STANDARD COSTING (1) WHAT IS A STANDARD A standard is a pre-determined measurable quantity that is set in a defined condition against which actual performance can be measured for an element of work, activity e.t.c (2) STANDARD COST A standard cost is defined by CIMA as “a predetermined cost which is calculated from the management’s standard of efficient operation and the relevant expenditure”. It can be said to be a predetermined measurable quantity set in defined conditions, expressed in money and built up from an assessment of the value of cost elements. (3) STANDARD HOUR A standard hour is a measure of production that can be achieved under normal or standard condition by an average worker. It can also be defined as an hypothetical hour which represent the amount of work which should be performed in 1 hr under stated conditions. (4) STANDARD COSTING A standard costing system is merely the preparation of standard cost and their use in planning & controlling purposes. It is a control device, that establish in advance, the expected cost & revenue of a future production. (5) STANDARD COST (I.E PRE-DETERMINED COST) AND HISTORICAL COST COMPARED STANDARD COST 1) It is a predetermined cost. Thus, it is a cost that is set before actual production take place. 2) It is a future cost, which means that, it would be incurred in future. HISTORICAL COST 1) It is the recorded cost of an activity. Thus, is referred to as the actual cost of an activity. 2) It is a past cost i.e. a cost that has already been incurred. 3) It may be used for cost control. Thus the standard cost is compared with actual cost to make sure that cost conforms to standard. 4) It is an ideal cost. It may not be attained. 3) It may be used to ascertain profit or loss for the period. The revenue is compared with actual cost (historical cost) to ascertain profit or loss. 4) It is a cost which has actually been incurred. (6) STANDARD & BUDGET COMPARED Refer to note given under budget. (7) APPLICABILITY OF STANDARD COSTING Standard costing system is mostly used in industries producing standardized products which are repetitive in nature i.e industries using process costing method. (8) ADVANTAGES OF STANDARD COSTING (a) Standard costing is an example of “management by exception” by studying the variance, management’s attention is directed towards those items which are not proceeding according to plan. Management is able to delegate cost control through the standard costing system knowing that variance would be unworkable. (b) The process of setting, revising and monitoring standards encourages re-appraisal of methods materials and techniques so leading to cost reductions. (c) A properly developed standard costing system with full participation and involvement creates positive, cost effective attitude through all levels of management right down to operation management. (d) Standard costing is an economical & simple means of cost accounting. It results in reduction in paper work and considerable saving in clerical labour. (e) Establishing standard is a very useful exercise in biz planning which instills in the management a habit of thinking in advance. (9) DISADVANTAGES OF STANDARD COSTING (a) It is expensive and unsuitable in job order industry manufacturing non-standardized products. (b) The staff may not be capable of operating the system. (c) If a standard is too easy to attain or unattainable, it becomes dis-incentive to staff and they can go at their pace (d) The setting of standard and reporting through variance analysis, is now a complicated, laborious and time wasting (e) In volatile conditions with rapidly changing, methods, rates and prices, standards quickly become out of date and thus lose their control and motivational effects. This can cause resentment and loss of goodwill. (10) PURPOSE OF STANDARD COSTING The following are the major purposes for which a standard costing system can be used; (a) To assist in setting budgets and evaluating managerial performance. (b) To provide a challenging target that individuals are motivated to achieve (c) To provide a prediction of future costs that can be used for decision-making purposes. (d) To simplify the task of tracing costs to products for inventory valuation purposes. (11) PRELIMINARIES IN ESTABLISHING A SYSTEM OF STANDARD COSTING (a) Establishment of standard cost or revenue (b) Recording of actual cost (c) Comparison of standard cost with actual cost (d) Analysis of variance (e) Investigation of variance in order to inform management to take appropriate action when necessary. (12) TYPES OF STANDARD Basic Ideal Current Attainable Basic standard These are standards which