$ BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT RAMHEPUR Dist. Kawardha State : Chattisgarh TENDER DOCUMENT FOR THE PROPOSED CONSTRUCTION OF EXPANSION WORKS AT SUGAR FACTORY AT RAMHEPUR VOLUME – I CONDITIONS OF CONTRACT AND TECHNICAL SPECIFICATIONS Consultants : AMINBHAVI & HEGDE Consulting Engineers Pvt Ltd., 1st Floor, U.C.B. Complex, Station Road, Malmaddi, DHARWAD – 580 001 Ph : 2747308 Fax : 91-0836-2796241 e-mail: ahcepl.ah@gmail.com website : www.ahcepl.com BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT TENDER DOCUMENT ISSUED TO -----------------------------------------------------------------------, ------------------------------------------------------------------------, -----------------------------------------------------------------------, -----------------------------------------------------------------------, Bidder Managing Director 2 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT RAMHEPUR Dist. Kawardha State : Chattisgarh TENDER FOR EXPANSION WORKS AT FACTORY Sealed tenders in Single cover system (Technical and financial) are invited from Registered experienced contractors having sound Technical and financial background for the below mentioned works. Sl. Work put to Tender Period of Work Qualification EMD Class of No. Completion Contractors 1 EXPANSION WORKS AT SUGAR 2 Months 1) Should have Rs. 2.50 Class – 5 or FACTORY AS BELOW. experience for Lakhs Equivalent 1. CONSTRUCTION OF R.C.C having carried class of RETAINING WALL AT BAGASSE out similar works other states. YARD (80 METERS) of minimum value 2. CONSTRUCTION OF TREATED of Rs. 100.00 WATER COLLECTION TANK OF ETP. lakhs for a Sugar 3. RENOVATION OF SUGAR GODOWN Plant. ROOF (70.7 x 30.7 m) 4. RENOVATION OF SUGAR GODOWN ROOF (90.7 x 45.6 m) 5. CONSTRUCTION OF COMPOUND WALL (370 METERS) AROUND ETP. 6. CONSTRUCTION OF FOUNDATION OF AIR COMPRESSER, INJECTION PUMP OF 1500 M3/hr, TREATED EFFLUENT WATER PUMP AND MISCELLANEOUS EQUIPMENT FOUNDATIONS 7. CONSTRUCTION OF STEEL STAIRCASE FOR CHIMNEY. 2) Minimum Annual Turnover should not be less than Rs. 200.00Lakhs per year in last three years. 1. Approximate amount put to tender : Rs. 225.00 lakhs 2. Cost of blank tender documents : Rs. 5000/DD (Non Refundable) to be enclosed with tender document. 3. EMD : DD payable at Kawardha drawn in the Name of the factory from a nationalized Bank. 4. Blank Tender documents : Can be downloaded from Factory web Site www.bssuk.co.in From date of publishing of NIT. 5. Last date for submission of sealed Tender documents : 02-05-2015 upto 5.30 PM 6. Date & Time of opening Bid of Price : Bid of Qualified bidders/Price Negotiation 05-05-2015 at 03.00 PM 7. Place of Submission & Opening of Tender : Factory Office 8. For details, contact the factory office Email: bssukm@gmail.com for reserve the right to accept or reject any or all tenders without assigning any reasons Managing Director Bhoramdev Sahakari Shakkar Utpadak Karkhana Maryd., Kawardha (C.G.) Bidder Managing Director 3 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SECTION – I INFROMATION AND INSTRUCTIONS TO BIDDERS Bidder Managing Director 4 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SECTION – I INDEX INFORMATION AND INSTRUCTIONS TO BIDDERS SL. NO. DESCRIPTION 1. Project information 2. Cost of Bidding 3. Clarifications of Bidding Document 4. Amendment of Bidding Document 5. Sale of Bid Document 6. Submission of Bid 7. Variations in terms and conditions 8. Document comprising Bid 9. Bid Prices 10. Period of Validity of Bids 11. Earnest Money Deposit 12. Sealing & Marking and Submission of Bid 13. Deadline for submission of Bids 14. Rejection / Acceptance 15. Speculative Bid 16. Transfer of Bid Document 17. Opening of Bid 18. Pre-qualification and Preliminary examination 19. Correction in Prices 20. Examination of Drawings. Bidder Managing Director 5 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT INFORMATION AND INSTRUCTION TO BIDDERS 1. 1.1 Project Information: The proposed project is for construction of Expansion works at Sugar Factory for, BHOREMDEO Sahakari Shakkar Utpadak Karkhana Maryadit Ramhepur, Dist: Kawardha, State: Chhatisgarh which involves construction of Civil, Structural works and equipment foundations. 1.2 The factory site is situated in RAMHEPUR at a distance of approximately 10KM. from Kawardha City. 1.3 Owners: The Managing Director, BHOREMDEO Sahakari Shakkar Utpadak Karkhana Maryadit. Ramhepur, Dist: Kawardha, State: Chhatisgarh 1.4 Civil Consultants: AMINBHAVI & HEGDE, Consulting Engineers Pvt. Ltd., I floor, U.C.B Complex, Station Road, DHARWAD – 580 001. 2. Cost of Bidding: 2.1 Before Bidding, the Bidders shall visit the site, inspect and examine the site and surroundings and shall satisfy himself before submitting his bid as to the nature of ground and subsoil, the form and nature of the site, the quantities and nature of the work and materials necessary for the completion of the works. And the means of access to the site, the accommodation he may require and in general, shall himself obtain all necessary information as to risks, contingencies and other circumstances which may influence or affect his Bid. In any case, he shall be deemed to have done so in order to acquaint himself with the nature of the site and the conditions in which the work are to be executed. 2.2 The Bidder shall bear all the cost associated with the preparation and submission of his bid and owner will in no case be responsible or liable for these costs regardless of the conduct or outcome of bidding process. Bidder Managing Director 6 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 3. Clarification of Bidding Documents Any Bidder who may be in doubt as to the meaning of any part of the Bid document, shall at once notify the owner in writing, requesting written explanation or clarification thereof such explanation or clarification shall be issued as formal addenda in writing to each bidder who has purchased the bid documents and such addenda shall become part of the bid documents and be returned with the Bid. Such query should reach factory office at least 10 days before the deadline for submission of the bid. The various clauses of bid documents are intended to be complementary to each other but, if any discrepancy appears or any misunderstanding arises, the explanation by Owners shall be final & binding on the bidder. 4. Amendment of Bidding Documents: 4.1 Any time prior to the deadline for submission of the Bids, owners may for any reason, whether on their own initiative or to a clarification requested by a prospective bidder, modify the biding document / addendum. 4.2 The amendment / addendum will be notified in writing to all prospective bidders who have received the bidding documents and will be binding on them. The amendment / addendum shall become a part of the bid and shall be signed by the bidder and enclosed with his bid, failure to do so may disqualify the bid. 4.3 In order to afford prospective bidder reasonable time in which to take the amendment into account in preparing their bids, owners may at their discretion extend the deadline for the submission of bid. 5. Sale of Bid Documents: The Bid Documents can be purchased from the office of the owners on any working days, during the office hours on payment of the cost of tender document as notified in Sl. No. 2 of Tender Invitation, plus postage separate, non – refundable to be remitted in cash or demand draft only. The Owners will not be responsible for any postal delay. Bidder Managing Director 7 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 6. Submission of Bid: 6.1 The bid shall be submitted in accordance with these instructions and any bid not conforming thereto is liable to be rejected. These instructions shall form part of the bid and the Contract Agreement. 6.2 Each bidder shall be sold and complete set of Bid Documents. The bid documents shall be filled in completely and each page of bid document including addendum, if any, shall be signed and submitted accordingly. The bidder shall satisfy owners that the bid and /or to enter into a legally binding contract with them by furnishing legal documentary evidence in that behalf. Copy of power of attorney shall be submitted in case an authorized representative has signed the bid. 6.3 Language of Bid: All documents submitted with the bid shall be in English language. All dimensions shall be in metric units. All pages to be initialed at the lower right hand corner to be fully signed wherever required in the bid price papers. 7. Variations in Terms and Conditions: 7.1 No alterations shall be made in any of the bid documents supplied. Bidders shall by submission of this bid, be deemed to have accepted the terms and conditions contained in the bid documents, in case of any reservation or variations on any of the clauses / conditions, the Bidder shall expressly mention only deviations in the form of a letter along with the bid documents, which shall be as brief as possible and with reference to the items, clauses and page nos. However, conditional bid is liable to be rejected. The bids in which any of the particulars or prescribed information’s are missing or are incomplete in any respect and / or the prescribed conditions are not fulfilled are also liable to be rejected. 7.2 Evaluation of Bids Evaluation of all the bids shall be made on the basis of total price quoted, and item rates quoted by the bidder as per schedule of quantities and for the payment schedule outlined in the bid documents and taking into account the bidders past Bidder Managing Director 8 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT experience and performance. Bidder should quote item rates on the basis of this payment. 7.3 Deviation in payment schedule: Further to clause No. 7.2 above, bidders are, however, permitted to state an alternative payment schedule and indicate the reduction, in bid price they wish to offer for such alternative payment schedule. The owners may consider the alternative payment schedule offered by the selected bidder, if found suitable but it shall not be binding on the owners. 7.4 Mobilization Advance No mobilization advance will paid. 8. 8.1 Documents Comprising Bid The Bid shall be complete with all the documents, set out in these instructions and elsewhere in the bid documents. In particular, the bidder shall submit the following with his Bid, for the bid to be considered as bonafide. a) Bid letter from the Contractor, along with bid document. b) Schedule of quantities, item rates and its summary, as per bidding documents, together with addenda, if any, to be submitted. c) Complete set of bid documents and corrigendum duly filled and signed by the bidder as prescribed in different clauses of the bid documents. d) Latest Income Tax and Sales Tax Clearance Certificates. e) Solvency Certificate from the Bankers for Rs. 2.00Crores. f) Earnest Money in the manner specified. g) List of equipments, tools, tackles and personnel (with bio – data) to be employed on the works. h) Certified copy of the Partnership Deed / agreement of the firm with the names of present partners shall be furnished. i) Complete details of past experience, of works executed with documentary evidence should be provided regarding particulars of work, value of contract, scheduled period and actual period of completion. Bidder Managing Director 9 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 9. Bid Prices: 9.1 This is item rate measurement contract based on the estimated schedule of quantities given in the Bid document and the rates quoted. The item rates agreed to shall be valid for entire duration of the contract till the completion of work (including defect liability period). Bidders shall note that the rate quoted in the schedule of quantities is to be fully inclusive of values as per specifications described under each item including all costs and expenses which may be required in and for construction of work described, whether specifically mentioned, or not, together with all general risks, liabilities and obligations set forth as implied in the documents on which the bid is based. The rate quoted by bidder shall be for complete item including all materials, labour, transportation, royalties, sales tax, octroi, VAT, (excluding service tax as per government prevailing rates) overheads, tools, equipments, wastages and temporary construction for storing cement / steel and other raw materials. The rates shall apply to all heights, levels, depths and leads unless specifically mentioned otherwise in schedule of quantities. Owners will not be responsible to pay for expenses or losses which may be incurred to any activity connected therewith. As soon as the successful bidder is advised of the award of the contract to him, all expenses etc to be incurred by him shall be deemed to be covered by the prices quoted in this bid. 9.2 Rates to be quoted shall be in figures and words in English. The bidder should quote clearly, rates in figures as well as in words. All corrections and alterations in the entries of Bid shall be countersigned by the Bidder. No erasures or over – writing is permitted. 10. Period of Validity of Bids: The Bid shall remain valid for 90 days from the date of submission stipulated in Clause 13 of the instructions to bidders. Any bidder withdrawing or amending this bid within this period shall forfeit his Earnest Money and his bid is liable to be rejected. In exceptional circumstances, owners may solicit the bidders consent to an extension of the period of validity. The request and the response thereto shall be made in writing. The bidder may refuse the request without forfeiting his Earnest Money Deposit. A bidder granting the request will not be permitted to modify his bid. Bidder Managing Director 10 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 11. Earnest Money Deposit (E.M.D): The bid shall be accompanied by Earnest Money Deposit in the form of Demand Draft only. The demand draft shall be payable on any Nationalised Bank as notified in Sl. No. 8 of Tender Notification. Bids without EMD will be out rightly rejected. E.M.D shall be returned to all unsuccessful bidders as promptly as possible as but not later than 30 days after the expiry of bid validity. In case of the successful bidder, the EMD will be transferred to the security deposit for performance of the contract. Failure of the successful bidder to sign an agreement within 15 days of notification of the award of the contract shall constitute sufficient ground for the annulment of the award and forfeiture of the Earnest Money Deposit, in which event; the owners may make the new bids. No interest shall be paid by owners on the Earnest Money Deposited by the bidder. 12. Sealing, Marking and Submission of Bid: 12.1 The bid document duly completed in all respects along with all other accompanying documents shall be submitted to the address as below: The Managing Director, BHOREMDEO Sahakri Shakkar Utpadak Karkhana Marydit Rahempur, Dist: Kawardha, State: Chhatisgarh The Bid envelope shall be clearly marked with name and address of the bidder and name of work. 13. Deadline for submission of Bids: 13.1 The Bid must be submitted at the address as mentioned in Clause No. 12.1. Owners may, at their discretion, extend this deadline for submission of bid by amending document in which case all rights and obligations of owners and the bidder will be subject to the so extended deadline. 13.2 Late Bid Any Bid received after the deadline for submission of bids, prescribed pursuant to clause No. 13.1, may be rejected. 14.1 Rejection / Acceptance:Owners reserve the right to reject any or all bids or accept the lowest or any other bid or a part thereof without assigning any reasons Bidder Managing Director 11 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT therefore. Owners shall also reserve the right to treat the item rates bided as ‘Confidential’. 14. Speculative Bid: Speculative Bids are liable to be rejected. Bidders must quote rational rates for each item of work as can be generally determined on the basis of components involved in the item and as per market situations. Abnormally high rates will be rationalized without allowing modifications in rates of other items in otherwise acceptable bid. 15. Transfer of Bid: 16.1 Transfer of Bid documents purchased by one intending Bidder to another is not permissible. 16. Opening of Bids: The bids received will be opened at the office of the factory at …………... 17. Pre-qualification Criteria and Preliminary Examination: 18.1 Following are the Pre-qualification Criteria to be eligible to compete in the Financial Bid 1. The Tenderer should have valid registration as Class V PWD / CPWD / MES / Reputed Contractor. 2. The Tenderer has to furnish the details of his Head office and offices including Telephone nos., e-mail address, fax and mobile nos. and names of the persons to be contacted. 3. The tenderer has to submit Company/Firm/Proprietary Profile. 4. The tenderer should submit his Annual turnover for the last 5 years i.e. 2009-10, 2010-11, 2011-12, 2012-13 and 20013-14. 5. The average annual turnover should not be less than Rs. 200.00 Lakhs per year during the last three years & tenderer has to provide the year wise Audited Statement of accounts duly certified by the Chartered Accountant. 6. The tenderer shall give the details of the works on hand (present contract commitment). 7. The tenderer has to furnish the details of Technical Personnel working/associated with him. The qualification and experience of individuals are to be mentioned. 8. The tenderer should have experience for having carried out similar works for a Sugar Plant. 9. The tenderer should furnish details of Plant & Machinery available for successful completion of proposed work. 10. The tenderer should furnish copy of latest income tax clearance certificate / Sales Tax Certificate along with PAN number and also Income Tax / Sales Tax returns for last 5 years. 11. The tenderer should furnish Registration. No. for VAT, TIN, PF Code, ESI Code and Labour License. Bidder Managing Director 12 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 12. The tenderer should furnish Solvency certificate from any Nationalized Bank of. Rs. 200.00 lakhs 13. All the documents including DD for EMD are to be enclosed to the technical bid. 14. No subletting of work is permitted at any point of time during the contract except for slip form works of towers. If the tenderer fails to comply with any of the above conditions, their financial bid will be liable to be rejected. The date of opening of Finance bid will be intimated separately to the qualified tenderers. 18.2 The bids received will be opened in the following way: a) The outer envelope will be opened and the two envelopes therein, namely Envelope (1) Technical Bid and Envelope (2) Financial Bid will be taken out. b) Only Envelope (1) Technical Bid will be opened and the bidder’s qualification for the work will be ascertained by Owners / Architects, from the details furnished by the Bidder and also whether the documents are generally in order, with E.M.D in the required form will be examined. c) In case the bidder fails to qualify or document is incomplete, then the Envelope (2) Financial Bid of the said bidder will be returned unopened. d) Envelope (2) Financial Bid of qualified bidders will be opened and considered for the award of work. e) The date of opening of Envelope (2) Financial Bid will be intimated later. 