Introduction to Management Science 8th Edition by Bernard W. Taylor III Chapter 5 Forecasting Chapter 5 - Forecasting 1 Chapter Topics Forecasting Components Time Series Methods Forecast Accuracy Time Series Forecasting Using Excel Time Series Forecasting Using QM for Windows Regression Methods Chapter 5 - Forecasting 2 Forecasting Components A variety of forecasting methods are available for use depending on the time frame of the forecast and the existence of patterns. Time Frames: Short-range (one to two months) Medium-range (two months to one or two years) Long-range (more than one or two years) Patterns: Trend Random variations Cycles Seasonal pattern Chapter 5 - Forecasting 3 Forecasting Components Patterns (1 of 2) Trend - A long-term movement of the item being forecast. Random variations - movements that are not predictable and follow no pattern. Cycle - A movement, up or down, that repeats itself over a lengthy time span. Seasonal pattern - Oscillating movement in demand that occurs periodically in the short run and is repetitive. Chapter 5 - Forecasting 4 Forecasting Components Patterns (2 of 2) trend-line Figure 5.1 Forms of Forecast Movement: (a) Trend, (b) Cycle, (c) Seasonal Pattern, (d) Trend with Seasonal Pattern Chapter 5 - Forecasting 5 Forecasting Components Forecasting Methods Times Series - Statistical techniques that use historical data to predict future behavior. Regression Methods - Regression (or causal ) methods that attempt to develop a mathematical relationship between the item being forecast and factors that cause it to behave the way it does. Qualitative Methods - Methods using judgment, expertise and opinion to make forecasts. Chapter 5 - Forecasting 6 Forecasting Components Qualitative Methods Qualitative methods, the “jury of executive opinion,” is the most common type of forecasting method for long-term strategic planning. Performed by individuals or groups within an organization, sometimes assisted by consultants and other experts, whose judgments and opinion are considered valid for the forecasting issue. Usually includes specialty functions such as marketing, engineering, purchasing, etc. in which individuals have experience and knowledge of the forecasted item. Supporting techniques include the Delphi Method, market research, surveys, etc. Chapter 5 - Forecasting 7 Time Series Methods Overview Statistical techniques that make use of historical data collected over a long period of time. Methods assume that what has occurred in the past will continue to occur in the future. Forecasts based on only one factor - time. Chapter 5 - Forecasting 8 Time Series Methods Moving Average (1 of 5) Moving average uses values from the recent past to develop forecasts. This dampens or smoothes out random increases and decreases. Useful for forecasting relatively stable items that do not display any trend or seasonal pattern. Formula for: n 1 MAn n Di i1 where: n number of periods in the moving average Di data in period i Chapter 5 - Forecasting 9 Time Series Methods Moving Average (2 of 5) Example: Instant Paper Clip Supply Company forecast of orders for the next month. Three-month moving average: 3 1 MA3 3 D 90110130 110 3 i1 i orders Five-month moving average: 5 1 MA3 5 D 901101307550 91 orders 5 i1 i Chapter 5 - Forecasting 10 Time Series Methods Moving Average (3 of 5) Figure 5.2 Three- and Five-Month Moving Averages Chapter 5 - Forecasting 11 Time Series Methods Moving Average (4 of 5) Figure 5.2 Three- and Five-Month Moving Averages Chapter 5 - Forecasting 12 Time Series Methods