Dual stage Performance louvre system type C/S MODEL RS7305a Suitable for use with C/S Models 3105 (single stage) and LSM (triple stage) systems PERFORMANCE LOUVRE SPECIFICATION (Dual stage louvres – Hidden mullion system) LOUVRE DESCRIPTION GENERAL 1.0 QUALITY a) The system shall be used for ‘exposed’ locations to deal with aerodynamic airflow, rain defence and aesthetic appearance to suit the requirements of the architect. b) The supplier of the louvre system shall have a substantial track record in Asia-Pacific Region, of not less than 10 years, in the design and application of performance louvre systems in applications with similar weather conditions to Sydney and tested to the standards listed in this specification. A detailed reference list will be required at the point of tender. c) The supplier of the louvre system shall perform work in accordance with recognized International Quality Assurance Standards, such as Quality Standard Type AS/NZS ISO 9001:2000, for Australia based operations. d) To ensure direct support of the Specifier (and installer), the supplier of the system must be directly represented with their own office and operations locally within Australia. <in Sydney, in Melbourne> e) The supplier of the louvre system shall co-ordinate with the main-contractor to ensure the manufacturer, supply and installation of louvre system is fully integrated with the architectural finishes where the coordination with curtain walling system and architectural finishes is required. 2.0 SUBMITTALS a) Product Data detailing the following must be supplied at the tender stage: Maximum mullion spacing Blade spacing Blade and framing material thickness Material specification Finishing specification b) Product Data describing design characteristics, maximum recommended air velocity, design free area, materials and finishes along with a sample of a finished louvre panel, minimum size 400mm x 400mm, must be supplied at the bid stage. c) Copies of the relevant Rain and Air performance test certification, applicable to AS/NZS 4740:2000 test procedures must be submitted for approval, along with bid documents. 1 3.0 PERFORMANCE REQUIREMENTS a) The specialist louvre system shall provide high airflow at low-pressure drop with suitable rain defence. b) The louvre system shall be aerodynamically designed to provide minimum restriction to airflow, low velocity and shall have the following minimum inlet and outlet coefficient values: Louvre Type Dual Stage RS7305a Inlet 0.31 Exhaust 0.32 c) The above coefficients shall only be established as a result of full scale wind tunnel tests carried out by an AS/NZS 4740:2000 accredited test facility on a louvre panel measuring not less than 1m by 1m, to limit the influence of edge effects. d) From AS/NZS 4740:2000 test results the performance of the louvre system to meet the needs of the mechanical plant requirements shall be: Airflow (m3/s) Classification 0.0 A 0.5 A 1.0 A 1.5 B 2.0 C 2.5 C e) Frame sills and support members shall be detailed such that they impose the minimum restrictions to the opening provided by the louvre system. f) The louvre design shall impose a pressure drop of not more than 40 Pa when subjected to an airflow velocity of 2.5 m/s and tested in accordance with AS/NZS 4740:2000 Wind Driven Rain Penetration test. g) With a test wind speed of not less than 13m/s and a rainfall rate of 75mm/hr, the ‘rain defence effectiveness’ for the individual louvres at an airflow rate from 0 to 3.0 m3/s shall equal of better than 99.82% to 87.67% with a Percentage Free Area of 48.8% or better. h) To prevent flooding of louvre system, water drainage from blades to sill shall take place via pre-formed extruded mullions and jambs with built in integral drain channels. The sill shall include a rear upturn profile to prevent rainwater being driven back off the sill. i) All components and fixings of the louvre system, in conjunction with the frame support steelwork, shall be capable of withstanding the design wind load, consistent with that being used in designing the building/curtain walling system. 