19. Correction in prices / amounts quoted by the Bidders in the Bidding Documents: Owners reserve the right to adjust arithmetical or other errors in the bid in accordance with following general rules. In the event of discrepancy in hates between words and figures quoted, the description in words shall prevail. Similarly, in the event of an error in the amount column arising as a result of wrong multiplication / calculation the unit and the item rates shall be registered as firm and the amount amended accordingly. 20. Examination of Drawings: The bidders may examine the general arrangement drawings of the works put to ender either at the Architects office or the office of the owners and examine the nature of work required before quoting. Bidder Managing Director 13 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SECTION-II GENERAL CONDITIONS OF CONTRACT Bidder Managing Director 14 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SECTION – II INDEX GENERAL CONDITIONS OF CONTRACT 1. Definitions. 2. Contract and agreement. 3. Performance security deposit. 4. Time for completion. 5. Item rate contract. 6. Scope of work. 7. Plan of operations. 8. Possession of site. 9. Access to site for owner/architects personnel. 10. Bench marks and setting out. 11. Way leaves etc, 12. Interference with traffic and adjoining properties. 13. Bore holes and exploratory excavation. 14. Commencements of works/mobilization period 15. Contractors workmen at site 16. Contractors employees 17. Labour 18. Night and Sunday work 19. Contractor to provide 20. Supply of plant material and labour 21. Issue of material by purchaser 22. Water and electricity 23. Watching and Lighting 24. Care of works, Plant and equipments 25. Damages to persons and property 26. Safety measures Bidder Managing Director 15 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 27. Insurance 28. Drawings and papers forming part and parcel of contract. 29. Scope of Specifications. 30. Quality of materials, workmanship and tests. 31. Inspection and testing. 32. Examination of works before covering up. 33. Removal of improper work and materials. 34. Urgent Repairs. 35. Work to the satisfaction of owner. 36. Maintenance certificates (for defect liability period). 37. Inspection of works and bills. 38. Works to be measured. 39. Method of Measurement. 40. Billing / payment schedule. 41. Final bill 42. Payments. 43. Prices to be firm. 44. Variation / extra item. 45. Compensation for delay. 46. Liability of the contractor in case of fraud, dishonest. 47. Recovery of sum due. 48. Patent Rights and Royalty, Fees. 49. Member of owner not individually liable. 50. Giving notices and payment of fees. 51. Compliance with statutes, regulations etc., 52. Treasure Trove. 53. Service of notice to contractor. 54. Service of notice of purchaser. 55. Other Agencies at site. 56. Assignment and sub – letting. 57. Possession prior to completion. 58. Clearance of site on completion. 59. Certificate of completion. 60. Suspension of work. Bidder Managing Director 16 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 61. Termination of contract by the owner 62. Forfeiture / Termination. 63. Force Majeure. 64. If the Contractor dies. 65. Arbitration. 66. Corrupt practices. 67. Insolvency and breach of contract. 68. Secrecy of documents. 69. Shop Floor Drawings. 70. Insurance. 71. Rate Analysis of Items. 72. Royalties, Fees, etc., 73. Contractor to provide MB. 74. Inspection of Materials. 75. Equipment and machinery on work site. Bidder Managing Director 17 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT GENERAL CONDITIONS OF CONTRACT 1. DEFINITIONS: In this tender, following terms shall be interpreted as indicated herein below: a) OWNER OR PURCHASER - Means BHOREMDEO Sahakari Shakkar Utpadak Karkhana Maryadit. Ramhepur, Dist: Kawardha, State: Chhatisgarh represented by Managing Director. b) SITE – Means location of project site for the proposed construction of EXPANSION WORKS. c) ENGINEER – IN – CHARGE – means the Civil Engineer appointed by the owner to supervise the work on day – to – day basis with his team of Junior Engineers. d) ARCHITECT / CONSULTANT – means M/s. Aminbhavi & Hegde, consulting Engineers Pvt. Ltd., Dharwad appointed as Architects & Consulting Engineers or Consultants for this project. e) CONTRACTOR – means the successful bidder / s whose bid has been accepted by the owner and with whom an agreement is executed. f) CONTRACT – means an agreement entered into between the Owner and the contractor as recorded in the contract form signed by the party including all annexures, appendices there – to and all the documents incorporated by reference therein. g) SPECIFICATION – means the description of works given for individual items in bill of quantities read with detailed specification of the relevant items given with standard specification and explanatory notes with relevant IS codes, specifications, as applicable to the particular item of work including any further modifications, revisions thereof.- h) DRAWINGS – means drawings issued from time to time for execution of works by the Architects / Consulting Engineer and equipment suppliers. i) Defect liability period – shall mean the period of maintenance of one year calculated from the date of completion certificate issued by Architect, for different works under the said clause. Defect liability period of one year shall be reckoned from the respective dates so certified in each case. Maintenance means rectifying the defects observed during the defect liability period. Bidder Managing Director 18 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 2. CONTRACT AND AGREEMENT: 2.1 In consideration of the amounts to be paid at the agreed rates at the time of execution and in the manner set and subject to the conditions mentioned herein below, the contractor shall execute and complete the work shown in accordance with the drawings, description and specifications mentioned therefore. 2.2 The successful bidder shall have to execute the agreement incorporating terms, conditions and schedule of quantities given in the Bid within 15 days on receipt by him of the notification of acceptance of his bid. In the event of failure on the part of the successful bidder to sign the agreement within the above stipulated period the earnest money and security deposit for due performance will be forfeited and the acceptance of bid shall be considered as cancelled. 3. PERFORMANCE SECURITY DEPOSIT: 3.1 A sum of 5% (five) of the gross bill amount submitted by the contractor will be deducted from his running bills as performance security deposit (P.S.D). The proceeds of the P.S.D shall be payable to purchaser / owner as compensation for any loss resulting from the contractors failure to complete its obligations under this contract. The performance security deposit shall not bear any interest and shall be refunded to the contractor after successful completion of work, on issue of completion certificates. The earnest money deposited with the bid can be adjusted towards security deposit and balance amount shall be deposited by contractor as stated above. 3.2 If actual contract value is in excess over and above the contract value assumed at the time of accepting the tender, additional security deposit amounting to 5% of the difference between these two contract values will be required to be paid by the contractor, when it will be notified by the owner to that effect. 4. TIME FOR COMPLETION: 4.1 Schedule for Completion: The contractor shall complete all works allotted to him within 02 (two) months starting from date of which shall be reckoned from 15th day from the date of issue of work order. However, the owner will give in writing the works to be completed in order of preference which will be binding on the contractor, (Starting date shall be reckoned Bidder Managing Director 19 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT from the 15th day from the date of issue of letter / order informing the acceptance of the bid) including monsoon period or such extended time as may be allowed, the civil and structural and other allied works connected therewith in the same site or in the near vicinity of site connected with the said project work as listed in the schedule of requirement, though such works may not be shown on the drawings or described therein said specification or the schedule of quantities. Time being the essence of the contract and if the contractor fails to complete the work in time, the contractor shall pay liquidated damages for the period of delay as per the terms of Contract. 4.2 Rate of Progress: All materials, plant and labour etc., are to be provided by the Contractor and the mode, manner and speed of execution and maintenance of the work are to be of a kind, conduct and manner to the satisfaction of the owner / purchaser, should the rate of the progress of the work or any part thereof be at any time, in the opinion of owner be too slow to ensure the completion of the works by the prescribed time or extended time for completion, the owner shall notify the Contractor in writing and the Contractor thereupon shall take such steps (as the contractor may thick necessary) to the satisfaction of the owner to expedite the progress so as to complete the works by the prescribed time or extended time for completion. 