ERT 313 BIOSEPARATION ENGINEERING ADSORPTION Prepared by: Pn. Hairul Nazirah Abdul Halim Adsorption ≠ Absorption ! • Absorption – a fluid phase is transferred from one medium to another • Adsorption – certain components of a fluid (liquid or gas) phase are transferred to and held at the surface of a solid (e.g. small particles binding to a carbon bed to improve water quality) • Adsorbent – the adsorbing phase (carbon, silica gel, zeolite) • Adsorbate – the material adsorbed at the surface of adsorbent Application of Adsorption • Used in many industrial processes: – Adsorbing the desired product from fermentation broths – Isolation of proteins – Dehumidification – odour/colour/taste removal – gas pollutant removal (H2S) – water softening and deionisation – hydrocarbon fractionation – pharmaceutical purification Nature of Adsorbent • Porous material - Large surface area per unit mass - internal surface area greater than the external surface area - often 500 to 1000 m2/g. • Granular (50μm - 12 mm diameter), small pellets or beads • Suitable for packed bed use • Activated carbon, silica gel, alumina, zeolites, clay minerals, ion exchange resins • Separation occurs because differences in molecular weight, shape or polarity of components • Rate of mass transfer is dependent on the void fraction within the pores Silica structure Zeolite structure Types of Adsorption 1. Ion exchange – Electrostatic attachment of ionic species to site of the opposite charge at the surface of an adsorbent Types of Adsorption 2. Physical Adsorption – result of intermolecular forces causing preferential binding of certain substances to certain adsorbents – Van der Waal forces, London dispersion force – reversible by addition of heat (via steam, hot inert gas, oven) – Attachment to the outer layer of adsorbent material 3. Chemisorption – result of chemical interaction – Irreversible, mainly found in catalysis – change in the chemical form of adsorbate Adsorption Equipment • Fixed-bed adsorbers • Gas-drying equipment • Pressure-swing adsorption Fixed-bed Adsorber • Adsorbent particles: 0.3 – 1.2 m deep supported on a perforated plate • Feed gas passes down through the bed • Downflow is preffered because upflow at high rates may fluidize the particles, causing attrition and loss of fines. • The feed gas is switched to the other bed when the conc. Of solute in exit gas reaches a certain value. • The bed is regenerate by steam / hot inert gas. Regeneration • To remove unwanted particles from the adsorbent surface after the adsorption process • using steam/hot inert gas • Steam condenses in the bed, raising the temp. of the solid, provide energy for desorption • The solvent is condensed, separated from water. • Then the bed is cooled and dried with inert gas Adsorption from liquid • Use of activated carbon to remove pollutants from aqueous wastes • Use carbon beds up to 10 m tall, several ft in diameter, several bed operating in parallel. • Tall beds are needed to ensure adequate treatment Adsorption Isotherm • Adsorption isotherm – equilibrium relationship between the concentration in the fluid phase and the concentration in the adsorbent particles. • For gas – concentration in mole % or partial pressure • For liquid – concentration in mg/L (ppm) or μg/L (ppb) • Concentration of adsorbate on the solid = mass adsorbed (g) per unit mass of original adsorbent (g). Types of Isotherms • 4 types of Adsorption Isotherms 1. Linear Isotherms - Adsorption amount is proportional to the concentration in the fluid 2. Irreversible – independent of concentration 3. Langmuir Isotherm 4. Freundlich Isotherm LANGMUIR ISOTHERM • Often been used to correlate equilibrium adsorption data for protein. • Isotherms that convex upward are called favorable. Kc W Wmax 1 Kc • Where: W = adsorbate loading (g absorbed/g solid) c = the concentration in the fluid (mg/L) K = the adsorption constant K >> 1 : the isotherm is strongly favorable. • Wmax and K are constants determined experimentally by plotting 1/W against 1/c FREUNDLICH ISOTHERM – strongly favourable – Describe the adsorption of variety of antibiotics, steroids and hormones. – high adsorption at low fluid concentration W bc m where b and m are constant - Linearize the equation: Log W = b + m log c - Constant determined from experimental data by plotting log W versus log c - Slope = m, intercept = b FIGURE 25.3 Adsorption isotherms for water in air at 20 to 50 0C. Principles of Adsorption • In fixed bed adsorption, the concentrations in the fluid phase and the solid phase change with: a) time b) as well as the position in the bed. • At first, most of the mass transfer takes place near the inlet of the bed. • The fluid contacts the adsorbent. • After a few minutes, the solid near the inlet is nearly saturated. • Most of the mass transfer takes place farther from the inlet. • The concentration gradient become S-shaped. • Concentration profile in fixed beds Figure 25.6(a) Breakthrough Curves • • • • • tb – time when the concentration reaches break point The feed is switched to a fresh adsorbent bed Break point – relative concentration c/co of 0.05 or 0.10 Adsorption beyond the break point would rise rapidly to about 0.50 Then, slowly approach 1.0 (concentration liq in = liq out) • t* is the ideal adsorption time for a vertical breakthrough curve • t* is also the time when c/co reaches 0.50 • Amount of adsorbed is proportional to the rectangular area to the left of the dashed line at t* • Solute feed rate (FA) = superficial velocity (uo) X concentration (co) Where: Wo = initial adsorbate loading Wsat = adsorbate at equilibrium with the fluid (saturation) L = length of the bed ρb = bulk density of the bed Length of Unused Bed (LUB) •To calculate LUB, determine the total solute adsorbed up to the break point by integration c 1 0 co dt t •The break point time, tb is calculated from the ideal time and the fraction of bed utilized: