Headquarters
Technical Center, I-6 Operations
International Engine Group
TM
International Truck & Engine
Corporation
Sanjay Patel
Environmental Manager
Engine Group
TM
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International Engine Group
Headquarters
Technical Center, I-6 Operations
International Truck and Engine
Corporation
Core Products
• Truck Markets Served…Leadership in the Americas
– Medium Truck (4000 Series) International engines exclusively
– School Bus (3000 Series) International engines exclusively
– Severe Service International engine option
– Heavy Truck International engine option
• Financial Services…North America
• Distributor and dealer financing
• Customer financing
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International Engine Group
Headquarters
Technical Center, I-6 Operations
International Truck and Engine
Corporation
Core Products
• Engine Business On-highway, high technology products
– I-6 Diesel Engine (DT 466, DT 530/Series 40/Perkins
1300)
• Melrose Park, Illinois
– “V” Diesel Engine (T-444E/Ford Power Stroke®, Series 30)
• Indianapolis (7.3L current product, and new 6.0L V-8 in 2001)
• Huntsville, Alabama (new 4.5L V-6 in 2001)
TM
• Canoas, Brazil (Maxion Motores - International Engine
Subsidiary)
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International Engine Group
Headquarters
Technical Center, I-6 Operations
International Truck and Engine Corporation
Who we are...
• Core Businesses (2000 Sales)
– International Engines Exclusively
• Trucks - $6.6 billion
• Engines - $2.6 billion
• Financial Services - $0.3 billion
– Geographic Focus
• US, Canada, Mexico, Brazil
• OEM / Worldwide
– Truck and Engine Business
• Technology leadership
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• Customer value as an integrated manufacturer
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Headquarters
Technical Center, I-6 Operations
International Engine Group
Product Leadership Through Technology
400
350
374
393
300
300
250
258
231 233
200
150
100
175
126
192
149
50
0
199 1 199 2 199 3 199 4 199 5 199 6 199 7 199 8 199 9 200 0
ENGINE SHIPMENTS (000s)- FY
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940-0011-00
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Headquarters
Technical Center, I-6 Operations
International Engine Group
Growth Provides Industry Leadership
160-300 HP Class
393
INTERNATIONAL
CUMMINS
GM POWERTRAIN
ISUZU
MERCEDES BENZ
HINO
DEERE
MIT MOTORS
CAT
IVECO
VOLVO
RENAULT
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276
68
32
71
16
52
51
54
27
24
20
0
100
200
300
2000 Volumes (000’s)
400
500
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Engine Customers
• International Truck Businesses
• Ford Motor Company
• Mercury Marine
Distribution Partnerships
• Detroit Diesel
• Perkins
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International Engine Group
Headquarters
Technical Center, I-6 Operations
International Truck Applications
Medium Truck
School Bus
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Severe Service and Heavy Truck
Conventional Severe Service
530 / Others
Eagle 9900ix
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Headquarters
Technical Center, I-6 Operations
International Engine Group
Typical Ford Applications
Excursion
E-350 Van
7.3L Power Stroke
F-250
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International Engine Group
OEM Applications
Headquarters
Technical Center, I-6 Operations
Snow
Groomer
Perkins - DDC 1300/Series 40
Agricultural
Custom
Fire Truck
Street
Sweeper
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Generator
Set
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Typical Mercury Marine Applications
D-Tronic Marine
Diesel Engine
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High Performance
Speed Boat
Fishing
Boat
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Environmental Management
System
Value and Measurement
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Headquarters
Technical Center, I-6 Operations
International Engine Group
International EMS
International Cross-Plant
Environmental Audits (Annual)*
Policy
Audits by Internal & External
Financial Auditors (Annual)
Environmental
Procedures
Customer-Processes-Supplier
Business Plan
Mission Statement - Policy
Key Result Areas (KRAs) - Policy
Elements
Facility Internal
Environmental
Audits (Periodic)
Corporate-wide objectives under KRAs
Corporate- and facility-specific goals
Corporate- and facility-specific action plans/expenditures**
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* Every 3 years, outside environmental consultants contracted to review and evaluate
Company's auditing process
** Annually, facility and plant managers report on environmental status of their facility to
Senior Vice President and General Counsel, who also annually provides environmental
report to Navistar Board of Directors
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International Engine Group
Headquarters
Technical Center, I-6 Operations
International Environmental
Policy Model
TM
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Key Results Areas (KRAs)
(key Performance Metric)
•
•
•
•
•
•
•
1 - Compliance
2 - Environmentally Friendly Facilities & Product
3 - Continual Improvement
4 - Pollution Prevention
5 - Employee Involvement
6 - Government Partnering
7 - Environmental Management Programs
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International Engine Group
Headquarters
Technical Center, I-6 Operations
KRA1 - Compliance
• Compliance with all laws and
regulations is expected, but at
International we often do more than
what is required to help the
environment.
• Measure against CAA, CWA, RCRA,
EPCRA, local and state requirements,
etc
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International Engine Group
Headquarters
Technical Center, I-6 Operations
KRA2 - Environmentally
Friendly Facility & Product
• Sustainable Product.(www.greendieseltechnology.com)
• Design, construct and operate facility in
environmentally friendly way.
• Energy efficient process and
equipments
• Energy conservation policy.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
KRA3 - Continual Improvement
KRA4 - Pollution Prevention
TM
• Monitor and assess environmental and
energy performance
• Keeping appraised of proposed legal
requirements.
• Reduce generation & disposal of
Hazardous and Non-hazardous wastes
• Develop energy efficient product to
minimize environmental impact.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
KRA5 - Employee Involvement
• Employee participation through subcommittee, training, submit p2 ideals to
ISO committee, etc
• Supporting ISO14001 program by
taking responsibilities of associated
aspect and impacts.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
KRA6 - Government Partnering
• Work with government and nongovernmental agencies to develop
regulations.
• Sharing and partnering with variety of
agencies for the benefit of environment
• Monitor and interpret proposed
regulation, laws and policies.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
KRA7 - Env. Management
Programs
• Environmental business planning
• Achieve/Maintain ISO14001
Registration
• Develop, maintain and implement
procedures and processes.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
EMS Value - $$$
• Bottom line $$$ = Pounds waste
produced
• Dollars saved in waste disposal
• Eliminate potential of N.O.V
• Savings on raw material usage
reduction.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Hazardous Waste
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Non-Hazardous Waste
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Energy
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International Engine Group
Headquarters
Technical Center, I-6 Operations
EMS Value - P2
• Eliminated all TRI chemicals from
manufacturing operations.
• Water based paint costs $5 less than
high-solid paint reducing air emissions
by 60% (3.2 to 1.28 lbs. VOM/gal)
• Replaced hazardous cold parts
cleaning solvent by substitution.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
EMS Value - Recognition
TM
• Won Illinois Governor’s Pollution
Prevention Award Seven times.
• Partners with Clean Air Program
Chicago
• Members of Multi-state working group
• Charter Member of the National
Achievement Track Program USEPA.
• ISO14001 Registered.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
EMS Value - Stakeholder
relationship
• Participants of Small business P2
education/training program
• Employees / Management
Environmental Awareness
• Friendly Community relationship.
• Great exposure to media, state and
federal agencies.
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International Engine Group
Headquarters
Technical Center, I-6 Operations
Key to successful EMS
•
•
•
•
•
Commitment
Leadership
Relentless pursuit
Teamwork
Continual improvement
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Headquarters
Technical Center, I-6 Operations
International Engine Group
TM
TM
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