Moving Average (5 of 5) Longer-period moving averages react more slowly to changes in demand than do shorter-period moving averages. The appropriate number of periods to use often requires trial-and-error experimentation. Moving average does not react well to changes (trends, seasonal effects, etc.) but is easy to use and inexpensive. Good for short-term forecasting. Chapter 5 - Forecasting 13 Time Series Methods Weighted Moving Average (1 of 2) In a weighted moving average, weights are assigned to the most recent data. Formula: n WMAn Wi Di i1 where Wi the weight for period i, between 0% and 100% Wi 1.00 Example : Paper clip company we ights 50% for October, 33% for September, 17% for August : 3 WMA Wi Di (.50)(90) (.33)(110) (.17)(130) 103.4 orders 3 i1 Chapter 5 - Forecasting 14 Time Series Methods Weighted Moving Average (2 of 2) Determining precise weights and number of periods requires trial-and-error experimentation. Chapter 5 - Forecasting 15 Time Series Methods Exponential Smoothing (1 of 11) Exponential smoothing weights recent past data more strongly than more distant data. Two forms: simple exponential smoothing and adjusted exponential smoothing. Simple exponential smoothing: Ft + 1 = Dt + (1 - )Ft where: Ft + 1 = the forecast for the next period Dt = actual demand in the present period Ft = the previously determined forecast for the present period = a weighting factor (smoothing constant) use F1 = D1. Chapter 5 - Forecasting 16 Time Series Methods Exponential Smoothing (2 of 11) The most commonly used values of are between .10 and .50. Determination of is usually judgmental and subjective and often based on trial-and -error experimentation. Chapter 5 - Forecasting 17 Time Series Methods Exponential Smoothing (3 of 11) Example: PM Computer Services (see Table 5.4). Exponential smoothing forecasts using smoothing constant of .30. Forecast for period 2 (February): F2 = D1 + (1- )F1 = (.30)(37) + (.70)(37) = 37 units Forecast for period 3 (March): F3 = D2 + (1- )F2 = (.30)(40) + (.70)(37) = 37.9 units Chapter 5 - Forecasting 18 Time Series Methods Exponential Smoothing (4 of 11) Using F1 = D1 Table 5.4 Exponential Smoothing Forecasts, = .30 and = .50 Chapter 5 - Forecasting 19 Time Series Methods Exponential Smoothing (5 of 11) The forecast that uses the higher smoothing constant (.50) reacts more strongly to changes in demand than does the forecast with the lower constant (.30). Both forecasts lag behind actual demand. Both forecasts tend to be consistently lower than actual demand. Low smoothing constants are appropriate for stable data without trend; higher constants appropriate for data with trends. Chapter 5 - Forecasting 20 Time Series Methods Exponential Smoothing (6 of 11) Figure 5.3 Exponential Smoothing Forecasts Chapter 5 - Forecasting 21 Time Series Methods Exponential Smoothing (7 of 11) Adjusted exponential smoothing: exponential smoothing with a trend adjustment factor added. Formula: AFt + 1 = Ft + 1 + Tt+1 where: Tt = an exponentially smoothed trend factor: Tt + 1 = (Ft + 1 - Ft) + (1 - )Tt Tt = the last (previous) period’s trend factor = smoothing constant for trend ( a value between zero and one). Reflects the weight given to the most recent trend data. Determined subjectively. Chapter 5 - Forecasting 22 Time Series Methods Exponential Smoothing (8 of 11) Example: PM Computer Services exponential smoothed forecasts with = .50 and = .30 (see Table 5.5). Start with T2 = 0.00 Adjusted forecast for period 3: T3 = (F3 - F2) + (1 - )T2 = (.30)(38.5 - 37.0) + (.70)(0) = 0.45 AF3 = F3 + T3 = 38.5 + 0.45 = 38.95 Chapter 5 - Forecasting 23 Time Series Methods Exponential Smoothing (9 of 11) Tt + 1 = (Ft + 1 - Ft) + (1 - )Tt Table 5.5 Adjusted Exponentially Smoothed Forecast Values Chapter 5 - Forecasting 24 Time Series Methods Exponential Smoothing (10 of 11) Adjusted forecast is consistently higher than the simple exponentially smoothed forecast. It is more reflective of the generally increasing trend of the data. Chapter 5 - Forecasting 25 Time Series Methods Exponential Smoothing (11 of 11) Figure 5.4 Adjusted Exponentially Smoothed Forecast Chapter 5 - Forecasting 26 Time Series Methods Linear Trend Line (1 of 5) When demand displays an obvious trend over time, a least squares regression line , or linear trend line, can be used to forecast. Formula: xy nxy b 2 x nx a ybx yabx where: a intercept (at period 0) b slope of the line x the time period y forecast for demand for period x where: n number of periods x 1n x y 1n y Chapter 5 - Forecasting 27 Time Series Methods Linear Trend Line (2 of 5) Example: PM Computer Services (see Table 5.6) x 78 6.5 12 y 557 46.42 12 xy nxy 3,867(12)(6.5)(46.42) b 1.72 2 2 65012(6.5) x2 nx a ybx46.42(1.72)(6.5)35.2 y35.21.72x linear trend line for period 13, x 13, y35.21.72(13)57.56 Chapter 5 - Forecasting 28 Time Series Methods Linear Trend Line (3 of 5) Table 5.6 Least Squares Calculations Chapter 5 - Forecasting 29 Time Series Methods Linear Trend Line (4 of 5) A trend line does not adjust to a change in the trend as does the exponential smoothing method. This limits its use to shorter time frames in which trend will not change. Chapter 5 - Forecasting 30 Time Series Methods Linear Trend Line (5 of 5) Figure 5.5 Linear Trend Line Chapter 5 - Forecasting 31 Time Series Methods Seasonal Adjustments (1 of 4) A seasonal pattern is a repetitive up-and-down movement in demand. Seasonal patterns can occur on a monthly, weekly, or daily basis. A seasonally adjusted forecast can be developed by multiplying the normal forecast by a seasonal factor. A seasonal factor can be determined by dividing the actual demand for each seasonal period by total annual demand: Si =Di/D Chapter 5 - Forecasting 32 Time Series Methods Seasonal Adjustments (2 of 4) Seasonal factors lie between zero and one and represent the portion of total annual demand assigned to each season. Seasonal factors are multiplied by annual demand to provide adjusted forecasts for each period. Chapter 5 - Forecasting 33 Time Series Methods Seasonal Adjustments (3 of 4) Example: Wishbone Farms Table 5.7 Demand for Turkeys at Wishbone Farms S1 = D1/ D = 42.0/148.7 = 0.28 S2 = D2/ D = 29.5/148.7 = 0.20 S3 = D3/ D = 21.9/148.7 = 0.15 S4 = D4/ D = 55.3/148.7 = 0.37 Chapter 5 - Forecasting 34 Time Series Methods Seasonal Adjustments (4 of 4) Multiply forecasted demand for entire year by seasonal factors to determine quarterly demand. Forecast for entire year (trend line for data in Table 5.7): y = 40.97 + 4.30x = 40.97 + 4.30(4) = 58.17 Seasonally adjusted forecasts: SF1 = (S1)(F5) = (.28)(58.17) = 16.28 SF2 = (S2)(F5) = (.20)(58.17) = 11.63 SF3 = (S3)(F5) = (.15)(58.17) = 8.73 SF4 = (S4)(F5) = (.37)(58.17) = 21.53 Note the potential for confusion: the Si are “seasonal factors” (fractions), whereas the SFi are “seasonally adjusted forecasts” (commodity values)! Chapter 5 - Forecasting 35 Forecast Accuracy Overview Forecasts will always deviate from actual values. Difference between forecasts and actual values referred to as forecast error. Would like forecast error to be as small as possible. If