Introduction to Operations and Supply Management 생산공급관리 Hansoo Kim (金翰秀), Ph.D Dept. of Management Information Systems, YUST 1 Today’s Outline Welcome to “Introduction to Operations Management (OM)” course! ICE-Breaking What is OM? Class overview Purpose of the class Expected effects of education About Instructor Rules of the class OM overview 2 Welcome! 환영! 歡迎! 欢迎 3 Quiz 1. for ICE Breaking 77→49 →(?)→18→8, what is the number to be in (?) Answer is 36, you know why? 4 Quiz 2. for IB O→T→T →F→F→S→S→(?) →N Which alphabet should be in (?) ? Answer is “E”, you know why? 5 Quiz 3. 4IB 12→1→1→1 →2→(?)→3 What is the number to be in (?) ? Answer is “1”, you know why? 6 To be OM Expert ??? Most Popular job positions for MIS students of YUST - Sales Department - Operation Manager ? ? OM EXPERT!! ? 7 What is OM(生产管理)? Operations Management (OM) the set of activities that creates value(价值 ) in the form of goods(商品) and services(服务) by transforming inputs into outputs What activities (어떤 活动 이 있는가)? How to evaluate (어떻게 评价 할 것인가)? We need evaluation measures – Productivity!! (生产性) What are the better activities? (어떤 活动을 어떻게 하면 生产性이 좋을까?) 8 9 Example: Product Mix Smart furniture company manufactures two products, Chair and Table. The profit of selling a Chair is $10.00 and that of Table is $20.00. To make a Chair, it requires 5 units of wood, 3 units of steel and 20 units of nails (螺丝), and to make a Table, it requires 10 units of wood, 10 units of steel, and 10 units of nail. Suppose that the Smart furniture has 1000 units of wood, 300 units of steel, and 1000 units of nail, how many Chairs and Tables should be produced to make maximum profits? Wood: 1000 units Wood: 5 units Steel: 3 units Nail: 20 units $10.00 Wood: 10 units Steel: 10 units Nail: 10 units $20.00 Steel: 300 units Nail: 1000 units 10 3 Key Things in Studying OM 1. Understanding Problem (问题 상황에 대한 2. ) What kind of problems are there in an Operation? Is there any way to control (or decision making)? What is the evaluation measure? (profit ↑ cost ↓) Developing Proper Model (적절한 모델 개발) 3. 理解 Let’s Make it Simple but Meaningful! Trade off between Reality and Problem solving Finding good model is important! Finding Solution Techniques (문제 해결 방법 찾기) Problem solving techniques, and analysis Efficient solution vs. Effective solution 11 1. Understanding Problem (문제에 대한 이해) From the example, Need a decision rule for product mix How many chairs? How many tables? Why it is important? Depending on the result of product mix, total profit are different!! Number of chairs and tables can be controlled Evaluation measure Profit maximization We need to find a way to decide number of chairs and tables to maximize total profit 12 2. Developing Proper Model (적절한 모델 개발) From the example, Make it simple but meaningful Selling price depends on its selling unit. Assumption: No discount! Why? Realistic Model => Difficult to analysis but better result Simple Model => Easy to analysis but worse result We should develop proper model to solve the problem!!! 13 Mathematical Model Decision Variables: X1:= Number of Chairs, X2:=Number of Tables Objective Function: Max Z= 10 X1 + 20 X2 Conditions (or Constraints) S.t. 5 X1 + 10 X2 1000 3 X1 + 10 X2 300 20X1 + 10 X2 1000 X1 0, and X2 0 14 3. Finding Solution Techniques (문제해결 방법 찾기) For the example, Max Z= 10 X1 + 20 X2 S.t. 5 X1 + 10 X2 1000 3 X1 + 10 X2 300 20X1 + 10 X2 1000 X1 0, and X2 0 How to solve the problem? Solution techniques Two types of solution techniques Effective (效果的 ) (or Optimal, Exact) Solution The best solution but difficult to find it Efficient (效率的 ) Solution Not best solution but easier to find it We need to know how to solve the problem efficiently or effectively 15 To be OM Expert !!! Developing Proper Model Understanding Problem Existing Models: LP Model, Queueing Model, Simulation Model, PERT/CPM Model Communicable with other OM People Domain Expert (Studying general Problems and Working Experience) Develop New Models OM EXPERT!! Operations Research (경영과학) Mathematical Programming, and Computational Methodology Finding Solution Technique 16 Purpose of the class By: