megger) The megger is a portable instrument used to measure insulation resistance. The megger consists of a hand-driven DC generator and a direct reading ohmmeter. Synchroscope A synchroscope indicates when two AC generators are in the correct phase relation for connecting in parallel and shows whether the incoming generator is running faster or slower than the on-line generator. Knowledge Check Parameters normally measured by installed meters include _________. (select all that are true) A. hysteresis B. power (watts) C. voltage D. current (amps) ELO 5.2 Operation of Common Test Equipment Introduction In this section, you will learn about the operation of the test equipment and parameters measured. Ground Detectors Ground detectors measure insulation resistance to ground in ohms. Ohmmeter Method of Ground Detection In the ohmmeter method (shown in the figure below), a DC voltage is applied to the conductor. If a leakage path exists between the conductor insulator and ground, a current will flow through the ground to the ohmmeter proportional to the insulation resistance of the conductor. Rev 1 63 Duration 30 minutes Logistics Use PowerPoint slides 160–173 and the IG to present ELO 5.2. Figure: Simple Ohmmeter Ground Detector Lamp-Type Ground Detector In the ground detector lamp method (shown below), a set of three lamps connect through transformers to the system. To check for grounds, the switch is closed and the brilliance of the lamps observed. If the lamps are equally bright, no ground exists and all the lamps receive the same voltage. If any one of the three lamps is dark, and the other two lamps are brighter, the phase with the darkened lamp has a short to ground. In this case, the primary winding of the transformer has a short to ground and receives no voltage. Figure: Lamp-Type Ground Detector Circuit Multimeter The volt-ohm-milliammeter (VOM) is the most commonly used multimeter. The typical VOM has a meter movement with a full-scale current of 50 µA, or a sensitivity of 20 KΩ/V, when used as a DC voltmeter. A single meter movement indicates current, AC and DC voltage, and resistance. These instruments can be analog or digital devices. Range switches may be provided for scale selection (e.g., 0-1 V, 0-10 V, etc.) on analog-type 64 Rev 1 multimeters, however, many digital multimeters are auto-ranging and will automatically respond to indicate the measured parameter on the correct scale. Voltmeters You can construct a simple DC voltmeter by placing a resistor (RS), called a multiplier, in series with the ammeter movement, and marking the meter face to read voltage as shown below. Voltmeters are connected in parallel with the load (RL) being measured. Figure: Simple DC Voltmeter When a circuit includes a voltmeter, the voltmeter will draw current from that circuit. This current causes a voltage drop across the resistance of the meter; the meter subtracts this voltage drop from the voltage measured by the meter. This reduction in voltage is the loading effect. It can have a serious effect on voltage measurement accuracy, especially for low current circuits. Normally, manufacturers counter this effect by constructing the voltmeter’s movement of an extremely high resistance to limit the current flow through the voltmeter. The accuracy of a voltmeter is the ratio of measured voltage when the meter is in the circuit to the voltage measured with the meter out of the circuit. Ammeter Operation The ammeter measures electric current. It may read in units of amperes, milliamperes, or microamperes. The ammeter must be in series with the circuit to be tested, in order to measure current, as shown below. Rev 1 65 Figure: Ammeter When an ammeter is in series with a circuit, it will increase the resistance of that circuit by an amount equal to the internal resistance of the meter Rm. The equation below is the mathematical representation of the current without the meter installed. 𝐼𝑜 = 𝑉 𝑅𝑜 The next equation is the mathematical representation of the current with the meter installed in the circuit. 𝐼𝑤 = 𝑉 𝑅𝑜 + 𝑅𝑚 The accuracy of the ammeter KA is the ratio of the current when the meter is in the circuit, Iw, to the current with the meter out of the circuit, Io. Ammeter Shunts An ammeter with a full scale current deflection (Im) can be shunted with a resistor (RSH) in order to measure currents in excess of full scale deflection current (Im) as shown in the figure below. The reason for shunting an ammeter is to extend the range of the ammeter and, thereby, measure currents higher than the original full scale value. Figure: Ammeter with Shunt Installed 66 Rev 1 Ohmmeters An ohmmeter measures the resistance of a wire or a circuit. When used as a test device, an ohmmeter aids the troubleshooter in determining if a ground or a short exists in a circuit. The ohmmeter is an instrument used to determine resistance. A simple ohmmeter (shown below) consists of a battery, a meter movement calibrated in ohms, and a variable resistor. In order to obtain an accurate measurement of a component’s resistance, connect