error is large, either technique being used is the wrong one, or parameters need adjusting. Measures of forecast errors: Mean Absolute deviation (MAD) Mean absolute percentage deviation (MAPD) Cumulative error (E-bar) Average error, or bias (E) Chapter 5 - Forecasting 36 Forecast Accuracy Mean Absolute Deviation (1 of 7) MAD is the average absolute difference between the forecast and actual demand. Most popular and simplest-to-use measures of forecast error. Formula: MAD 1n Dt Ft where: t the period number Dt demand in period t Ft the forecast for period t n the total number of periods Chapter 5 - Forecasting 37 Forecast Accuracy Mean Absolute Deviation (2 of 7) Example: PM Computer Services (see Table 5.8). Compare accuracies of different forecasts using MAD: MAD 1n Dt Ft 53.414.85 11 Chapter 5 - Forecasting 38 Forecast Accuracy Mean Absolute Deviation (3 of 7) Table 5.8 Computational Values for MAD Chapter 5 - Forecasting 39 Forecast Accuracy Mean Absolute Deviation (4 of 7) The lower the value of MAD relative to the magnitude of the data, the more accurate the forecast. When viewed alone, MAD is difficult to assess. Must be considered in light of magnitude of the data. Chapter 5 - Forecasting 40 Forecast Accuracy Mean Absolute Deviation (5 of 7) Can be used to compare accuracy of different forecasting techniques working on the same set of demand data (PM Computer Services): Exponential smoothing ( = .50): MAD = 4.04 Adjusted exponential smoothing ( = .50, = .30): MAD = 3.81 Linear trend line: MAD = 2.29 Linear trend line has lowest MAD; increasing from .30 to .50 improved smoothed forecast. Chapter 5 - Forecasting 41 Forecast Accuracy Mean Absolute Deviation (6 of 7) A variation on MAD is the mean absolute percent deviation (MAPD). Measures absolute error as a percentage of demand rather than per period. Eliminates problem of interpreting the measure of accuracy relative to the magnitude of the demand and forecast values. Formula: Dt Ft 53.41 MAPD .103 or 10.3% 520 Dt Chapter 5 - Forecasting 42 Forecast Accuracy Mean Absolute Deviation (7 of 7) MAPD for other three forecasts: Exponential smoothing ( = .50): MAPD = 8.5% Adjusted exponential smoothing ( = .50, = .30): MAPD = 8.1% Linear trend: MAPD = 4.9% Chapter 5 - Forecasting 43 Forecast Accuracy Cumulative Error (1 of 2) Cumulative error is the sum of the forecast errors (E =et). A relatively large positive value indicates forecast is biased low, a large negative value indicates forecast is biased high. If preponderance of errors are positive, forecast is consistently low; and vice versa. Cumulative error for trend line is always almost zero, and is therefore not a good measure for this method. Cumulative error for PM Computer Services can be read directly from Table 5.8. E = et = 49.31 indicating forecasts are frequently below actual demand. Chapter 5 - Forecasting 44 Forecast Accuracy Cumulative Error (2 of 2) Cumulative error for other forecasts: Exponential smoothing ( = .50): E = 33.21 Adjusted exponential smoothing ( = .50, =.30): E = 21.14 Average error (bias) is the per period average of cumulative error. Average error for exponential smoothing forecast: e E n t 49.31 4.48 11 A large positive value of average error indicates a forecast is biased low; a large negative error indicates it is biased high. Chapter 5 - Forecasting 45 Forecast Accuracy Example Forecasts by Different Measures Table 5.9 Comparison of Forecasts for PM Computer Services Results consistent for all forecasts: Larger value of alpha is preferable. Adjusted forecast is more