have been established for use over a long period of time. The advantages of basic standard are They could be used as a basis for setting current standard. They could be used to show changes in trend over time. It’s disadvantages is that basic standard would not form part of the reporting system as any variance produced will have little or no meaning being an unknown mixture of controllable and un-controllable factors. CURRENT STANDARD These are standards which have been established for use over a short period of time and it’s purpose is to reflect current condition. In a situation where the condition’ is stable current standard will be the same as attainable standard. ATTAINABLE STANDARD These are standards which have been established for use based on normal, efficient (but not perfect) operating conditions i.e allowances are made for fatigue, machine breakdown, strike, some in-efficiency, normal material loss. IDEAL STANDARD These are standards which have been established for use based on perfect operating condition i.e no allowance is made for fatigue, material loss, machine breakdown e.t..c. Ideal standards are NOT often used in practice because they are perceived by the employees as being unrealistic & may have an adverse motivational impact on the workforce. The standard is however useful for highlighting areas where a large cost saving can be realized. (13) RESPONSIBILITY FOR SETTING STANDARD The line managers who have to work with and accept the standards must be involved in establishing the. Engineers, accountants and other specialist provide technical assistance and information but the line managers must be involved in the critical part of standard setting. (14) TYPICAL STANDARD COST CARD PER SHEET Standard. D.M cost per unit of output xx Standard. D.L cost per unit of output xx Variable std. management overhead per unit of output xx Fixed standard management o/H per unit of output xx ST PRODUCTION COST PER UNIT Add: Std Admin & selling o/H cost/unit of output xxx xx STD COST OF SALE xxx Add: Standard profit ( on % of sale ) xx xxx A Standard cost card is a record of the standard material, labour and overhead costs. Such a card is maintained for each product or service. The card will normally show the quantity and price of each material item to be consumed, the time and rate of labour required, the overheads to be absorbed and the total cost. (15) SETTING STANDARD COST When setting cost standards, there are two approaches To use the prices or rates which are current at the time the standards are set. This has the advantage that each standard is clearly identifiable with a known fact. On the other hand, if prices are likely to change, then the standard base on them will have a limited value for planning purposes. To use a forecast of average prices or rates over the period for which the standard is to be used. This can postpone the need for revision but has the disadvantage that the standard may never correspond with observed fact and that the forecast may be subject to significant error. MATERIAL COST STANDARDS For material cost, two kinds of standards must be set: (i) materials usage or quantity standards & (ii) materials price standards. The important prerequisites for developing materials cost standards are the existence of a sound system of physical control over materials, a detailed analysis of product and the availability of basic information on operating conditions and other relevant factors. If a firm does not have an adequate control over its activities of purchasing, receiving, storing, issuing and handling of materials, it will not be possible to obtain reliable cost data and other information to establish standards and control costs. VARIANCE ANALYSIS A variance is the difference between standard cost and actual cost. Variance analysis therefore is the process whereby the difference between standard cost and actual cost is subanalysed into their constituent parts. An important aspect of variance analysis is the need to separate controllable from uncontrollable variances. A detailed analysis of controllable variance will help the management to identify the persons responsible for its occurrences so that corrective action can be taken. FAVOURABLE & UNFAVOURABLE VARIANCES Where the actual cost is less than standard cost, it is known as “favourable” or “credit” variance. On the other hand, where the actual cost is more than standard cost, the difference is referred to as “unfavourable” or “debit” variance. CONTROLLABLE & UNCONTROLLABLE VARIANCES If a variance can be regarded as the responsibility of a particular person with the result that his degree of efficiency