4.3 Schedule of Requirements: The time schedule for completion of the various works / buildings will be finalized by the Factory / Consultants and the Contractor shall adhere to the time schedule. 4.4 Extension of Time for completion: If the contractor shall desire an extension of time for completion of the work on the ground of his having been unavoidably hindered in its execution or on any other grounds, he shall apply in writing to the owner within 30 days of the date of the hindrance on account of which he desires such extension as aforesaid and the owner shall, if in his opinion (which shall be final) feels that reasonable ground for extension exists, grant such extension of time as may, in his opinion, be necessary or proper. If the period of completion of contract expires before the expiry of the period of one month provided in this clause, the application for extension shall be made before the expiry of the stipulated time for completion of the contract. Bidder Managing Director 20 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 5 ITEM RATE CONTRACT: 5.1 This is an item rate contract based on the estimated schedule of quantities given in schedule B and the rates given therein as quoted by the Contractor. The item rates agreed to, shall be valid for the entire duration of the contract, (including defect liability period). The rates given in schedule B for individual items are fully inclusive of value of works described (read with detailed and general specifications). Under each item including all cost and expenses which may be required in and for construction of work described, whether specifically mentioned or not, together with all general risks, liabilities and obligations set forth. The item rates are inclusive of the cost of all material, labour, transportation, royalties, sales tax, octroi, VAT, wastage, tools and equipments, temporary construction for contractors own establishment at site, temporary store for cement, steel, water and other materials, overheads and profits etc.,( excluding Service Tax as per Government prevailing rates). The rates are applicable for work done at all height, levels, depths, leads unless specifically mentioned otherwise in schedule of quantities, owner will not be responsible to pay any additional amount (s) on account of expenses or losses which may be incurred by the Contractor on any activity connected therewith. 5.2 Quantities: The quantities set out in the schedule of quantities are estimated quantities of the work and based on preliminary design; they are not to be taken as the actual / final quantities, of the work to be executed by the contractor in fulfillment of his obligation under the contract. Actual quantities may vary from the quantities given in the schedule and no extra claim from the contractor shall be entertained on this account. 5.3 The rates quoted for individual items by the contractor are also inclusive of : a) The contractor shall carry out the setting out of works so as to confirm to the relevant clause of the conditions of the contract. b) Use of scaffolding by all sub – contractors and other contractors concerned with the relevant works. c) Costs for forming access to site with all temporary roads and gangways required for the work. Bidder Managing Director 21 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT d) Cost of unloading, transporting, stocking and storing or supply of goods and materials for this work on the site and at places approved from time to time by the owner, any other expenses required in fulfillment of contractors, obligations as entered elsewhere in this contract. 6 SCOPE OF WORK: 6.1 The scope of work comprises, construction and completion of civil works involving construction of main factory building, equipment foundations and allied structures etc., as per designs and specifications and estimated quantities mentioned in the contract or other connected / relevant documents and its maintenance thereof and except in so far as the Contract otherwise provides, the provision of all labour, materials, construction plant of temporary or permanent nature, works and everything whether a temporary or permanent nature, required in and for such construction, completion and maintenance so far as the necessity for providing the same is specified in or reasonably to be inferred from the contract. Maintenance thereof means rectification of defects observed during the defect liability period of one year. 7 PLAN OF OPERATIONS: 7.1 Before commencing the work, the contractor shall supply a) Drawing showing the general arrangement of his temporary buildings, access roads and other temporary works. b) General information of all constructional plant, pumping, washing of sand and aggregate, excavating, haulage, erection and other plant and equipments. c) Provisions for disposal of water encountered on the site of the works during the course of construction. d) As soon as practicable but not later than 15 days after signing of Agreement, the contractor shall submit programme of execution of work showing the sequence and method in which the contractor proposes to carry out the works (temporary and permanent) within the stipulated time to be indicated by diagram, PERT CHART description. The contractor shall furnish information, particulars, in writing of the arrangement for carrying out the works, materials which the contractor intends to supply, and use for construction as the case may be. This will be subject to approvals. Bidder Managing Director 22 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The submission to and approval of such programme or furnishing of such particulars shall not relieve the Contractor of any of his duties or responsibilities under the Contract to complete the works by the stipulated date. 8 POSSESSION OF SITE: 8.1 The owner will give written permission to contractor to enter upon so much of the site as may be required from time to time to enable the contractor to commence and proceed with the construction of the works. The decision of the owner in regard to the extent of portion of the site to which the Contractor will be allowed, access from time to time, shall be final and binding on Contractor. 9 ACCESS TO SITE FOR OWNERS AND ARCHITECTS PERSONNEL: 9.1 The owner / Architect and any person authorized by them shall at all times have access to the works and to the site and to all workshops and places where work is under execution or from where materials, manufactured articles or machinery are being obtained for the works and the Contractor shall afford every assistance in obtaining the right to such access. 10 BENCH MARKS AND SETTING OUT 10.1 For setting out, leveling of the works, the Engineer – in – charge shall, prior to commencement of the works, provide Bench Mark and Base line. It shall be the responsibility of the Contractor, thereafter, to protect these from damage and movement during the entire duration for the contract. The Contractor shall be responsible for the true and proper setting out of works and for the correctness of the position, levels, dimensions and alignment of all buildings and parts of the work and for the provisions of all necessary instruments and labour in connection therewith. Contractor shall arrange cleaning of site prior to commencement of work at his cost. If at any time, during the progress of the works, any error appears or arises in the position, levels, dimensions or alignment of any part of the works, the Contractor at his own expenses; rectify such errors to the satisfaction of the owners. Bidder Managing Director 23 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 10.2 Benches: The Contractor shall construct and maintain benches at the intersection of all main walls in order that the lines may be accurately checked at time. These benches will consist of sal – wood posts minimum diameter 3” driven into the ground and protected by brickwork at suitable distance as directed. Tops to be half checked and connected with batten of adequate length into which will be driven wire nails on the centerlines of the columns and walls, inside and outside faces of foundation trenches etc., in order that lines may be stretched between the benches and the accurate intersection of the excavation, centre – lines of walls, columns etc., may be clearly indicated. The checking of any line of setting out or any line of level by the Engineer in charge shall not in any way relieve the Contractor of his responsibility to carefully protect and preserve all bench marks, sight rails, pegs and other things used in setting out the works. On completion of work, contractor must submit the geodetic documents according to which the work was carried out and to intimate and deviations, if any carried out with the approval of Engineer in charge. 11 WAY LEAVES ETC., 11.1 The Contractor shall bear all expenses and charges for special or temporary way leaves required by him in connection with access to the site. The contractor shall also provide at his own cost any additional accommodation outside the site required by him for the purpose of the works. 12 INTERFERENCE WITH TRAFFIC AND ADJOINING PROPERTIES. 