4.0 REFERENCES a) AS/NZS 4740:2000 “Natural ventilators - Classification and performance” 2 5.0 ARCHITECTURAL a) Full sets of shop drawings, and samples shall be submitted to the Architect for approval prior to manufacturing. b) Louvre panels shall be fabricated to give a continuous horizontal line effect throughout the length of the panel, with louvre blades supported by hidden mullions. c) Louvre blades shall be attached to vertical mullions without surface drilling or riveting and shall remain horizontal with equal spacing at all times irrespective of ambient temperature. All louvre hardware shall be stainless steel screws. Rivets shall not be used as a method of joining any part of the louvre system or the louvre components. d) Water tightness of all jointing components in the system and joints between panels shall be maintained with the use of preformed gaskets to a suitable material. The use of any kind of ‘wet’ or gunned sealant to seal components or the joints between panels (except in the caulking of the unit to the support structure) shall not be permitted. e) The louvre system should be capable of being installed horizontally (allowing downward flow discharge) or inverted (allowing upward flow discharge). f) All the louvre frames, external and internal louvre blades and mullions shall be fully finished in the specified finish and approved colour. g) The louvre system shall be partial paint finish, where all external visible components shall be coated to the approved finish. And all internal non-visible components shall be with the alternative finish. 6.0 MANUFACTURERS The Louvre System specified herein and indicated on drawings, shall be manufactured by Construction Specialties Group (C/S Group): Construction Specialties Australia Pty. Ltd. Unit 6. 26-32 Cosgrove Road, Enfield 2136 Telephone : 1300 272 602 Fax: 1300 247 407 Web: www.c-sgroup.com.au Email: sales@c-sgroup.com.au 3 7.0 CONSTRUCTION All Louvres, mullions, frames, blades braces and associated components shall be manufactured from aluminium grade 6063–T5. a) With the exception of fixing hardware, all components are to be manufactured from extruded aluminium. To avoid problems with poor blade rigidity and twisting of blades between supports. Use of components (blades, frames, louvre supports, etc) manufactured from sheet or coil materials will not be permitted. b) The entire louvre system should be designed to withstand a typical wind load of 1.5 kPa. c) Louvre blades shall be set at 45 degrees with the pitch between blades set at 75 mm. Each blade shall incorporate a continuous flat front or bull nose edge design together with a rear up turn edge designed to prevent water migration through the blades. The front blades shall be installed via blade braces fastened to the support mullions with stainless steel screws. (Note: pop rivets are not allowed for any fasteners). Louvre blades shall be capable of spanning up to 1.5 meters between supports, taking into consideration the design wind load conditions. d) Front louvre blades for type C/S 7305a consist of extruded aluminium horizontally mounted front blade of 75mm depth and 75mm pitch, to a nominal minimum blade thickness of 1.5mm. Louvre blades are to be fixed to support mullions with purpose made extruded aluminium blade clips that will allow expansion and contraction to suit environment conditions. Fixing clips shall be extruded (not fabricated from sheet metal) to ensure consistency in profile. e) Rear mounted performance modules consist of single piece blades mounted at 75mm pitch and secured into drained louvre frame 75mm deep, to a nominal minimum blade thickness of 1.5mm, complete with extruded aluminium blade braces for application of front blades. Internal louvres shall be separated from front external blades with designed air gaps to ensure water separation by tangential separation. f) All louver frames, sills, mullions, jambs and supports must be manufactured from a minimum of 2mm thick extruded aluminium, to prevent deformation during installation. g) All bolts and fixings shall be 300 grade stainless steel to suit designed functions and with appropriate isolation device to prevent any possible bimetallic action. h) Louvre doors shall comprise single or double leaf arrangements to incorporate the specialist louvre panels as previously described, including door frame hinges and hardware all to be mounted in prepared jambs. 4 11.0 INSTALLATION a) The louvre system shall be suitable for easy site application. Rear performance modules shall be supplied fully assembled with maximum width of 1.5 meters together with front blades supplied cut to length. b) Smaller panels may be supplied as factory built modules, as an option. c) The construction of the louvre system shall take account of the requirement for installation on site by a local approved applicator. The louvre manufacturer must provide the option for directly employed, locally available and suitably trained personal for site advice to ensure correct application and quality of work. 12.0 Warranty a) Louver panels shall be warrantied for a minimum period of 5 years. Terms of warranty shall be as per manufacturers advice. Specification ends: 5