can be reflected in its size, then it is said to be a controllable variance, for example, excess usage of material is usually the responsibility of the foreman concerned, however, if the excessive usage is due to defective material, the responsibility may rest with the Inspection Department for non-detection of the defects. If a variance arises due to certain factors beyond the control of management, it is known as un-controllable variance, for example, change in the market prices of material, increases in labour rate e.t.c. are not within the control of management. Responsibility for uncontrollable variances cannot be assigned to any person or department the division of variances into controllable and un-controllable is extremely important. The management should place more emphasis on controllable variances; the un-controllable variance should be ignored. SOURCES OF VARIANCES There are several reasons why actual performance might differ from standard performance. Some of the reasons are: (i) Out of date standards – where frequent changes in prices of inputs occur, there is a danger that standard prices may be out of date. Consequently, any investigation of price variances will indicate a general change in market prices rather than any inefficiencies or efficiencies in acquiring the resources. (ii) Out of control operations – variances may result from inefficient operations due to a failure to follow prescribed procedures, faulty machinery or human errors. Investigation of variances in this category should pinpoint the cause of the inefficiency and lead to corrective action to eliminate the inefficiency being repeated. (iii) Model Deviation – An in-appropriate model may have been used to prepare the budget. For instance a linear cost function may have been used to estimate costs whereas the true relationship may be curvilinear. (iv) Implementation Deviations - plans may have been poorly implemented. (v) Measurement Deviation – An error may have been made in measuring the actual costs. FACTORS TO BE CONSIDERED WHEN INVESTIGATING & INTERPRETING VARIANCES (i) Benefits - The potential benefit that would be derived from taking corrective measures should outweigh the cost of investigation. (ii) Size – The larger the variance, the more likely that investigation would be carried out because it may satisfy the materiality level specified by management. (iii) Cost/Benefit Analysis - The ultimate criterion is the comparison between the cost of investigation and the financial benefits of an investigation. (iv) Controllability – whether the variance related to price or efficiency can be a factor to be considered. Price variances are un-controllable. Obvious uncontrollable variances would clearly be candidate for not investigating. (v) Magnitude of variances - The magnitude of variance is a factor to be considered. Generally, variance of more than 5% (relative) or N5,000 (absolute) may be deemed worthy of investigation. (vi) Strategic significance – The customer sees the quality of the quality of material, hence given labour and material variance, it would probably be better to investigate the material variance in order to maintain the reputation of the product. (vii) Cost – variances The cost of investigation should not be too prohibitive or else investigation would not be carried out. (viii) Planning & operational variances - control or operational variances may be investigated on a monthly basis. Planning variances would probably be subjected to less frequent study e.g. half-yearly or manually or whenever standard costs are normally revised. (ix) Degree of Analysis- variances which apparently or ostensibly are immaterial could still be investigated if such variances have not been analysed into as much detail as possible because of the possibility of variances offsetting each other. PROBLEMS ENCOUNTERED IN THE INTERPRETATION AND INVESTIGATION OF VARIANCES (i) Variance analysis highlights strength and weakness but does not indicate what action to be taken. (ii) Inflation poses a problem (iii) Some variances are controllable, hence action can be taken and the system brought back on course. Other variances may be uncontrollable resulting in the revision of budget. (iv) Some managers feel that a standard represent an average, therefore variances will inevitably arise and should NOT be taken seriously. (v) Inaccuracies (owing to pressure on a budgetary control system) can arise in the recording of actual results. (vi) There may be interdependence between variances e.g buying a cheaper material will result in favourable price variance but may adversely affect the material usage and labour efficiency