Classification of Different types of
Plant & Machinery & machine in
each type
Anup A. Mohabansi.
Types of Plants_Anup A
Mohabansi 1
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Why Immovable property valuer should have Basic knowledge of
Plant & machinery
Gen eg. Since knowledge of Structural Engineering is must for Architect / Designer for
better planning like wise
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[1] in most of the Valuation assignments immovable Property Valuer & Plant
and Machinery valuer have to work jointly.
[2] Basic Knowledge of Plant and Machinery is very essential
[3] Best use of existing specific plant to any other alternative plant can be
thought of and accordingly valuation of immovable property can be justified
e.g. a unit of automobile plant can easily converted to Manufacturing plant
for construction equipment , Textile Plant & others
[4] as per existing situation valuer can think of permissible & alternative use
in that location
e.g. machine foundations of existing plant can be reused for some other
plant.
[5] Due consideration can be given to environmental aspect if we know the
effluent
eg. Sugar industries effluent like Molasses can affect the Real Estate Value
in Vicinity.
Types of Plants_Anup A
Mohabansi 1
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for manufacturing items, Plants are
establish
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Plant is sole process of Manufacturing an items
normally the plants consists of
Numbers of different type of machinery,
Ancillary plants
Service system
Controlling unit
Raw Material storage
Finish Goods storage
Types of Plants_Anup A
Mohabansi 1
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As per valuation norms All movable assets which concern the
industrial plant, Machinery will fall under one of the following group
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1] Plant and machinery
2] Service system
3] Loose Tolls & Equipments
4] Fixtures & Fittings
5] Office & other Furniture
6] Office Equipments (Computer Hardware, Software,
Typewriters,
Printing, Xerox & others)
7] Vehicles
8] Raw Material Stock
9] Finished Stock
Types of Plants_Anup A
Mohabansi 1
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Type of Plants
• [A] Automobiles
Plants
Types of Plants_Anup A
Mohabansi 1
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Types of Plants_Anup A
Mohabansi 1
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[B] Bottle Manufacturing
Plant
Types of Plants_Anup A
Mohabansi 1
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Machinery Required for Bottle
Manufacturing Plant
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Bottle Unscrambler
Carbonation Equipment
Double-Sided Pressure Sentive
Flash Pasteurizer
Heat Shrink Packer
High Speed Rotary Blow Molder
Injection Molding System
Rotary Rinser, Filler, Capper with CIP
Shrink Sleeve Labeler Up to 400 CPM
Shrink Sleeve Labeler Up to 250 CPM
Single-Sided Pressure Sensitive Labeler
Stretch Blow Mold System
Suspending Rotary Rinser, Filler, Capper with CIP
Tunnel Pasteurizer
Types of Plants_Anup A
Mohabansi 1
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Rotary Rinser, Filler, Capper with CIP
Shrink Sleeve Labeler Up to 400 CPM
Shrink Sleeve Labeler Up to 250 CPM
Single-Sided Pressure Sensitive Labeler
Stretch Blow Mold System
Suspending Rotary Rinser, Filler, Capper
with CIP
• Tunnel Pasteurizer
Types of Plants_Anup A
Mohabansi 1
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Cement Plant
Process Flow Chart
Types of Plants_Anup A
Mohabansi 1
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• Rotary Kiln Cement Plant
Types of Plants_Anup A
Mohabansi 1
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Types of Plants_Anup A
Mohabansi 1
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Manufacturing Process 1. Crushing & Proportioning:
Limestone rock is the principal raw material, the first step after quarrying in the processes is the primary crushing.
Mountains of rock are fed through crushers capable of handling pieces as large as an oil drum. The first crushing
reduces the rock to a maximum size of about 15 cm (6 po). The rock then goes to secondary crushers or hammer
mills for reduction to about 7.5 cm or smaller.
2. Raw milling & Blending:
The next step in the process is to grind the above particles to a size of 90 microns or less which is done in a raw
mill, a closed circuit ball mill equipped with high efficiency separator. After achieving the 90 microns size the fine
grinded material also known as raw meal is sent to the continuous blending silos (CFC) for homogenization &
extracted by means of load cell hopper for the next step which is feeding to the kiln pre heaters.
3. Pyro processing:
The raw material is heated to exceeding 1,450 °C (2,700 degrees F) in huge cylindrical steel rotary kilns lined with
special firebrick. Kilns are frequently as much as 3.7 M (12 pi) in diameter, large enough to accommodate an
automobile and longer in many instances than the height of a 40-story building. Kilns are mounted with the axis
inclined slightly from the horizontal. The finely ground raw material or the slurry is fed into the higher end. At the
lower end is a roaring blast of flame, produced by precisely controlled burning of powdered coal, oil or gas under
forced draft.