introducing basic knowledge of operations management and control with various quantitative and qualitative techniques Types of OM activities Types of problems Types of solution techniques To: Improve the abilities to analyze the problem occurred in OM fields, to present the efficient and effective solutions for the problems in the modern production and logistics systems 17 After finishing this course… YOU CAN The most important effects You can talk with other OM people You can identify the types of problem in OM You can understand the basic principles of problem-solving techniques. Other important effects You can become an Expert having “Intuition” Knowledge, Responsibility, and Professionalism 18 About Instructor… Professor Kim, Hansoo, Ph.D (김한수, 金翰秀) Office: #105, Nursing Science Bldg. Telephone: 2710, 138-0448-1224 E-mail: kimhsQQ@gmail.com Educational Background: ’87~’91 BS, Hanyang Univ. IE (Industrial Engineering) ’91~’93 MS, KAIST, IE ’98~’04 MS, PH.D, Georgia Institute of Technology, ISyE (Industrial and Systems Engineering) Work Experiences ’93~’98: System Engineer, Simulation Consultant in CIM dept. Samsung SDS, Seoul, Korea The Keck Virtual Factory Lab, Georgia Tech. USA ’98~’04: GRA, HiFiVE Project Leader ’04~Present: Associate Professor, MIS and CS depts., YUST 19 About Class Text book: Operations Management 9e, 2007, by William J. Stevenson Class hour: T 3PM~4PM (Room #216), Th 1PM-3PM (Room #116) Office hours: T 4PM~5PM Evaluation: Quiz or attendance: 10% + HW: 20% + Project: 20% + 3 Exams: 50% = 100 % Class Webpage: http://yustOM.wikispaces.com/ 20 About Class (continued) Reading Assignments: Students should read the reading assignments before they come to the class. Class discussion will proceed with the assumption that students have read the assignment. Individual Assignments: Students will need to turn in the homework each week. Team Project: Students will work as a team of 4 or 5. Team members will work on the cases together and will take turns to present their work. Each team is required to submit a written report prior to the assigned class. The lecture notes and other materials will be uploaded on the class homepage. Before attending class, please check class homepage!!! No late homework. If you have proper excuse for late homework, you can turn in the homework only after talking with the instructor. 21 2 Class rules you should keep! (2 가지 수업규칙) Don’t do harmful actions to yourself (자신을 해치는 행위는 용납되지 않는다!) Don’t do harmful actions to others (남을 해치는 행동은 용납되지 않는다!) 22 OM Overview Class Overview (Ch. 0) Operations, Productivity, and Strategy (Ch. 1, 2) Project Management (Ch. 17) Mgmt of Quality/ Six Sigma Quality (Ch. 9, 10) Queueing/ Simulation (Ch. 18) Supply Chain Management (Ch 11) Demand Mgmt Forecasting (Ch 3) Aggregated Planning (Ch. 13) Inventory Management (Ch. 12) Strategic Capacity Planning (Ch. 5, 5S) Location Planning and Analysis (Ch. 8) MRP & ERP (Ch 14) Process Selection/ Facility Layout; LP (Ch. 6, 6S) Exam I JIT & Exam II Lean Mfg System (Ch. 15) Term Project Final 23 Class Schedule Week Contents Text Remarks 1 Class overview 2 Introduction to OM; Strategy Ch 1,2 HW1 3 Project Management Ch 17 HW2 4 Strategic Capacity Planning for Products and Services Ch 5, 5s HW3 5 Process Selection and Facility Layout; LP Ch 6, 6s HW4 6 Exam I. ; Management of Quality; Six Sigma Quality Ch 9, 10 Exam I 7 Queueing and Simulation Ch 18 HW5 8 Supply Chain Management Ch 11 HW6 9 Location Planning and Analysis Ch 8 HW7 10 Lean Manufacturing; JIT Ch 15 HW8 11 Exam II. 12 Demand Management and Forecasting Ch 3 HW9 13 Aggregate Production Planning Ch 13 HW10 14 Inventory Management and Control Ch 12 HW11 15 MRP and ERP Ch 14 HW12 16 Project Presentation, Final Exam Exam II Final Exam 24 Who are you? Guideline What is your name? Department? Your future plan After graduation… Study abroad? Or Working? Long term plan What you want to ask for this class? Bad E.g.) Less HW? or Easy Test? Good E.g.) More project, more case study, or about way of communication etc. 25 What you should do by the next time! Read Chapter 1 and 2 Play with MS-Excel.. 26 Good Bye 27