the ohmmeter to a component removed from the circuit as illustrated in the figure below. The reason for removing the component is that measurement of current through the component determines the resistance. If the component remains in the circuit, and a parallel path exists in the circuit, the current will flow in the path of least resistance and give an erroneous reading. Figure: Simple Ohmmeter Circuit Ro, in the figure above, is an adjustable resistor whose purpose is to zero the ohmmeter and correct for battery aging. It also helps to limit current along with the meter resistance Rm. Zeroing the ohmmeter is accomplished by shorting the ohmmeter terminals a and b and adjusting Ro to give full-scale deflection. When the unknown resistance Rx connects across the ohmmeter terminals, calculate the current by computing the total series resistance and applying the equation below (Ohm’s Law). 𝐼= 𝑉 𝑅𝑜 + 𝑅𝑥 Meg-Ohm Meter (Megger) The figure below shows a simplified circuit diagram of the instrument. Rev 1 67 The moving element of the ohmmeter consists of two coils, A and B rigidly mounted to a pivoted central shaft and are free to rotate over a C-shaped core (C on figure below). These coils connect by means of flexible leads. The moving element may point in any meter position when the generator is not in operation. As current provided by the hand-driven generator flows through coil B, the coil will tend to set itself at right angles to the field of the permanent magnet. With the test terminals open, giving an infinite resistance, no current flows in coil A. Thereby, coil B will govern the motion of the rotating element, causing it to move to the extreme counter-clockwise position, which is marked as infinite resistance. Figure: Simple Megger Circuit Coil A has windings that produce a clockwise torque on the moving element. With the terminals marked line and earth shorted, giving a zero resistance, the current flow through the coil A is sufficient to produce enough torque to overcome the torque of coil B. The pointer then moves to the extreme clockwise position, which is marked as zero resistance. Resistance (R2) will protect coil A from excessive current flow in this condition. When the test terminals, line, and earth connect across an unknown resistance, the opposing torques of coils A and B balance each other so that the instrument pointer comes to rest at some point on the scale. The scale is calibrated such that the point r directly indicates the value of resistance being measured, usually in MΩ. Synchroscope The synchroscope consists of a two-phase stator. The two stator windings are at right angles to one another, and by means of a phase-splitting network, the current in one phase leads the current of the other phase by 90°, thereby generating a rotating magnetic field. The stator windings connect to the incoming generator, and a polarizing coil connects to the running generator. The rotating element is unrestrained and is free to rotate through 360°. It consists of two iron vanes mounted in opposite directions on a shaft, one at the top, and one at the bottom, magnetized by the polarizing coil. 68 Rev 1 If the frequencies of the incoming and running generators are different, the synchroscope will rotate at a speed corresponding to the difference. If incoming frequency is higher than running frequency, it will rotate in the clockwise direction; if incoming frequency is less than running frequency, it will rotate in the counterclockwise direction. When the synchroscope indicates 0° phase difference, the pointer is at the 12 o’clock position and the two AC generators are in phase. Knowledge Check A ground detector measures __________________________. A. insulation resistance to ground B. difference in phase currents C. difference in phase voltage D. current on the neutral connection Knowledge Check Synchroscopes are used to parallel DC generators. A. True B. False Knowledge Check A multimeter can be used to measure all of the following except_____________________. Rev 1 A. AC voltage B. DC voltage C. hysteresis D. resistance 69 TLO 5 Summary Duration 10 minutes Logistics Use PowerPoint slide 174–175 and the IG to review TLO 5 material. Use directed and nondirected questions to students, check for understanding of ELO content, and review any material where student understanding of ELOs is inadequate. In this section, you learned how common installed and portable meters work, and what they measure. Now that you have completed this lesson, you should be able to: 1. Describe the use of the following electrical test meters: ground detector, multimeter, megger, and synchroscope. 