12.1 All operations necessary for the execution of the works and for the construction of any temporary works shall so far as compliance with the requirements of the Contract permits, be carried on so as not to interfere unnecessarily and the Contractor shall save harmless and indemnify the owner in respect of all claims, demands, proceedings, damages, cost charges and expenses. Whatsoever arising out of or in relation any such matters. Since this is an expansion project the contractor will abide by factory rules set up and in force from time to time. Bidder Managing Director 24 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 13 BORE HOLES AND EXPLORATORY EXCAVATION. 13.1 If at any time during the execution of the works, the owner shall require the Contractor to make bore holes or to carry out exploratory excavation such requirement shall be offered in writing and shall be deemed to be an additional items under the provisions of respective clauses. 14 COMMENCEMENT OF WORKS / MOBILISATION PERIOD., 14.1 The Contractor shall commence the work on site within 15 days from the date of issuance of letter / order informing acceptance of bid in writing to this effect and shall proceed with same with due expedition. 15 CONTRACTOR SHALL EMPLOY HIS WORKMEN AT SITE. 15.1 The Contractor shall employ the necessary technical and supervisory staff under him during the execution of this work as approved by the owner. The decision of owner as to the period for which the required technical staff was not employed by the contractor and as to the reasonableness of the amount to be deducted on this account shall be final and binding on the Contractor and the Contractor will be liable to pay the said amount. 15.2 Contractors Superintendence: The Contractor shall provide all necessary superintendence during the execution of the works by appointing suitable qualified Engineers and staff and so long thereafter as is considered necessary for the proper fulfilling of the Contractors obligations under the Contract. The Contractor or a competent and authorised agent / staff or representative of the Contractor approved in writing by the owner (which approval may at any time be withdrawn) is to be constantly on the works to ensure proper performance of work and shall give his whole time to the superintendence of the same. If such approval is withdrawn, the Contractor shall as soon as is practicable, (having regard to the requirement of replacing him hereinafter mentioned) after receiving written notice of such withdrawal, remove his representative / staff from the site and shall not thereafter employee him again on the site in any capacity whatsoever and shall replace him by another staff / representative who shall receive, on behalf of the Contractor, directions and instructions from the owner. Bidder Managing Director 25 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 16 CONTRACTORS EMPLOYEES 16.1 The Contractor shall provide and employee on the site in connection with the execution and maintenance of the works; a) Such technical personnel as are skilled and experienced in their respective fields such sub – agents, foremen and leading hands as are competent to exercise proper supervision of the work they are required to supervise. b) Such skilled, semi – skilled labour as is necessary for the proper and timely execution and maintenance of the works and; c) Where required by law or regulation of local or other authority, such personnel shall be duly licensed by the competent authority to practice their trades, professions and callings. 17 LABOUR 17.1 The Contractor shall make his own arrangement for engagement of all labourers and save in so far as the Contract otherwise provides, for the transport, lodging and boarding of such personnel at his own cost; 1) The Contractor shall provide at his own cost on the site, to the satisfaction of the owners drinking and other water for the use of the Contractpr’s staff and personnel. The contractor during the progress of the works shall provide, erect and maintain at his own cost and expenses, all necessary temporary, adequate closet and sanitary accommodation of requisite standards and scales required for his workmen or of his nominated sub contractor (s), other contractors and agents connected with the construction work at site. The planning, location and erection of these buildings shall be approved by the owners and the whole of such temporary accommodation shall at all times during the progress of the works, be kept tidy and in a clean and sanitary conditions to the entire satisfaction of Engineer in charge at the Contractor’s expenses. The contractor shall confirm to the sanitary requirement of local medical and health authorities and at all times adopt such precautions as may be necessary to prevent soil pollution of the site. 2) The Contractor shall in all dealings with labourers in his employment, have due regard to all recognized festival days or rest days and religious or other customs. Bidder Managing Director 26 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 3) In the event of any outbreak of disease of an epidemic nature, the contractor shall comply with and carry out such regulations, orders and requirements as may be made by the Government of India or the local medical or sanitary authorities for the purpose of dealing with and overcoming the same. 4) The Contractor shall at all times take reasonable precautions to prevent any unlawful riots or disorderly conduct by or amongst his employees and for the preservation of peace and protection of persons and property in the neighborhood of works against the same. 17.2 The Contractor / Sub – contractor shall be responsible for observance of the foregoing provisions also. The Contractor shall employ labour in sufficient number to maintain the required rate of progress and of quality to ensure workmanship of the degree required by specifications and to the satisfaction of the owners. Contractor shall be responsible, at his own cost for all recruiting, transport, welfare, sanitary and other accommodation, provisions of necessary permits for all personnel and employees required for this contract. 17.3 The Contractor shall comply fully with laws dealing with employment of persons and remains liable for the payment of all wages or other payments to his workmen or employees under the payment of wages Act, 1930. Minimum wages Act, 1948 Employees Liability Act, 1936, Workmen’s compensation Act, 1923, the Factories Act, 1948, Employees State Insurance Act, 1948, Contract Labour (abolition and regulation) Act, 1970 or any other Act, Statute or enactments relating thereto and rules framed there under, from time to time, and all future relevant enactments. The contractor shall work only during day time (general shift) and on working days, unless he obtains prior written approval to do otherwise. If such approval is given no excess cost arising there from shall be payable to the contractor. The contractor may employ female labour, if he chooses as per the provision of any relevant, law but he shall not employ in connection with the works any person who has not completed his / her eighteenth year of age as per the requirements of the Indian Employment of Children Act, 1938. the contractor will have to observe all the Rules and Regulations prescribed under the Factories Act, Provident Fund Act, E.S.I Act, Income tax, Shops and Establishment Act, Workmen’s Compensation Act and any Bidder Managing Director 27 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT such other Act and labour laws as may be applicable and any liability arising by non observance of the above Regulations and Acts in respect of his employees and his sub – contractors employees in respect of this contract work will have to be fully assumed and met by the Contractor. The Contractor should ensure that he satisfies all the above regulations. P.F. & E.S.I, dues or any other statutory dues payable under the provisions of any or all the above and other relevant statutes (including the employer’s contribution / share) in respect of the personnel engaged by the Contractors or his sub – contractors in the premises as herein mentioned will be the liability of the Contractor and the owners shall not assume any responsibility, legal or otherwise in this regard. 17.4 The Contractor shall, at his own expense, comply with all anti material instructions given to him by any local authority including the filling up of borrow pits. 17.5 The Contractor shall at his own expenses carry out all instruction issued to him by the owners to effect a proper disposal of soil and other conservancy work in respect of the Contractor’s workmen or employees on the site. He shall also confirm to the sanitary requirements of the local medical and health authorities. The contractor will bear the cost of any charges levied by the local authority for the execution of such work on his behalf. 17.6 The Contractor will not at any time do, cause or permit any nuisance on the site or the adjoining areas or do anything which shall cause unnecessary disturbance, inconvenience or nuisance to the Purchaser, tenants or occupiers of other properties near the site and to the authorities or to the Public generally and will secure the efficient protection of all land against pollution. 17.7 The Contractor shall provide and maintain upon the works sufficient, proper and efficient life saving appliances and first aids equipments in accordance with the requirements of I.L.O convention No. 62. the appliances and equipment shall be available for use at all times. 