CHAPTER INTEGRATING SUPPLY CHAIN AND LOGISTICS MANAGEMENT © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin AFTER READING THIS CHAPTER YOU SHOULD BE ABLE TO: • Explain what supply chain and logistics management are and how they relate to marketing strategy. • Understand the distinction between supply chain responsiveness and efficiency. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin AFTER READING THIS CHAPTER YOU SHOULD BE ABLE TO: • Explain how managers trade off different “logistics costs” relative to customer service in order to make a supply chain decision. • Recognize how customer service in logistics decisions contributes to customer value and successful marketing programs. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin AFTER READING THIS CHAPTER YOU SHOULD BE ABLE TO: • Describe the key logistics functions of transportation, warehousing and materials handling, order processing, and inventory management and the role of third-party logistics providers. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin INTEGRATING SUPPLY CHAIN AND LOGISTICS MANAGEMENT SNAP! CRACK! POP! EVEN WORLD-CLASS COMPANIES CAN FEEL THE BULLWHIP’S STING © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin SIGNIFICANCE OF SUPPLY CHAIN AND LOGISTICS MANAGEMENT • Relating marketing Channels, Logistics, and Supply Chain Management Logistics Logistics management Supply chain Supply chain management © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin FIGURE 16-1 Relating marketing channels, logistics management, and supply chain management © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin SIGNIFICANCE OF SUPPLY CHAIN AND LOGISTICS MANAGEMENT • Sourcing, Assembling, and Delivering a New Car: The Automotive Supply Chain © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin FIGURE 16-2 The automotive supply chain © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Build Your Own Saturn © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin SIGNIFICANCE OF SUPPLY CHAIN AND LOGISTICS MANAGEMENT • Supply Chain Management and Marketing Strategy • Aligning a Supply Chain with Marketing Strategy Understand the customer Understand the supply chain Harmonize the supply chain with the marketing strategy © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin SIGNIFICANCE OF SUPPLY CHAIN AND LOGISTICS MANAGEMENT • Supply Chain Management and Marketing Strategy (cont) • Dell Computer Corporation: A Responsive Supply Chain • Wal-Mart, Inc.: An Efficient Supply Chain Cross docking © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Dell Computer Corporation Emphasizes responsiveness in its supply chain © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Wal-Mart, Inc. Emphasizes efficiency in its supply chain © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 1. What is the principal difference between a marketing channel and a supply chain? A: The supply chain differs in membership because it includes suppliers of raw materials as well as those suppliers which deliver finished products to a company. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 2. The choice of a supply chain involves what three steps? A: 1. Understand the customer 2. Understand the supply chain 3. Harmonize the supply chain with the marketing strategy © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin INFORMATION AND LOGISTICS MANAGEMENT OBJECTIVE IN A SUPPLY CHAIN • Information’s Role in Supply Chain Responsiveness and Efficiency • Electronic data interchanges • Total Logistics Cost Concept © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin FIGURE 16-3 How total logistics cost varies with number of warehouses used © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin INFORMATION AND LOGISTICS MANAGEMENT OBJECTIVE IN A SUPPLY CHAIN • Customer Service Concept © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin FIGURE 16-4 Supply chain managers balance total logistics cost factors against customer service factors © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin INFORMATION AND LOGISTICS MANAGEMENT OBJECTIVE IN A SUPPLY CHAIN • Customer Service Concept (cont) • Lead Time Quick response Efficient consumer response • Dependability • Communication • Convenience • Customer Service Standards © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 1. The objective of information and logistics management in a supply chain is to ___________________ minimize logistics ____________________________ cost while delivering maximum customer service. _______________ © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 2. How does consumer demand information increase supply chain responsiveness and efficiency? A: Because firms are better able to forecast customer needs and produce, transport, and store the required amount of inventory. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 3. What is the relationship between the number of warehouses a company operates, its inventory costs, and its transportation costs? A: As the number of warehouse increases, its inventory costs increase and its transportation costs decrease. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin KEY LOGISTICS FUNCTIONS IN A SUPPLY CHAIN • Third-party logistics providers • Transportation © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin FIGURE 16-5 Advantages and disadvantages of five modes of transportation © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin FedEx Ad Full service logistics provider © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin UPS TV Ad Focus on supply chain and logistics management © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin UPS TV Ad Focus on supply chain management © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin UPS Print Ad NASCAR sponsorship © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin KEY LOGISTICS FUNCTIONS IN A SUPPLY CHAIN • Transportation (cont) • Railroads Intermodal transportation © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin KEY LOGISTICS FUNCTIONS IN A SUPPLY CHAIN • Transportation (cont) • Motor Carriers • Air Carriers and Express Companies • Freight Forwarders • Warehousing and Materials Handling • Order Processing © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin KEY LOGISTICS FUNCTIONS IN A SUPPLY CHAIN • Inventory Management • Reasons for Inventory • Inventory Costs • Supply Chain Inventory Strategies Just-in-time (JIT) concept Vendor-managed inventory • CLOSING THE LOOP: REVERSE LOGISTICS © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Key to Saturn’s JIT System A key-shaped floppy disk from Ryder © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Ryder System, Inc. Online delivery instructions © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin CLOSING THE LOOP: REVERSE LOGISTICS Estee Lauder Companies: Reverse logistics and green marketing go together © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 1. What are the basic trade-offs between the modes of transportation? A: A comprehensive comparison is shown in Figure 16-5. A general trade-off is cost versus time and dependability. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 2. What types of inventory should use storage warehouses and which type should use distribution centers? A: Goods which will not be needed for substantial periods of time, such as excess or seasonal inventory, are best suited for storage warehouses which hold goods for substantial periods of time. Distribution centers are used when products need to keep moving toward the consumer. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Concept Check 3. What are the strengths and weaknesses of a just-in-time system? A: Strengths: Save money on inventory; forces better planning of vendor selection, transportation selection, forecasting, scheduling, etc. Weaknesses: Can cause stockouts, production disruptions, and higher costs if weak links appear. © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Internet Exercise 1 Visit www.quickmba.com. Learn more about the bullwhip effect. What are the principal contributors to the bullwhip effect? © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin Internet Exercise 2 How have companies reduced the sting of the bullwhip? © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin VIDEO CASE 16-1 Amazon: Delivering the Goods Millions of Times Each Day How do Amazon.com’s logistics and supply chain management activities help the company create value for its customers? 1 © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin VIDEO CASE 16-1 Amazon: Delivering the Goods Millions of Times Each Day 2 What systems did Amazon develop to improve the flow of products from suppliers to Amazon distribution centers? What systems improved the flow of orders from the distribution centers to customers? © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin VIDEO CASE 16-1 Amazon: Delivering the Goods Millions of Times Each Day 3 Why will logistics and supply chain management play an important role in the future success of Amazon.com? © 2002 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin