Evaluation of produced waters in the Permian Basin for economic development Team Members: Oluwaseye Owoseni, Sam Simon, Stephanie Ray Presented at Texas Energy Innovation Challenge 1 May 2015 Proposed Approach • Reusable water and selective mineral commodity recovery • Commercially successful– since 1891 • Economically viable approach Why? • Minerals from produced waters -- an underutilized resource • Recycle water to reduce freshwater needs Permian Basin Geology • Shales, sandstones, carbonates, evaporites Water • Bulk geochemistry of shale formations is similar to those for adjacent non-shale reservoirs Pic Source: University of Texas at Permian Basin, Section courtesy of R. F. Lindsay Geochemistry characteristics: Engle and Rowan, 2014 Geochemistry of the Permian Basin Boron, bromine, iodine, lithium, and magnesium B 1st Qrtl Br Median I 3rd Qrtl Li Max Mg SO4 Sr 1 10 100 1000 10000 100000 Concentration (mg/L) • Elements found in high concentrations • Source: USGS Geochemical database (n=7206 samples) Ca & Sr SULFATE Mg HARDNESS REMOVAL HARDNESS REMOVAL/MINING REMOVAL FLOW OIL WATER SrCl2 SEPARATION EQUALIZATION Na2CO3 NaOH PRODUCED WATER SOLIDS HANDLING PRODUCT HANDLING DISTRIBUTION Reuse BROMINE MINING Project Technology BORON MINING Mineral Mining Methods Mineral Mining Methods Boron Bromine Lithium Iodine Magnesium ◦ Ion exchange resins removal ◦ Benefit: Interferes with gel additives ◦ Separation by differences in oxidationreduction of halides ◦ Challenge: Bromide separation from chloride ◦ Removal by chromatographic separation ◦Challenge: Lithium separation from sodium ◦ Ion exchange resins removal (as iodide) ◦ Removal by chemical precipitation ◦ Benefit: Contributes to total hardness < 10 ppm OIL ORGANICS OIL/WATER SEPARATION FLOW EQUALIZATION SrCl2 1.21 lb/bbl Na2CO3 22.06 lb/bbl 1 MGD Design Template GENTLE MIXING SULFATE REMOVAL CALCIUM & STRONTIUM REMOVAL WATER FOR REUSE BROMINE MINING BORON MINING MAGNESIUM REMOVAL 0 5m 10m NaOH 1.37 lb/bbl Opportunity: Field Operators’ Costs (Value reusing produced water) • Estimated water cost of $3.00/bbl (for hydraulic fracturing) • Raw brine water: $2.00/barrel (for post fracturing drillouts) Primary Sources: Industrial water vendors, drillers, industry experts Assumptions • Conservative approach used to determine median commodity values and operating costs • Values obtained: USGS mineral commodities book of 2014 Alibaba for industrial chemical costs Heavy equipment resale sources Projected Capital Expenditures Total = $1,380,000 Containers 4% 7% Oil water separator 17% 46% Mining Technologies Installations 22% 4% Water and Mining Rights Miscellaneous Potential Operating Costs Logistics Iodine Lithium Bromine Mining Boron Removal Mg Softening Ca &Sr Softening Sulfate Removal 0.00 0.20 0.40 0.60 $/bbl 0.80 1.00 1.20 1.40 Values for Permian Reservoirs Histogram of Total Mineral Commodities Value Potential Economic Values $/bbl B, 0.00 Frequency I, 0.06 Br, 0.13 Li, 0.11 Mg, 0.41 Total $/bbl B, Br, I, Li, Mg Mineral commodity values ($ per barrel of produced water; 5 to 95 percentile) Potential revenue ($ per barrel based upon median value concentrations) Costs, Potential Profit Capital Expenditure Containers Oil water separator Hardness Removal & mineral recovery Installation Water and Mining Rights Miscellaneous Desalination (TDS<10,000 mg/L) Total Potential sales ($/bbl) Byproducts (SrSO4, CaCO3, SrCO3) Magnesium Hydroxide Mineral Commodities (B, Br, L, I) Reusable water Estimated operational costs ($/bbl) Potential profit ($/bbl) Payback (months)* Option 1 All minerals/ No Desal $640,000 $50,000 $300,000 $240,000 $50,000 $100,000 $0 $1,380,000 Option 1 0.255 1.880 0.256 2.000 4.391 3.874 0.517 8.4 Option 2 Option 3 Option 1 – Br, Option 1 – Br, Li, I Li, I and + Desal $400,000 $400,000 $50,000 $50,000 $0 $1,750,000 $150,000 $150,000 $50,000 $50,000 $100,000 $100,000 $0 $3,750,000 $750,000 $6,250,000 Option 2 0.255 1.880 0.001 2.000 4.136 1.124 3.012 0.5 Option 3 0.255 1.880 0.001 3.00 5.136 3.87 1.262 0.8 Proposal Benefits Our Project Efficient Water Use Water Treatment Environmental Impact Job Growth Diversified Economy Mineral Production Generates Revenue Job Growth Factors to Consider Foreign Regs & Policy Changes Regulation, Market & Price of Supplies Changes Our Project INDIRECT IMPACTS DIRECT IMPACTS Texas Water Regulations Water Groundwater Surface Water TCEQ Landowners Own Water Beneath Property (36.002) Common Law Expectations & GCD Rule of Capture Necessary Permits Governed by Railroad Commission • Permit for Mobile, profit generating venture under rule 8 (3.8) • Hauler permits 1,2,3 Oil Conservation Division • Legal to recycle produced water (March 31st , 2015) • C-147 form for registration (Rule 34) • C-133 hauler permits needed Business Model Overview Value Proposition for 2 Customer Segments: 1. Reusable water to Oil & Gas Companies 2. Mineral Commodities to Chemical Refining Companies Customer Relationships: Partnerships with potential Customers Key Partners: Pioneer Natural Resources (Oil & Gas, Water), Apache, Dow Chemical Co Channels: Onsite mobile units to Mine at Pioneer, deliver to Dow (by truck, rail, or piped) Business Model Overview (cont’d) Key activities going forward • Develop further relationships • Verify business model • A pilot study (acquire funding, site selection, production, sales) Cost structure & revenue streams - Further develop Potential Funding Sources Demand for: Research in energy and resource management In Summary Delivering 2 products: ◦ Water and mineral commodities Developed a customizable, modular & mobile unit ◦ Not Regionally Restricted ◦ Adaptable ◦ Improves local economies ◦ Can be applied to: ◦ Geothermal wells ◦ Desalination plants ◦ Other oil and gas provinces Acknowledgments Thank you to: Faculty and staff • Jennifer Clark, Associate Director, Office of Research, UTEP • Dr. Mark Engle, Geologist with the U.S. Geological Survey • Dr. Shane Walker, Assistant Professor of Civil Engineering, UTEP Our Sponsor • Michael Dunkel, Director of Sustainable Development, Pioneer Natural Resources Thank you!