17.8 Returns & Information in respect of Labour Employed: The Contractor shall furnish every morning a report of the number and description by trade of workmen employed on work and also, if required, in such form and at such Bidder Managing Director 28 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT intervals as prescribed or as necessary showing the details of the supervisory staff and others by the Contractor / Sub – contractor on the site. If required, Contractor’s personnel entering upon the works site shall be properly identified by badges which must be worn by them at all times at the work site. 18 NIGHT AND SUNDAY WORK 8.1 Subject to any provision to the contrary contained in the contract, none of the permanent work shall, save as hereinafter provided, by carried on during the night or on Sundays (locally recognized as day of weekly rest) or their locally recognized equivalent without permission in writing of the concerned local authority as well as the owners, except when the work is an unavoidable or absolutely necessary for saving life or property or for safety of the works in which case the contractor shall immediately inform the owners. Provided always that the provision of the clause shall not be applicable in case of any work which is customary to carryout by rotatory or double shifts. If night work is necessary to complete the work in time, prior permission shall obtained in addition to that of the concerned / local authority. Night work and Sunday work shall not entitle the contractor to any increase in rates. All work at night shall be carried out without unreasonable noise and disturbance nuisance. The contractor shall keep the owner indemnic against any liability for damages on account of noise or other disturbances / nuisance created while carrying out the work and from and against all claims, demands, proceedings, costs, charges and expenses whatsoever in regard to or in relation to such liability. 19 CONTRACTOR TO PROVIDE : 1. The contractor shall provide at his own expenses for use of Engineer – in – charge and to his approval through out the contract period, the following; a) A thedolite with optical plumb – bob type and a tripod in good condition together with pegs, ranging rods, etc., necessary for checking the work. b) An automatic titling level with tripod in good condition together with labour, permanent and temporary pegs, survey leveling staff etc., necessary for checking the work. Bidder Managing Director 29 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT c) Adequate number of metallic and steel tapes each to measure upto 30 meters and pocket steel tape to measure upto 3 meters. d) The contractor shall provide at his own cost water storage tank for construction, all necessary pipes, fittings, couplings, tanks and temporary plumbing works required and shall maintain all such works in serviceable and satisfactory condition through out the whole period of the contract and on completion of the works shall take up and remove all such work reinstate and make good any works disturbed, to the satisfaction of the owners. 20 SUPPLY OF PLANT, MATERIAL, LABOUR: 20.1 Except where otherwise specified, the contractor shall at his own expenses supply and provide all the constructional plant, temporary works, materials both for temporary and permanent works, plants / equipments, labour (including the supervision thereof) transport to or from the site and in and about the works and other things of every kind required for the construction completion and maintenance of the works / plants / equipments. 20.2 All construction plant, temporary works and material provided by the contractor once brought in the site be deemed to be exclusively intended for the construction and completion of the works and the contractor shall not remove the same or any part thereof (except for the purpose of moving it from one part of the site to another) without the previous consent in writing of the Engineer – in – charge and duly authorized by commercial head which shall not be unreasonably withheld. 20.3 The owner has the right to use the buildings which are completed / yet to be completed under completed / in progress. However, if they are put in use by owner, all necessary precautions will be taken. 21 ISSUE OF MATERIAL BY OWNER 21.1 No materials will be supplied by Client. Bidder Managing Director 30 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 21.2 1) The contractor shall arrange to take delivery of the materials and arrange for its loading, transport and unloading at site of work at his own cost from the stores of owner. 2) The contractor shall bear all incidental charges for the storage and safe custody of the materials at site. 3) Material shall be issued in standard quantities / sizes as obtained from manufacturers / suppliers. 4) The Contractor shall construct suitable godowns at the site of works for safe custody of materials to protect from damage by rain, dampness, fire theft etc., at his own cost. 5) It shall be the duty of the contractor to inspect the materials supplied to him at the time of taking the delivery and satisfy himself that they are in good condition. In case any materials get damage the contractor shall replace the same at his own cost. 6) The contractor shall furnish to Engineer in charge sufficiently in advance a statement showing his requirement of quantities of materials to be supplied by owner and the time when the same will be required by him. 7) A day to day account of the materials issued by the owner and used by the Contractor shall be maintained by the Contractor in the prescribed proforma. While receiving the materials at site, the contractor should inspect the materials carefully and notify immediately in writing regarding, the damages or otherwise unusable materials, stating the quantities involved, the type, the extent of damage. Once the materials are delivered to the contractor, he will be entirely responsible for any damage to the materials and will be required to purchase, transport from factory and deliver for replacement at his own cost. 22 WATER AND ELECTRICITY Water and Electricity will be provided by the owner at one place, further arrangements shall be made by the contractor at his own cost. Water will be supplied free of cost but electricity will be charged at the prevailing rates. In case of failure of electricity contractor has to make his own arrangements. Bidder Managing Director 31 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 23 WATCHING AND LIGHTING The Contractor shall in connection with the works provide and maintain at his own cost all lights, guards, fencing and watching when and where necessary for the protection of the works or for the safety and convenience of the public and others. The Contractor shall provide and pay at his own expenses the wages, of all the above for the effective protection of the works, all materials to be used upon the works, workmen and the public. In case of loss of any material, he will be called upon to replace the same at his own expenses. 24 CARE OF WORKS, PLANTS & EQUIPMENTS. 24.1 From the commencement to the completion of the works, the contractor shall take full responsibility for the care thereof and of temporary works and constructional plant and incase of any damage, loss or injury happens to the works / plants / equipments or to any part thereof or to any temporary works or constructional plant, from any cause whatsoever shall at his own cost repair and make good the same so that no completion, the works / plants / equipments is in good order and conditions and in conformity in every respect with the requirements of the contract. 25 DAMAGES TO PERSONS AND PROPERTY. 25.1 The contractor shall indemnify and keep indemnified the purchaser / owner against all losses and claim for injuries or damages to any person or any property which may arise out of or as consequence of the construction or maintenance of the works and against all claims, demands, proceedings, damages, costs, charges and expenses whatsoever in respect of or in relation thereto. Provided always that nothing herein contained shall be deemed to render the contractor liable for or in respect of or to indemnify the owner / purchaser against any compensation or damages for or with respect to; a) Interference whether temporary or permanent, with any right of light, airway or water or other easement or quasi – easement which is unavoidable on account of the construction of the works in accordance with the contract. b) Injuries or damage to persons or property resulting from any Act or neglect done or omitted during the currency of the contract by the owner servants or other contractors (not being employed by this contractor) for or in respect of any clams, Bidder Managing Director 32 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT demands, proceedings, damages, costs, charges and expenses in respect of or in relation thereto. 