BUS 172a Operations Management COURSE SYLLABUS Spring 2015 Class Hours: Tuesday and Thursday 3:30 pm – 5:00 pm Location: TBD Anita L. Tucker, DBA Associate Professor of Operations Management Office Hours: Mondays 3:00 – 5:00 pm; Tuesdays 5:30 – 6:30 pm I am happy to meet with you on other days and times, just send me an email request. Sachar 209B 781-736-8542 (office phone) atucker@brandeis.edu Revision date: November 3, 2014 1 COURSE DESCRIPTION Overview Operations Management is central to value creation in organizations. It is the scientific study and optimization of the processes that organizations use to create the products/services purchased by their customers. To be successful, organizations must have reliable processes that are aligned with their strategic positioning. They also must effectively design and manage their supply chain. By taking this course you will gain the knowledge and skills to assess the efficiency of organizations’ operations and make informed recommendations for improvement. The topics that we will cover include: process analysis, the impact of variability on process performance (waiting time and throughput losses), quality management (lean production), inventory management and supply chain coordination. Learning Goals In this course, you will learn the fundamentals of operations management. By the end of the course you will: Be able to apply the vocabulary, tools, and formulas used to analyze processes. Quantify the impact of variability on system performance, and determine strategies for reducing variability’s negative impact on performance. Be able to identify opportunities for improving the performance of operating systems, and know a variety of approaches to improvement (e.g., lean) Understand techniques used to determine inventory levels and manage supply chains. Understand how to manage supply and demand, and techniques for handling imbalances between the two (e.g, delayed differentiation, flexible capacity). Teaching Methods The focus of the course will be on learning and applying fundamental operations management principles and techniques. In our classes, we will use a variety of formats to deepen our understanding including lectures, case study discussions and hands-on exercises. We will apply what we learned in homework assignments and exams. Course Prerequisites: BUS 1b and BUS 10a Materials This course will use the following book, which is required: Operations and Supply Chain Management: The Core. F. Robert Jacobs and Richard B. Chase. 3rd edition. 2013. McGraw-Hill Irwin. ISBN 978-0-07-352523-5 We will be using “CONNECT” which enables you to do problem sets from the textbook online. To register for this go to this webpage https://connect.mheducation.com/class/a-tucker-spring-2015 2 The book may be purchased from Amazon.com, the Brandeis bookstore or any other bookseller that carries it. Grading: Grades are based on several components. Class Participation (15%). Class participation is determined by your preparation and active engagement during class. Class attendance is required. If you are unable to attend class, please let me know in advance, if possible, including the reason you are unable to attend. You will not be penalized for one absence, but any unexcused absences beyond that will hurt your grade. For class discussion, you are expected to actively listen, respond to questions, express your viewpoints, and respond to comments from your fellow students. I will keep a record of class participation for each student and assign a grade based on your non-verbal participation and the quality and quantity of in-class comments. Attendance without participation will result in a C+ participation grade (assuming there is no more than one absence). High quality (e.g., contributing analysis, synthesis) participation for most classes will be an A. Consistent, although not always breakthrough participation will be a B. In general, we will be leaving laptops (and smart phones) closed during discussions. Homework Assignments (35%) Assignments may be turned in either in hard copy or via Latte. Late assignments will not be accepted unless there are extenuating circumstances (e.g. death of a close family member). Assignments are due at the beginning of class. Your submission must be your own, but you may work with other students to discuss the homework. Practice problems on Connect will be worth 10%, the other assigments will be worth 25% Connect enables you to gain practice with the problems. Exams (3) (50%) Exams are mandatory and may not be rescheduled. They are open book, open notes. Communication We will use Latte for posting course slides and for class announcements. Email usually is the best way to reach me besides coming to my office hours. Special Accommodation If you are a student with a documented disability on record at Brandeis University and wish to have a reasonable accommodation made for you in this class, please see me immediately. 