accurate than exponential smoothing forecasts. Linear trend is more accurate than all the others. Chapter 5 - Forecasting 46 Time Series Forecasting Using Excel (1 of 4) Exhibit 5.1 Chapter 5 - Forecasting 47 Time Series Forecasting Using Excel (2 of 4) Exhibit 5.2 Chapter 5 - Forecasting 48 Time Series Forecasting Using Excel (3 of 4) Exhibit 5.3 Chapter 5 - Forecasting 49 Time Series Forecasting Using Excel (4 of 4) Exhibit 5.4 Chapter 5 - Forecasting 50 Exponential Smoothing Forecast with Excel QM Exhibit 5.5 Chapter 5 - Forecasting 51 Time Series Forecasting Solution with QM for Windows (1 of 2) Exhibit 5.6 Chapter 5 - Forecasting 52 Time Series Forecasting Solution with QM for Windows (2 of 2) Exhibit 5.7 Chapter 5 - Forecasting 53 Regression Methods Overview Time series techniques relate a single variable being forecast to time. Regression is a forecasting technique that measures the relationship of one variable to one or more other variables. Simplest form of regression is linear regression. Chapter 5 - Forecasting 54 Regression Methods Linear Regression Linear regression relates demand (dependent variable ) to an independent variable. yabx Linear function a ybx xynxy b 2 x2 nx where: x x n mean of the x data y y n mean of the y data Chapter 5 - Forecasting 55 Regression Methods Linear Regression Example (1 of 3) State University athletic department. Wins 4 6 6 8 6 7 5 7 Attendance 36,300 40,100 41,200 53,000 44,000 45,600 39,000 47,500 Chapter 5 - Forecasting x (wins) 4 6 6 8 6 7 5 7 49 y (attendance, 1,000s) 36.3 40.1 41.2 53.0 44.0 45.6 39.0 47.5 346.7 xy 145.2 240.6 247.2 424.0 264.0 319.2 195.0 332.5 2,167.7 x2 16 36 36 64 36 49 25 49 311 56 Regression Methods Linear Regression Example (2 of 3) x 49 6.125 8 y 346.9 43.34 8 xy nxy (2,167.70(8)(6.125)(43.34) 4.06 b 2 2 (311)(8)(6.125) x2 nx a ybx43.34(.406)(6.125)18.46 Therefore, y18.464.06x Attendance forecast for x 7 wins is y18.464.06(7)46.88 or 46,880 Chapter5 - Forecasting 57 Regression Methods Linear Regression Example (3 of 3) Figure 5.6 Linear Regression Line Chapter 5 - Forecasting 58 Regression Methods Correlation (1 of 2) Correlation is a measure of the strength of the relationship between independent and dependent variables. Formula: r n xy x y n x x n y 2 2 2 y 2 Value lies between +1 and -1. Value of zero indicates little or no relationship between variables. Values near 1.00 and -1.00 indicate strong linear relationship: correlation and anti-correlation. Chapter 5 - Forecasting 59 Regression Methods Correlation (2 of 2) Value for State University example: r (8)(2,167.7)(49)(346.7) .948 2 (8)(311)(49)(49)(8)(15,224.7)(346.7) Chapter 5 - Forecasting 60 Regression Methods Coefficient of Determination The Coefficient of determination is the percentage of the variation in the dependent variable that results from the independent variable. Computed by squaring the correlation coefficient, r. For State University example: r = .948, r2 = .899 This value indicates that 89.9% of the amount of variation in attendance can be attributed to the number of wins by the team, with the remaining 10.1% due to other, unexplained, factors. Chapter 5 - Forecasting 61 Regression Analysis with Excel (1 of 7) Exhibit 5.8 Chapter 5 - Forecasting 62 Regression Analysis with Excel (2 of 7) Exhibit 5.9 Chapter 5 - Forecasting 63 Regression Analysis with Excel (3 of 7) Exhibit 5.10 Chapter 5 - Forecasting 64 Regression Analysis with Excel (4 of 7) Exhibit 5.11 Chapter 5 - Forecasting 65 Regression Analysis with Excel (5 of 7) Exhibit 5.12 Chapter 5 - Forecasting 