variance. (vii) Who is responsible for a particular variance poses a problem (viii) Setting tolerance limit for the purpose of investigation (which can be either subjectively or statistically established) can pose a problem. The above list of problems regarding the interpretation and investigation of variances is not exhaustive. Management will have to consider these problems deeply before initiating control action. DIRECT MATERIAL COST VARIANCE D.M COST VARIANCES Price variance Usage/Quantity variances Mix variance (A) MATERIAL COST VARIANCE Yield variance This is the difference between the standard direct material cost of actual production volume and the actual cost of direct material. It can also be described as the sum of the direct material price and usage variance. The purpose of calculating this variance is to identify the extent to which profits will differ from those expected by reason of the actual price paid for direct materials being different from the standard price. SC _ AC OR Standard price at standard quantity for actual production xx Less; Actual Quantity at Actual price (xx) Total direct material cost variance xx (B) DIRECT MATERIAL PRICE VARIANCE It is the difference between the standard price and the actual purchase price for the actual of material. The purpose of calculating this variance is to identify the extent to which profits will differ from those expected by reason of the actual price paid for direct material being different from the standard price. The formula for this variance is (Standard Price − Quantity (Actualused Actual ) Actual Price at Quantity used Standard ) Price Quantity - (Actualused at Actual Price Or Kg (i.e actual quantity of D.M used) N Xx kg should have cost xx ) but it actually cost xx REASONS FOR MATERIAL PRICE VARIANCE (i) Change in the basic prices of materials (ii) Change in the quantity of materials, thereby leading to lower/higher quantity discount. (iii) Change in delivery cost (iv) Unexpected general price fluctuation. (v) Change in price policies (vi) In-efficiency in policies (vii) Purchase of a substitute material on (viii) Off-season purchasing for certain seasonal products like umbrella, natural fruits during Ramadan fasting. (ix) Not availing cash discount, when standard set took into account such discount. RESPONSIBILITY FOR MATERIAL PRICE VARIANCE Normally, the purchase manager is responsible for material price variance. However, he cannot be held responsible for variance due to change in market prices, because a change in prices is obviously outside his control. Similarly purchase of smaller quantity may be due to shortage of finances which is a financial matter and beyond his control. (C) DIRECT MATERIAL QUANTITY (OR USAGE) VARIANCE It is the difference between the standard quantity specified for the actual production and the actual quantity used measured at standard purchase price. The purpose of this variance is to quantify the effect on profit of using a different quantity of raw material from the expected for the actual production achieved. Standard quantity production ( Standard quantity for acutal production Actual quantity used − (for actual at ) Standard price Standard Actual Quantity )−( Price used standard ) Price at OR Units Kg xx units should have used but actually used xx but it actually used (xx) xx @ Sp REASONS FOR DIRECT MATERIAL USAGE VARIANCE (i) Substitution of a difference grade of material (ii) Careless handling of material (iii) Inefficient production method (iv) Pilferage (v) Change in the quality of materials (D) MATERIAL MIX VARIANCE It is the difference between the total quantity in standard proportion, priced at the standard price and the actual quantity of material used prices at the standard price. It may also be defined as that portion of the material usage variance which is due Actual quantity in proportions − (standard mix Actual quantity in actual mix ) at Standard price OR Revised standard quantity at ( ( Standard cost of revised ) standard mix Actual Quantity Standard cost of actual ) mix -( ) at Standard price N:B – The revised standard quantity is the revised standard proportion of actual input. This is calculated as follows RSM Standard quantity of any one material Total of standard quantities of all types of material x Total of actual Quantities of all material (E) MATERIAL YIELD VARIANCE It is defined as the difference between the standard yield of the actual material input and the actual yield, both valued at the standard material cost of the product. It can also be defined as that portion of the material usage variance which is due to the difference between standard yield specified and actual yield obtained. The standard yield is the output expected from the standard input of raw materials. It should be noted that yield variance as used in standard costing is the same thing as abnormal loss or abnormal gain in other costing systems. One important feature of yield variance is that it is an output variance while others are input variances. ( 𝑆𝑡𝑎𝑛𝑑𝑎𝑟𝑑 𝑦𝑖𝑒𝑙𝑑 𝑜𝑓 𝐴𝑐𝑡𝑢𝑎𝑙 𝑦𝑖𝑒𝑙𝑑 𝑜𝑓 − ) at standard material cost 𝑖𝑛𝑝𝑢𝑡 𝑎𝑐𝑡𝑢𝑎𝑙 𝑖𝑛𝑝𝑢𝑡 DIRECT LABOUR VARIANCE Wage/Rate Time /Efficiency Idle Time Mix Revised usage (A) DIRECT LABOUR COST VARIANCE It is the difference between the standard direct labour cost and the actual direct labour cost incurred for the production achieved. It is the difference between direct labour cost specified for the actual output and the actual direct labour cost incurred. Standard cost - Actual cost [Standard Hour for actual output at SR] – [Actual Hr @ Actual Rate] Standard Rate at standard hr (time)for Actual price at ( )[ at Actual hrs (time) actual produciton actual input Actual ] Hrs (time) (B) Direct labour wage/rate variance It can also be called “labour rate of pay” variance. It is the difference between the standard actual direct labour hour rate per at standard material cost hour for the total hours worked (Standard Rate – Actual Rate) at Actual Hrs (time). OR Hrs N xxx Hrs should have cost Xx but it actually cost (xx) xxx REASONS FOR LABOUR RATE VARIANCE (i) Substitution of a difference grade of labour (ii) Payment of unplanned overtime or bonus (iii) Wrong setting of standards (iv) Change in the basic wage rate (C) DIRECT LABOUR EFFICIENCY/TIME VARIANCE It is the difference between the standard hours for the actual production achieved and the hours actually worked valued at the standard labour rate. [ Standard hrs (time) for actual production at Actual ] at standard rate Hours (time) OR Units Hrs xxx units should have taken xxx but actually took xxx xxx (8) at standard rate (N) = N _____ REASONS FOR LABOUR EFFICIENCY VARIANCE (i) In sufficient training of workers (ii) Incompetent supervision (iii) Inefficient workers (iv) Defective tools, plant & machinery (v) Substitution of a different grade of labour (vi) Use of incorrect grade of labour (vii) Setting wrong standard (viii) Unexpectedly favourable conditions. (D) IDLE TIME VARIANCE This variance represents that portion of the labour efficiency variance which is due to abnormal idle time, such as time lost due to machine break-down, power failure, strikes e.t.c. As idle time represents a loss, idle time variance is always unfavourable or adverse. Hrs Hrs paid for xx Hrs actually worked (xx) Idle Hours Xx @ SR/hr =N ==== Idle Hrs at Standard Rate (E) LABOUR MIX VARIANCE This variance is similar to material mix variance. It arises only when more than on grade of workers are employed and the composition of actual grade of workers differs from those specified. ( Revised standard hour − Actual ) at standard rate Hours OR Standard cost of Standard of ( )- ( ) revised actual mix standard mix VARIABLE OVERHEAD VARIANCES (N ) Expenditure (budget/ spending Hrs Efficiency Hrs Volume INTRODUCTION Analysis of overhead variance is somewhat different from material and labour variance and is considered to be the most difficult part of variance analysis because There are different method of calculating overhead variances The establishment of a standard overhead absorption rate is made difficult due to the FIXED PART of overhead cost. When overhead rate is expressed in terms of labour hours OAR = Budgeted overhead cost Budgeted Hours When overhead is expressed in terms of unit produced OAR = Budgeted overhead cost Budgeted output (units) Where the standard costing system uses total absorption costing principle (i.e where fixed and variable overhead are absorbed into production cost). The total overhead absorbed can be sub-divided into Fixed overhead absorption rate (FOAR) Variable overhead absorption rate (VOAR) FOAR = Fixed overhead absorbed Standard Hours in production Variable overhead absorbed VOAR = Wh Standard Hours in production Where the standard costing system uses marginal costing principle, only variable overhead will be absorbed into production cost. OVERHEAD COST VARIANCE This is the difference between the standard cost of overhead absorbed based on actual output and the actual overhead cost. This variance occurred because the actual overhead incurred differs from the standard overhead absorbed. The difference resulting from this is either the over or under absorbed overheads. Standard Hours ( based on actual at output (boao) where SOAR = Standard overhead absorption ) at Actual