26 SAFETY MEASURES 26.1 The contractor shall organize his operations in a workman like manner and take all necessary precautions to provide safety and prevent accidents on the site to both the persons and property. The contractor shall provide and maintain at his expense all necessary scaffolding and fencing to the satisfaction of the Engineer – in – charge for the erection and protection of the work and materials to be used on the work and shall conform to every other condition or conditions set out in relevant clause of the conditions of the Contract. He will follow all rules and regulations for safety or national safety council, New Delhi. In particular the contractor shall ensure compliance with the following standard safety codes; IS : 3696 (Pt. II) - Safety code for scaffoldings and ladders Pt. I Scaffolds. IS : 3696 (Pt. II) - Safety code for scaffolding and ladders. IS : 4130 Safety code for demolition work. IS : 4014 (Pt. II) - - Codes of practice for steel tabular scaffolding Pt. II safety regulations, for scaffolding. In addition to the above, the contractor shall abide by the safety provisions as per safety codes and CPWD, ISI, IE., Act, Mines Act and such others Acts as applicable in respect of labour, directly or indirectly employed in his work. 27 INSURANCE 27.1 The contractor shall insure at his own cost all his staff and workers against accidents as per the workmen’s compensation Act. The contractor shall obtain this policy within 30 days from the date of issuance of letter order of intent and submit a copy to owners. Before commencing the execution of the works, the contractor shall insure all works in progress with an open cover all risk comprehensive insurance policy or any other form of policy as may be applicable for an amount not less than the contract price against any damages, loss or injury, due to fire, accidents, thefts and all other Bidder Managing Director 33 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT risks including flood, storms, earthquakes, riots, malicious damages etc., which may occur to any property (including any employee, agent or owner or other contractors) or arising out of the execution of the works or temporary works or in carrying out of the contract and such policy shall be endorsed in favour of owner and a copy of the policy should be submitted to the owner. All such insurance policies shall cover up period up to the end of defect liability period. The bills of contractor will be passed for payments only after receipts of such policies. The owner shall not be liable for or in respect of any damages or compensation payable by law in respect of or in consequence of any accident of injury to any workman or other person in the employment of the contractor or any sub – contractor. 27.2 Taxes & Duties. The Contractor’s price should include all taxes, duties, levies etc., as applicable as on date (Excluding Service Tax). Imposition / withdrawal of any taxes / duties or any statutory increase / decrease in taxes during the tendency Agreement shall be to the Owner’s Account. 28 DRAWINGS AND PAPERS FORMING PART AND PARCEL OF CONTRACT: The following drawing and papers shall form part and parcel of the contract; 28.1 All the Architectural working drawings, R.C.C and structural working drawings issued at the time of commencement of the work and also subsequent drawings added to the above set of drawings, from time to time, shall form the contract. 1) Drawings to be supplied by the Architect cum consulting Engineers Preliminary Bid drawings are available with owners / Architects. These are for the general guidance to the contractor enabling him to visualize the type of work contemplated and scope of work involved. The contractor is deemed to have studied and drawings on the basis of which actual execution of the work is to proceed will be furnished from time to time during the progress of the work. The contractor shall be deemed to have gone through the drawings supplied to him thoroughly and carefully and in conjunction with all other connected drawings and bring to the notice of the Engineer – in – charge discrepancies, if any, therein before actually carrying out the work. Bidder Managing Director 34 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 2) Dimensions: Figures dimensions shall be in all cases accepted in preference, to scaled sizes, large scale details take precedence over small scale drawings. In case of discrepancy, the contractor is to ask for clarification regarding correctness of dimension before proceeding. In any case he should check all dimensions given in the drawing before start of work. Cloth bound copies of all detailed working drawings relating to the works shall be kept at the contractors office on the site and shall be made available to the Engineer – in – charge and the Owner’s Architect’s representative at any time during the contract. The drawing and other documents issued by the owner / Architects shall be returned on completion of the works. 28.2 Drawings to be supplied by the Contractor: Where drawings / data are to be furnished by the contractor, they shall be furnished within the specified time. The shop floor drawings for the structural works are to be approved by the Architect / owners before any fabrication is done. No extra payment will be made to the contractor on this account. Where approval of drawings before manufacture / construction / fabrication has been specified, it shall be contractors responsibility to have these drawings prepared as per the directions of Engineer in charge and get it approved before processing for the manufacture / construction / fabrication as the case may be. Any changes that may have become necessary in these drawings during the execution of the work shall have to be carried out by the contractor to the satisfaction of the owners / Architects at no extra cost. All final drawings shall bear the certification stamps as indicated below duly signed by both the contractors and the Architects ‘RELEASED FOR CONSTRUCTION’. A period of a week from the date of receipt shall be required for approval of drawings by the Engineer – in – charge. The contractor shall give adequate notice to the owner of any further drawings or specifications that he may require for the execution of the works, under the contract. The contractor shall be responsible for and shall reimburse the actual cost incurred by the owner in rectifying the works at site arising from the discrepancies, errors omissions in contravention with the details given in the drawings or other particulars supplied to the contractor whether or not such drawings or particulars have been approved by the Engineer – in – charge / Architect. The Engineer in charge shall Bidder Managing Director 35 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT have full power and authority to issue to the contractor, from time to time, during the progress of works, such further instruction together with drawings, if necessary, for the purpose of the proper and adequate execution and maintenance of the works and the contractor shall carry out the works accordingly and be bound by the same. 29 SCOPE OF SPECIFICATION 29.1 The item specifications in the Schedule of Quantities in Schedule B give a general description of the works to be executed. For detailed description, of the materials to be used the workmanship “Detailed specifications explanatory notes” as amended upto date shall be followed or as per standard P.W.D / I.S specification as the case may be unless specifically mentioned otherwise all the relevant codes and standards published by the Indian Standard Institution and all other codes / standards which may be published by them shall apply and govern in respect of design, workmanship, quality and properties of materials and testing. 29.2 Document Mutually explanatory The several documents forming the contract are to be taken as mutually explanatory of one another and in case of ambiguities or discrepancies, the same shall be explained by owners to the contractor, who there upon shall carry the instruction directing in what manner the work is to be carried out. The decision of owner in this regard will be final and binding on the contractor. 30 QUALITY OF MATERIALS, WORKMANSHIP AND TESTS 30.1 All materials for incorporation into the works and the workmanship shall be of the best quality of their respective kinds, specified herein and shall be obtained from the sources of suppliers approved by the owner and shall comply strictly with the Tests prescribed hereinafter, or where the tests are not laid down in this specification, with the requirements of the latest of the relevant Indian Standards. The contractor shall immediately remove from the site any material and / or workmanship which in the opinion of the owner is defective or unsuitable and shall substitute proper materials and / or workmanship forthwith. 31 INSPECTION AND TESTING Bidder Managing Director 36 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 31.1 All materials before being incorporated into the works shall be subjected to inspection and testing as provided in these conditions. The contractor shall arrange to get the materials and / or portion of works tested from Test house analyst approved by owners at his own cost including transportation. Unless otherwise specified, the cost of all samples and tests required by this specification or the approved standard shall be deemed to be included in the Contract rates, no materials shall be used in the work unless they have first been approved by the Engineer in charge. 31.2 Testing of Concrete: a) Minimum one sampling from each batch of concreting shall be taken (3 cubes). b) Frequency of Sampling: Quantity of concrete in the work No. of samples set of six cubes 3 each for 7 (CUM) days test and 28 days 1–5 1 6 – 15 2 16 – 30 3 31 – 50 4 51 and above 4 + one Addl. Sample for each Addl. 50 Cum or part thereof. Minimum three (3) cubes test specimen to be taken from each sample and tested as per IS: 1199–1959 and IS: 516–1959. Additional samples to be taken to determine strength at 7 days for 1– 5 cum concreting test strength should be average of the three specimen. The individual strength variation shall not be more than  15% average strength. 