MICRO-CART UNMANNED AERIAL VEHICLE Microprocessor–Controlled AerIal RobotIcs Team Introduction Approach and Considerations Abstract Proposed Approach The Association for Unmanned Vehicle Systems International (AUVSI) holds an International Aerial Robotics Competition (IARC) every July at Ft. Benning, Georgia. Collegiate teams from around the world enter unmanned aerial vehicles (UAVs) capable of autonomous flight into this competition where specific mission objectives must be met. The goal of the Microprocessor-Controlled • X-Cell #1005-1 gas helicopter as primary vehicle • Quad-ducted fan platform as secondary vehicle • On-board controller (PC/104) will provide sensor interfaces and processing resources for flight control software • GPS unit and magnetic compass will provide data for navigation • Inertial measurement unit (IMU) will provide helicopter dynamics • Sonar arrays will provide data for object detection and avoidance Problem Statement • Design and build a primary and secondary aerial vehicle capable of autonomous flight • Develop an integrated system of sensors to control the aerial vehicles • Enter entry level IARC, summer 2007 Operating Environment • Outside in fair weather conditions • Maneuver within a 430-acre area • Varied topography and a few manmade obstacles Intended Users and Uses • Micro-CART team members will use the vehicle to compete in the IARC • Future uses in aerial surveillance, law enforcement reconnaissance Control Input Human Pilot Assumptions Radio Receiver (Controls) Manual Override • Continued support from Iowa State University and Lockheed Martin • Sensor System Will Provide All Necessary Flight Software Inputs Sensors Processing Unit PC-104 Power Supply (UPS) Board Servos • Robust autonomous flight system modifiable for various missions • Documentation covering all aspects of research and accomplished tasks Global Positioning System (GPS) RS-232 PC-104 ISA/ PCI Bus PC-104 Serial Port Board Gasoline Engine Technologies Considered Expected End Product RS-232 Battery Servo Interface Control Output • Current helicopter airframe limitations (lift, weight, speed, fuel) • Power considerations for on-board hardware Magnetic Compass RS-232 Emergency Kill Switch Limitations RS-232 • Software controlled basic stability • Self-navigation to GPS waypoints PC-104 ISA/ PCI Bus PC-104 Processor Board Sensor Data RS-232 Line Driver Sonar Assembly developed for later stages in the competition. This will showcase the role of Iowa State in the field of unmanned aerial robotics and provide valuable design experience to Micro-CART team members. PC-104 Stack Aerial Robotics Team (Micro-CART) is to enter a UAV into the entry level of IARC by developing a fully-autonomous helicopter. A secondary vehicle is also being PIC Microcontroller Sonar Board Inertial Measuring Unit (IMU) RS-232 RS-232 Communications Control Commands RF Modem Flight Control Software Testing Considerations • Individual hardware unit testing (GPS, IMU, Sonar) • Integrated hardware unit test with flight-control • Hover and translational flight tests • Tethered flight testing with test stand Estimated Resources Estimated Cost for Fall 2006 (total expenses $2,100) $50 $30 $5 $270 $200 Estimated Personnel Hours/Category (2255 Total Hours) 645 $35 230 $60 $400 $50 639 $1,000 Primary Vehicle 612 Secondary Vehicle Battery Carbon Fiber Microcontroller Propeller Project Requirements Design Objectives • Develop an aerial vehicle to compete in entry level IARC • Develop a secondary vehicle for higher level IARC GPS Antenna IMU Ultrasonic Sonar Sonar RF Tranceiver Rotational Motor Documentation Meetings Administrative 129 Research Development Project Schedule Functional Requirements • Hover via autonomous flight-control • Self-navigation to global positioning system (GPS) waypoints • Communication between both vehicles Design Constraints • Size and weight considerations • Cost minimization • Low power consumption Closing Summary The Micro-CART project teaches students how to familiarize themselves with a project that they were not part of from conception to completion. Students must quickly become familiar with Micro-CART at its current state and determine how they can actively contribute to the team. This experience is useful as many engineers may not experience projects in the workplace that they design, implement, test, and maintain. Measurable Milestones • Autonomous flight-control software testing • Sensor implementation and testing • Communications and ground station development • Test flight(s): hover, translational test flights Team Leaders Timothy Gruwell (CprE) Erica Moyer (EE) Software Subteam Andrew Larson (CprE/EE)(Leader) Brian Baumhover (CprE) Kito Berg –Taylor (AeroE) ONGO - 03 Bai Shen (CprE) http://seniord.ece.iastate.edu/ongo03 Hardware Subteam Erica Moyer (EE)(Leader) Bill Hughes (EE) Hassan Javed (EE) Ground Station Subteam Josh Robinson (CprE)(Leader) Gustav Brandstrom (ME) Pankaj Makhija (EE) Secondary Vehicle Subteam Brett Pfeffer (ME)(Co-Leader) Jeffrey Pries (ME)(Co-Leader) Byung O Kang (EE) Patrick Turner (CprE) Cristina Olivas (EE)(Communication Coordinator) Advisors Dr. John Lamont (EE/CprE) Prof. Ralph Patterson, III (EE/CprE) Scott Morgan (Lockheed Martin) Client Funding Provided By