3 Academic Integrity You are expected to be familiar with and to follow the University’s policies on academic integrity (see http://www.brandeis.edu/global/current-students/academic/integrity/index.html). Instances of alleged dishonesty will be forwarded to the Office of Campus Life for possible referral to the Student Judicial System. Potential sanctions include failure in the course and suspension from the University. 4 Syllabus for Bus 172a Date 1/13/2015 1/15/2015 Day Tu Th Class # 1 2 Topic Introduction Operational Performance Material Chapter 1 Chapter 1 1/20/2015 Tu 3 Chapter 2 1/22/2015 Th 4 Strategy and Sustainability Forecasting 1/27/2015 Tu 5 Forecasting Chapter 3: Starbucks Case 1/29/2015 Th 6 Project Management Chapter 5 2/3/2015 Tu 7 Chapter 6 2/5/2015 Th 8 Manufacturing Processes Service Processes 2/10/2015 Tu 9 2/12/2015 2/17/2015 Th Tu 10 Chapter 3 Review Material for the first exam First Exam No Class 5 Assignment Due AE-1: Compare companies using wall street efficiency measures. Bring a single powerpoint slide to class that summarizes the results of what you found and be prepared to present this to class. Upload your slide to Assignments-AE1 on Latte AE-2: The Tao of Timbuk2. Answer questions at end of case and upload in Latte Practice problems on Connect: Chapter 3: 1, 4, 5 and 20. AE-3: Forecasting Supply Chain DemandStarbucks Corporation. Answer the questions at the end of the case in a short write-up within your spreadsheet. Your spreadsheet should be submitted to Latte and bring a copy to share with the rest of class. AE4: Product design project. Answer the questions at the end of the case in a short write-up. Submit your write-up on Latte. Bring a copy to share with the class. Practice problems on Connect Chapter 5: 1, 2, 3, 4,5, 11, 13 Practice problems on Connect Chapter 6: 1, 2, 4, 8, 10, 12 AE5: Designing a Manufacturing Process – Toshiba’s Notebook Computer Assembly Line. Turn in via Latte. Prepare a few powerpoint slides that summarize your analysis and bring to class. 2/19/2015 2/24/2015 Th Tu 11 No Class Sales and Operations Planning Sales and Operations Planning 2/26/2015 Th 12 3/3/2015 Tu 13 Material Requirements Planning Chapter 9 3/5/2015 Th 14 3/10/2015 Tu 15 3/12/2015 Th 16 Six-Sigma/ Quality Management Six-Sigma/ Quality Management Six-Sigma/ Quality Management Chapter 10 Six-Sigma Quality Concepts Process Capability, Statistical Quality Control Toyota 3/17/2015 3/19/2015 3/24/2015 Tu Th Tu 17 18 19 3/26/2015 Th 20 3/31/2015 Tu 21 Inventory Management 4/2/2015 Th 22 Strategy, Sourcing and Purchasing Chapter 8 Use excel solver for aggregate operations planning Review Second Exam Inventory Management Inventory Management Practice problems at Connect Chapter 8: 6, 7, 9 AE6: Developing an Aggregate Plan for Bradford Manufacturing (Pages 270-271). See Latte for more details Read the Brunswick Motors case, we will complete the exercise in class. Practice problems on Connect. Chapter 9: 2, 4, 5, 7 Practice problems on Connect Chapter 10: 1, 3, 4, 8, 9, 11, 12 AE7: Quality Management-Toyota. Complete both part A and B of the case. Prepare a short write up that addresses the questions at the end of each part of the case. Submit your write up to Latte, and bring a copy to class. Chapter 11 Practice Problems on Connect Chapter 11: 1, 2, 8-17 AE-8: Warehouse Inventory Planning at Big 10 Sweaters. Prepare a short write-up of the case and a one page powerpoint for use in class. Submit your write-up to Latte Chapter 13 Efficient and Responsive supply chains, the bullwhip effect 6 4/7/2015 4/9/2015 4/14/2015 Tu Th Tu 23 No Class No Class Location, Logistics and Distribution 4/16/2015 Th 24 Location, Logistics and Distribution 4/21/2015 4/23/2015 Tu Th 25 26 Review for Exam Third Exam Chapter 14 (pages 460-469) AE9: Global Sourcing Decision. Prepare a short write-up or powerpoint slides that summarizes your answers to the questions at the end of the case. Submit your write up via latte Practice problems on Connect. Chapter 14: 3, 4, 5 AE-10: Distribution Center Location. Prepare a short write up or powerpoint deck that summarizes your answers to the questions at the end of the case. Submit your write-up to Latte. 7