66 Regression Analysis with Excel (6 of 7) Exhibit 5.13 Chapter 5 - Forecasting 67 Regression Analysis with Excel (7 of 7) Exhibit 5.14 Chapter 5 - Forecasting 68 Regression Analysis with QM for Windows Exhibit 5.15 Chapter 5 - Forecasting 69 Multiple Regression with Excel (1 of 4) Multiple regression relates demand to two or more independent variables. General form: y = 0 + 1x1 + 2x2 + . . . + kxk where 0 = the intercept 1 . . . k = parameters representing contributions of the independent variables x1 . . . xk = independent variables Chapter 5 - Forecasting 70 Multiple Regression with Excel (2 of 4) State University example: Wins Promotion ($) Attendance 4 29,500 36,300 6 55,700 40,100 6 71,300 41,200 8 87,000 53,000 6 75,000 44,000 7 72,000 45.600 5 55,300 39,000 7 81,600 47,500 Chapter 5 - Forecasting 71 Multiple Regression with Excel (3 of 4) Exhibit 5.16 Chapter 5 - Forecasting 72 Multiple Regression with Excel (4 of 4) Exhibit 5.17 Chapter 5 - Forecasting 73 Example Problem Solution Computer Software Firm (1 of 4) Problem Statement: • For data below, develop an exponential smoothing forecast using = .40, and an adjusted exponential smoothing forecast using = .40 and = .20. • Compare the accuracy of the forecasts using MAD and cumulative error. Period 1 2 3 4 5 6 7 8 Chapter 5 - Forecasting Units 56 61 55 70 66 65 72 75 74 Example Problem Solution Computer Software Firm (2 of 4) Step 1: Compute the Exponential Smoothing Forecast. Ft+1 = Dt + (1 - )Ft Step 2: Compute the Adjusted Exponential Smoothing Forecast AFt+1 = Ft +1 + Tt+1 Tt+1 = (Ft +1 - Ft) + (1 - )Tt Chapter 5 - Forecasting 75 Example Problem Solution Computer Software Firm (3 of 4) Period 1 2 3 4 5 6 7 8 9 Chapter 5 - Forecasting Dt 56 61 55 70 66 65 72 75 Ft 56.00 58.00 56.80 62.08 63.65 64.18 67.31 70.39 AFt 56.00 58.40 56.88 63.20 64.86 65.26 68.80 72.19 Dt - Ft Dt - AFt 5.00 5.00 -3.00 -3.40 13.20 13.12 3.92 2.80 1.35 0.14 7.81 6.73 7.68 6.20 35.97 30.60 76 Example Problem Solution Computer Software Firm (4 of 4) Step 3: Compute the MAD Values 1 41.97 MAD(Ft ) Dt Ft 5.99 n 7 1 37.39 MAD(AFt ) Dt AFt 5.34 n 7 Step 4: Compute the Cumulative Error. E(Ft) = 35.97 E(AFt) = 30.60 Chapter 5 - Forecasting 77 Example Problem Solution Building Products Store (1 of 5) Problem Statement: For the following data, Develop a linear regression model Determine the strength of the linear relationship using correlation. Determine a forecast for lumber given 10 building permits in the next quarter. Chapter 5 - Forecasting 78 Example Problem Solution Building Products Store (2 of 5) Quarter 1 2 3 4 5 6 7 8 9 10 Chapter 5 - Forecasting Building Permits x 8 12 7 9 15 6 5 8 10 12 Lumber Sales (1,000s of bd ft) y 12.6 16.3 9.3 11.5 18.1 7.6 6.2 14.2 15.0 17.8 79 Example Problem Solution Building Products Store (3 of 5) Step 1: Compute the Components of the Linear Regression Equation. x 92 92 10 y 128.6 12.86 10 xy n x y (1,290.3) (10)(9.2)(12.86) b 1.25 2 2 2 (932) (10)(9.2) x nx a y bx 12.86 (1.25)(9.2) 1.36 Chapter 5 - Forecasting 80 Example Problem Solution Building Products Store (4 of 5) Step 2: Develop the Linear regression equation. y = a + bx, y = 1.36 + 1.25x Step 3: Compute the Correlation Coefficient. r n xy x y n x x n y 2 r 2 2 y 2 (10)(1,170.3) (92)(128.6) (10)(932) (92)(92)(10)(1,810.48) (128.6)2 Chapter 5 - Forecasting .925 81 Example Problem Solution Building Products Store (5 of 5) Step 4: Calculate the forecast for x = 10 permits. Y = a + bx = 1.36 + 1.25(10) = 13.86 or 1,386 board ft Chapter 5 - Forecasting 82 Chapter 5 - Forecasting 83