4. Burning and cooling:
As the material moves through the kiln, certain elements are driven off in the form of gases. The remaining
elements unite to form a new substance with new physical and chemical characteristics. The new substance,
called clinker, is formed in pieces about the size of marbles.
Clinker is discharged red-hot from the lower end of the kiln and generally is brought down to handling temperature
in various types of coolers. The heated air from the coolers is returned to the kilns, a process that saves fuel and
increases burning efficiency.
5. Cement milling, Storage & Packing:
Portland cement, the basic ingredient of concrete, is a closely controlled chemical combination of calcium, silicon,
aluminum, iron and small amounts of other ingredients to which gypsum is added in the final grinding process to
regulate the setting time of the concrete. Lime and silica make up about 85% of the mass. Common among the
materials used in its manufacture are limestone, shells, and chalk or marl combined with shale, clay, slate or blast
furnace slag, silica sand, and iron ore. The above mixture
Types of Plants_Anup A
Mohabansi 1
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Machinery Required for Cement
Plant
• Air Blasters
Cement Grouting Pump
Cement Machinery
Clinker Grinding Unit
Feeders
Grinding EquipmentsKilns
Pneumatic Conveyors
Types of Plants_Anup A
Mohabansi 1
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Chemical plant
• Chemical Plants is an industrial process
plant that manufactures chemicals, usually
on a large scale. Petrochemical plants are
usually located adacent to an oil refinery to
minimize transportation costs for the
feedstocks produced by the refinery.
Specialty chemical plants are usually
much smaller and not as sensitive to
location
Types of Plants_Anup A
Mohabansi 1
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Machinery Required for Chemical
Plants
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Bottle Washing Machine
Chemical Dryer
Chemical Handling Equipment
Chemical Machining
Chemical Mixer
Chemical Process Equipment
Chemical Process Pumps
Compressed Air Dryer
Distillation Columns
Distillation Equipment
Fertilizer Plants
Gas Dryers
Industrial Mixers
Laboratory Centrifuge
MS Tanks
Powder Filler
Process Reaction Vessels
Rotary Vacuum Dryers
Screening Machinery
Types of Plants_Anup A
Mohabansi 1
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Main Division of chemical Plants
• Reaction VesselJacketed VesselLimpet
Coil VesselTop Open
VesselEvaporation Pan
Types of Plants_Anup A
Mohabansi 1
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Types of Jacketed Vessel
Types of Plants_Anup A
Mohabansi 1
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Limped Coil Reaction Vessel
Types of Plants_Anup A
Mohabansi 1
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Dairy Plants
• Processing: Boilers, Processing: Butter,
Processing: Cheese, Processing: Ice
Cream, Processing: Khoa, Processing:
Packaging
Types of Plants_Anup A
Mohabansi 1
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Machinery required for dairy Plant
• Control
Panels/Switchboards/MotorsConcentration/Sepa
ration EquipmentConveyorsCream Separators
Filling MachinesFlow MetersHeat
ExchangersHomogenisersInsects Control
SystemsPasteurizersPipesPneumatic Blowers &
BoostersPressure VesselsProcess
PumpsProgrammable ControllersSolenoid
Pneumatic ValvesTemperature
ControllersThermic Fluid HeatersMiscellaneous
Equipment
Types of Plants_Anup A
Mohabansi 1
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Filling Plant
Circulation
Storage Tanks
Types of Plants_Anup A
Mohabansi 1
Heat
Exchanger
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Cream
Separator
Processing Tank
Types of Plants_Anup A
Mohabansi 1
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[F] Ferro Alloy Plant
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The chromite received from
Sukinda is first ground and then
pelletised to obtain green pellets,
which are fired at around 14000C
in a vertical shaft furnace to impart
strength. The plant has facilities to
pre-heat these pellets in a rotary
kiln to around 8000C but, this unit
is now not in use and has been
substituted by a vertical shaft preheater. Pre-heating is important
since every 1000C rise in feed
temperature reduces the
subsequent electrical energy
consumption by 70 kwh per tonne
of ferro-chrome (70-80% of the
cost of ferro0chrome manufacture
is on electrical power).
Types of Plants_Anup A
Mohabansi 1
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• Smelting of the preheated pellets along
with some hard lumpy
chrome one as well
as briquettes made
from pellet fines is
carried out in a totally
enclosed submerged
electric arc furnace.