2. Describe the operation and electrical parameter measured of the following electrical test equipment: ground detector, multimeter, megger, and synchroscope. Basic Electricity Part 2 Summary Duration 30 minutes Logistics Review PowerPoint slides 176–181. In this module, the following key concepts and definitions were covered: 1. AC Generators a. To generate a voltage in an AC machine, a magnetic field, a conductor and relative motion between them required. b. Major components in a AC generator are the rotor or armature, stator, slip rings and brushes. c. The output of an AC generator is a sine wave generated by the induced voltage in the coil as is rotates through the field. Figure: Developing an AC Sine Wave Voltage d. One rotation of the coil through the field is a period or cycle, the number of cycles completed per second is the frequency. 70 Rev 1 e. Voltage and current output values vary as the coil cuts through the magnetic field, with the peak values generated at the maximum flux area, voltage at this point is termed peak voltage, and the effective voltage (RMS) is equal to 0.707 times the peak value. f. Phase angle describes the relationship between two or more signal, in a three-phase output the signals are out of phase by 120 degrees. 2. Inductors, Capacitors and Power relationships a. An inductor is a circuit element that will store electrical energy in the form of a magnetic field. b. An inductor tends to oppose a change in current flow, the faster the relative motion between the field and coil, the greater the value of induced voltage. c. Inductance is a measure of an inductor’s ability to induce CEMF, measured in henries (H). d. An inductor has an inductance of one henry when a one amp per second change in current produces one volt of CEMF, as shown below. e. Capacitors store energy as an electric field between two plates, and is equal to the amount of charge that can be stored divided by the applied voltage. f. The unit of capacitance is the farad (F). A farad is the capacitance that will store one coulomb of charge when one volt acts across the plates of the capacitor. g. Inductive reactance and capacitive reactance are present in AC circuits due to the continuously changing output signal, both affect the current flow in the circuit. h. 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑣𝑒 𝑟𝑒𝑎𝑐𝑡𝑎𝑛𝑐𝑒 = 𝑋𝐿 = 2𝜋𝑓𝐿, and 1 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑖𝑣𝑒 𝑟𝑒𝑎𝑐𝑡𝑎𝑛𝑐𝑒 = 𝑋𝐶 = 2𝜋𝑓𝐶 i. Impedance is the total opposition to current flow in an AC circuit. j. Power in AC circuits is comprised of Apparent, true and reactive power, not all power produced in the circuit can provide work due to capacitive and inductive reactance, and current/voltage being out of phase. k. Power triangle represents comparable values that can be used to find efficiency. l. Power factor is the ratio between True Power and Apparent Power and represented by cos θ in an AC circuit. 3. Transformers 𝑁𝑃 a. Works on Mutual induction, Turns Ratio = , matched 𝑁𝑆 impedance is important for maximum transfer of power, efficiency of the ration of power output to power input in a transformer. b. Primary coil is connected to the AC supply; secondary coil is connected to the load. c. The voltages induced in the windings of a transformer are directly proportional to the number of turns of the coils in the transformer. d. Transformers are constructed to match their intended application. Rev 1 71 4. Electrical Distribution a. Consists of three parts (generation, transmission and distribution). b. Substations transform from hog voltage to usable voltage e.g.: 480 V, load center is “switchgear” with main breaker and feeder breakers, MCCs provide centralized distribution. c. Terminology – ampacity is maximum current a conductor can carry with overheating. d. Single phase connections connected to 3 phase by phase to ground or phase to phase connection e. Three-phase advantage over single-phase: equipment weighs less and is more efficient, provides a wide range of voltages and can provide singe phase power. f. Abnormally high currents in one or more phases is indicative of an unbalanced load. 5. Electrical test equipment a. Ground detectors measure resistance in ohms to ground of insulation resistance. b. Multimeters used for measurement of voltage, current and resistance in one meter, can be analog or digital readout with manual or automatic scaling. c. Meggers used to check insulation resistance in ohms, through use of hand driven DC generator and coils. d. Synchroscope is used to monitor phase difference between two generators to ensure they are correctly phased to allow paralleling with excessive currents. 72 Rev 1 Summary Now that you have completed this module, you should be able to demonstrate mastery of this topic by passing a written exam with a grade of 80 percent or higher on the following TLOs: 1. Describe the theory of operation and operating characteristics of an AC generator. 2. Describe the construction and theory of operation of Inductors and Capacitors, their effects on AC electrical circuits, and relationship to power factor. 3. Describe the construction, operation, and applications of transformers. 4. Describe basic industrial electrical distribution, including typical wiring schemes used and the advantages of three-phase systems. 5. Given an electrical measuring device or piece of test equipment, describe the use of that equipment including the electrical parameter measured. Rev 1 73