overhead cost rate (SOAR) Budgeted overhead Budgeted Hrs or (units) SH: BOAO = Budgeted Hours Budgeted production x Actual output OVERHEAD EXPENDITURE (BUDGET) VARIANCE This variance is also called spending variance. It is the portion of overhead cost variance which is due to the difference between standard allowance for the output achieved and the actual expenditure incurred i.e it is the difference between what ought to have been spent in the light of actual output and what was actually spent. Budget overhead Actual overhead ( based on actual ) - ( ) incurred output OR ( Actual variable Actual labour )- ( ) at VOAR overhead hours worked Hrs (Actual operating D.L hrs worked) N xxx Hrs should have cost xx but actually cost xx_ CAUSES OF OVERHEAD EXPENDITURE VARIANCE (i) Changes in the price of indirect materials (ii) Changes in the quantity of indirect materials (iii) Changes in the grade of materials (iv) Changes in the grade of Labour VARIABLE OVERHEAD EFFICIENCY VARIANCE – (SIMILAR TO D. LABOUR) EFFICIENCY VARIANCE This is that portion of the overhead variance which is due to the difference between budgeted efficiency of production and the actual efficiency attained. It arises due to the difference between the standard hours required for actual production and the actual hours worked. Standard hours based Actual hours ( )- ( ) at VOAR on actual output worked Units (Actual production/output Hrs xxx units should have taken xxx xxx but actually took (xx) Actual D.L Hrs CAUSES OF EFFICIENCY VARIANCE (i) Poor working condition (ii) Defective materials (iii) Defective tools (iv) Variation in labour performance (v) Non-standard grade of labour OVERHEAD VOLUME VARIANCE (Hrs) It is that portion of overhead variance which is due to the difference between the budgeted level of output and the actual level of output attained. This variance arises when output (in units or hours) achieved is more or less than what was specified in the budget. The overhead volume variance represent under or over-absorption of only fixed overhead during the budget period because variable overhead tend to increase or decrease in proportion to the volume of output and cause no volume variance. (Actual Hrs – standard Hrs) SOAR. FIXED PRODUCTION OVERHEAD COST VARIANCE Expenditure (ESA) Efficiency ASB Volume TOTAL FIXED OVERHEAD COST VARIANCE Is the difference between the standard cost of fixed overhead absorbed in the production achieved, whether completed or not, and the fixed overhead attributed and changed to that period. Actual fixed overhead Standard fixed overhead ( )- ( ) cost for actual cost for standard hours alllowed hours worked FIXED OVERHEAD EXPENDITURE VARIANCE (SPENDING/EXPENSE) It is the difference between the cost which should have been incurred, assuming the normal volume and the cost which is actually incurred i.e. this variance is equal to the difference between budgeted (NOT standard) fixed overheads and actual fixed overheads. ( Budgeted fixed Actual Expenditure )- ( ) on fixedoverheads overhead cost It should be realized that most of the time there will not be difference between budgeted and actual fixed overheads since fixed overhead are managerial commitment and unlikely to change quickly. Units N xxx units actually cost xxx but actually cost (xx) xxx FIXED OVERHEAD EFFICIENCY VARIANCE It is the difference between actual hours taken to complete a job and standard hours allowed to that job multiplied by the standard fixed overhead rate. This variance represent the MISUSED (or efficiently used) volume or capacity Fixed overhead Fixed overhead ( absorbed at ) - ( absorbed at ) standard hours actual hours (SH-AH) SFR OR Actual labour Standard Hours hours at produced ( )-( ) FOAR at FOAR OR Units Hrs xxx units should have taken xx but actually took xx xxx at standard Rate/unit xx = xxx FIXED OVERHEAD VOLUME VARIANCE It is the difference between the standard cost absorbed in the production achieved, whether completed or not and the budget cost allowance for a specified control period. ( Actual units Budgeted units )- ( ) produced at FOAR OR ( Budgeted fixed Standard fixed )–( ) overhead cost overhead cost OR Units Actual xx Budget xx xx at standard Rate/unit __ FIXED OVERHEAD CAPACITY VARIANCE Is that portion of the fixed production overhead volume variance which is due to working at higher or lower capacity than standard. Capacity is usually expressed in terms of average direct labour hours and the variance is the difference between the budget cost allowance & the actual D.L hours worked (valued at the standard hourly absorption rate) ( Budgeted fixed Actual Labour Hours )–( ) At FOAR overhead