Coke and quartzite
are also charged into
Types of Plants_Anup A
25 MVA submerged Mohabansi 1
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[G] Gases Plants
Types of Plants_Anup A
Mohabansi 1
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Types of Plants_Anup A
Mohabansi 1
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Gases Plants mainly divided into
four parts
• [1] Air Separation Plants,[2] Oxygen
Plants, [3] Nitrogen Plants, [4]
Acetylene Plants
Types of Plants_Anup A
Mohabansi 1
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Pharmaceutical Plant
• Machinery required for Pharmaceutical
Plant
• Capsule Coating Machine
• Capsule Filling Machine
• Capsule Inspection Machine
• Capsule Polishing Machines
• Capsule Polishing Pan
• Capsule Printing Machine
• Circulation Dryer
• Colloid Mill
• Container Filling Machine
• Corrosion Resistant Pumps
• Cream Making Plant
• Dissolution Tester
• Distilled Water Still
• Double Rotary Tabletting
Machine
Types of Plants_Anup
A
Ampoule Filling Machine
• Ampoule Printing Machine
• Ampoule Sealing Machine
• Ampoule Washing Machine
• Automatic Bottle Filling Machine
• Automatic Bottle Washing Machines
• Automatic Cap Sealing Machine
• Automatic Capsule Filling Machine
• Automatic Counting Machine
• Automatic Tube Filling Machine
• Bottle Filling Equipment
• Bottle Inspection Table
• Capping Machinery
Mohabansi 1
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• Drum Blender
• Dry Heat Sterilizer
• Dust Collector
• Empty Capsule Filling Machine
• Feeze Drying Machine
• Fermentation House Equipment
• Fertilizer Process Equipment
• Filling Vessel
• Fluid Bed Dryer
• Freeze Drying equipment
• Friability Tester
• Furnace Ducts
• Herbal Extraction Plant
• Homogenizer
• Industrial Stirrer
• Injectables Section
• Jacketed Titling Pan
• Liquid Filling Machine
• Liquid Manufacturing Plant
Mass Mixer
• Mechanical Sifter
• Melter
• Membrane Filter System
• Metallic Reflaction
Insulation
• Micro Bag Filter
• Multi Mill
• Octagonal Blender
• Ointment
Making Machine
Types of Plants_Anup
A
Mohabansi 1
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• Ointment Mixer
• Oscillating Granulator
• Pharmaceutical Machines
• Pharmaceutical Packaging Machines
• Pharmaceutical Spares
Pharmaceutical Tooling
• Planetary Mixer
• Polishing Pan
• Rapid Mixer Granulator
• Ribbon Blender
• Roll Compactor
• Rotary Bottle Capping Machine
• Rotary Bottle Washing
• Rotary Bottle Washing Machines
• Rotary Vial Washing Machine
Semi - Automatic Capsule Filling
Machine
• Semi Automatic Power Filler
• Shell Blender
• Single Rotary Tabletting
Machine
Sterile Filtration Equipment
• Syringe Filling Equipment
• Tablet Coating Machine
• Tablet Coating Pan
• Tablet Counting Machine
Tablet Inspection Machine
Types of Plants_Anup A
Mohabansi 1
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• Tablet Making Machines
• Tablet Press Machine
• Tablet Printing Equipment
• Tray Dryer
• Triple Roller Mill
• Tube Filling
• Tumble Dryer
• Tunnel Dryer
• Turn Table
• Vertical Autoclave
• Vial Capping Machine
• Vial Filling Equipment
• Vial Filling Machine
• Vial Inspection Equipment
• Vial Labeling Machine
• Vial Stoppering Machine
• Vial Washing Machine
• Volumetric Bottle Filling
• Wet Granulator
Types of Plants_Anup A
Mohabansi 1
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Power Plants
• Thermal PlantsHydro Electricity
PlantsNuclear power plant / Atomic Energy
PlantsTidal Power Wind energy plants
Types of Plants_Anup A
Mohabansi 1
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Alathiyur
Location: Tamil Nadu
Operator: Madras Cements
Types of Plants_Anup A
Mohabansi 1
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Neyveli II
Location: Tamil Nadu, Operator:
Neyveli Lignite Corp Ltd
Types of Plants_Anup
A
Configuration:
3 X 210 MW
1
Operation:Mohabansi
1986-1988
, Fuel:
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Rayalaseema-I
Location: Andhra Pradesh
Operator: Andhra Pradesh Power Generation Corp
Configuration: 2 X 210 Types
MW of Plants_Anup A
Mohabansi 1
Operation: 1994-1995
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Simhadri
Location: Andhra Pradesh
Operator: National Thermal
Power
Corp LtdA
Types
of Plants_Anup
Configuration: 2 X 500 MW Mohabansi 1
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Trombay
Location: Maharashtra
Operator: Tata Electric
Configuration: 1 X 150 MW, 2 X 500 MW, 1 X 180 MW CC
Operation: 1965-1993 Types of Plants_Anup A
Fuel: coal, natural gas, oilMohabansi 1
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Nuclear Power
The dome-shaped containment building at the
Shearon Harris Nuclear Power Plant near Raleigh, NC
Types of Plants_Anup A
Mohabansi 1
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Hydro Electricity Plants
Pench,Koyna,Kharghar,Khaparkeda,Bhakranagal,Vaitarna,
Types of Plants_Anup A
Mohabansi 1
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Tidal Power Plants
And how it works
• The energy potential of tidal basins is large — the largest facility, the
La Rance station in France, generates 240 megawatts of
power. France is the only country that successfully uses this power
source.,
• the Earth would slow its rotation by 24 hours every 2,000 years.
• There are three basic ways to tap the ocean for its energy. We can
use the ocean's waves, we can use the ocean's high and low tides,
or we can use temperature differences in the water.
• Kinetic energy (movement) exists in the moving waves of the ocean.
That energy can be used to power a turbine. In this simple example,
to the right, the wave rises into a chamber. The rising water forces
the air out of the chamber. The moving air spins a turbine which can
turn a generator
Types of Plants_Anup A
Mohabansi 1
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Types of Plants_Anup A
Mohabansi 1
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Refinery plants
Types of Plants_Anup A
Mohabansi 1
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Types of Plants_Anup A
Mohabansi 1
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Machinery Required for Oil &
Gas refinery
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Gas Turbine Packages for power generation (10 to 34 MW)
Mechanical Drive Gas Turbines (10 to 34 MW)
Steam Turbines for Mechanical Drive
Compressors (Centrifugal, Reciprocating, Oil-free Screw)
Hot Gas Expanders
Turbo expanders
Centrifugal Pumps
Compression/Pumping packages
Heavy Wall Reactors
Air Cooled Heat Exchangers
Steam Condensers
Control & Safety Valves
Product Installation & Maintenance Services
Revamps & Rerates
Types of Plants_Anup A
Mohabansi 1
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PROCESS UNITS
LICENSOR / DESIGN
CAPACITY
AVU
EIL, India
6.0 MMTPA
Hydrocracker
UOP, USA
1.7 MMTPA
Hydrogen Unit
HALDER TOPSOE, Denmark
Diesel Hydro- desulphurisation Unit
IFP, France
0.7 MMTPA
Resid Fluidised Catalytic Cracking unit
Stone & Webster, USA
0.7 MMTPA
Continuous Catalytic Cracking unit
IFP, France
0.5 MMTPA
Visbreaker unit
EIL, India
0.4 MMTPA
Bitumen Blowing Unit
EIL, India
0.5 MMTPA
Sulphur Recovery Unit
Delta Hudson, Canada
Types of Plants_Anup A
Mohabansi 1
38000 MTPA
2 X 115 MTPD
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Steel Plants
Types of Plants_Anup A
Mohabansi 1
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Ship Building Plants & Integrated Steel Plants
• Bhilai Steel Plant (BSP) in Chhattisgarh
• Durgapur Steel Plant (DSP) in West
Bengal
• Rourkela Steel Plant (RSP) in Orissa
• Bokaro Steel Plant (BSL) in Jharkhand
• IISCO Steel Plant (ISP) in West Bengal
• Special Steel Plants
• Alloy Steels Plants (ASP) in West
Bengal
• Salem Steel Plant (SSP) in Tamil Nadu
• Visvesvaraya Iron and Steel Plant
(VISL) in Karnataka
Types of Plants_Anup A
Mohabansi 1
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A view of the Hot Rolling Division at
Hisar
Types of Plants_Anup A
Mohabansi 1
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Hot & Cold Rolling Mills Plants
Types of Plants_Anup A
Mohabansi 1
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• Tomato Plant
Types of Plants_Anup A
Mohabansi 1
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Tomato Paste Process
Fresh Tomato
Cold Storage for Storage
of Tomato
For Processing
Washing Station
Shorting
H.P. Lifting
Crushing
Storage
Screw Pumping
Pre heating Chambers
Slurry Storage
Double Pumping
Slurry Storage
D. E. Evaporation
Screw Pumping
Prepared Paste
Screw pumping
Balancing
T.I.T Sterilizer
Aseptic Filling
Finished Product
Bottling & Packing
Types of Plants_Anup A
Mohabansi 1
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Importance of Knowing Knowledge
of Plants & Machinery
in Report writing
• Report writing of Immovable Property
• Foundations of machinery can be easily workout
• By knowing the flow chart valuer can idea about the
detailing & Dimensions of Ancillary Civil Structure
• Stability of Civil Structure depends on Type of
Machinery involved.
• Detailing will be easily workout for Valuation.
• Detailing of fabricated structure can be easily work out
Types of Plants_Anup A
Mohabansi 1
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