31.3 Cost of Samples When asked for by Engineer In charge the samples of all materials proposed to be used or incorporated in the works shall be supplied by the contractor at his own cost even if the supply thereof is not clearly intended by or provided for in the specification of schedule of quantities. Bidder Managing Director 37 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 31.4 Cost of Tests The cost of making any test for all types of raw materials and finished works as well as works in progress shall be borne by the contractor. If owner desires, contractor will be required to install concrete cube testing machine at the site of work. The pressure gauge of testing machine will be got calibrated and certified from a local Government authority / body. The testing of the cubes will be done both at site and as well as in a Local Government recognized Lab. The cost of installing the cube-testing machine is deemed to be included in the relevant items of concrete works and nothing extra shall be payable on this account. Any other equipment as may be necessary for field testing of any material shall be arranged by the contractor at his own cost. He has to submit test results in triplicate to owner every month. However, a register has to be maintained at site for recording test results. 31.5 Independent Test Analysis: If after any such test, the works or portion of work is found to be defective or unsound the contractor shall pull down and re – execute the same at his own cost. Defective materials shall be removed from site. 31.6 Access for Inspection: The Contractor is to provide at all times during the progress of the works and maintenance period, proper means of access, with ladder, gangways etc., and the necessary attendant to move and adapt as directed for the Inspection of measurement of the works by Engineer in charge. 32 EXAMINATION OF WORKS BEFORE COVERING UP 32.1 No work shall be covered up or put out of view without the approval of the owner and the contractor shall afford full opportunity for the owner to examine and measure any works which is about to be covered up or put out of view and to examine foundations before permanent work is placed thereon. The contractor shall give in writing to the Engineer in charge whenever any such work or foundation is ready or about to be ready for examination and Engineer in charge shall without unreasonable and advise the contractor accordingly; attend for the purpose of examining and measuring such work or examining such foundation. Bidder Managing Director 38 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 32.2 Uncovering Openings: The contractor shall uncover any part of or parts of the works and make openings in or through the same as the owner may from time to time, direct and shall reinstate and make good such part or parts to the satisfaction of the owner. If any such part or parts have been covered up or put out of view after compliance with the requirements of said clause and are found to be executed in accordance with the contract, the expenses of uncovering, making openings in or through, reinstating and making good the same shall be borne by the Purchaser but in any other case, all such expenses shall be borne by the contractor. If contractor does not follow the instructions the owner may get the same done at contractors cost and such cost shall be recoverable from him or may be deducted from any money due or with which may become due to the contractor. 33 REMOVAL OF IMPROPER WORK AND MATERIALS 33.1 Owners / Architects shall during the progress of works, have power to order in writing from time to time for; a) The removal from the site within such time or times as may be specified in the order of any materials which in the opinion of the owner are not in accordance with the contract. b) The substitution by proper and suitable material and c) The removal and proper pre – execution (Notwithstanding any previous test thereof on interim payment thereof) of any work which in respect of material or workmanship is not in the opinion of the owner in accordance with the terms of the contract. In case of default on the part of the contractor in carrying out such orders, the owner shall also at his discretion be entitled to employ and pay other persons to carry out the same and all expenses consequent thereon or incidental thereto – shall, be borne by the contractor and shall be recoverable from him or may be deducted from any money already due or which may become due to the contractor. Not withstanding the provisions under this clause, the contractor remains liable to further actions under other clause of the contract if so considered necessary by the owners. 34 URGENT REPAIRS 34.1 If, by reason of any accident or failure or other event occurring to, in or in connection with the works or any part thereof, either during the execution of the work or during the Bidder Managing Director 39 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT defect liability period any remedial or other works or repairs shall, in the opinion of the owner urgently necessary for security and contractor is unable or unwilling at once to do such work or repair. The owner may by his own or other workmen do such work or repair as the Engineer in charge may consider necessary. If the work of repair so done by the owner which in the opinion of the owner the contractor was liable to do at his own expenses under the contract, all costs and charges properly incurred by owner in so doing, on demand, be paid by the contractor to the Purchaser or may be deducted by the owners from any money due or which may become due to the contractor. Provided always that the owner or Engineer in charge (as the case may be) shall as soon after the occurrence of any such emergency arises as may be reasonably practicable, notify the contractor thereof, in writing. 35 WORK TO BE SATISFACTION OF OWNERS / ARCHITECTS 35.1 Save in so far as it is legally or physically impossible, the contractor shall execute, complete and maintain the works in strict accordance with the contract, to the satisfaction of the owner / Architects and shall comply with and adhere strictly to owners / Architects instructions and directions on any matter (whether mentioned in the contract or not) relating to the works. The contractor shall take instructions and directions from the Engineer in charge. 35.2 Execution of work of repair during defect liability period: As soon as practicable after the expiry of the defect liability period the ‘works’ shall be delivered to the purchaser in good and perfect conditions (normal wear and tear exempted) to the satisfaction of owners in the condition in which they were at the commencement of the defect liability period. The contractor shall execute all such works of repairs, modifications, reconstructions, rectification and making good of defects, imperfections, shrinkages or other faults on receipt by the contractor in writing notice of such defects by Engineer in charge as pointed out to him upto the last day of the expiry of the defect liability period. All such rectifications modifications and repairs shall be carried out by the contractor within reasonable time failing which the owners shall get all such work executed from any other agency at the cost of the contractor. Bidder Managing Director 40 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 35.3 Cost of Execution of works, Repair etc: All such work shall be carried out by the contractor at his own expense if the necessity thereof shall, in the opinion of the owner be due to the use of the defective materials or workmanship not in accordance with the contract or due to neglect or failure on the contractor’s part to comply with any obligation expressed or implied under the contract. If in the opinion of the owner such necessity shall be due to any other cause, the value of such works shall be ascertained and paid for as if it were additional work. Remedy on Contractor’s failure to carry out work required: 35.4 If the contractor fails to take up to rectify the defects within one month of written notice to that effect from the owner during / after defect liability period as the case may be the owner will be entitled to carry out such work by its own workmen or by other contractor and the owner shall be entitled to recover from the contractor, the cost thereof or may deduct the same from any moneys due or that may become due to the contractor from time to time. 35.5 Contractor to Investigate: The contractor shall, if required by Engineer incharge in writing, investigate into the cause of any defect imperfection or fault under the directions of the owner. The contractor shall bear the expenses of such investigation and repair, rectify or remove such defect, imperfection or fault at his own expenses. 36. MAINTENANCE CERTIFICATE (FOR DEFECT LIABILITY PERIOD) 36.1 The contract shall mot be considered as complete until a maintenance certificate for successful completion of defect liability period is signed by the owner and delivered to the contractor stating that the works have been completed and defects rectified to his satisfaction. The maintenance certificate shall be issued by the owner after expiration of the defect liability period as shall become applicable to different parts of the works on the expiration of the last of such periods, or as soon as after rectification of any defective work (s) ordered during such period have been completed by the contractor to the satisfaction of the owner. Full effect shall be given to this clause notwithstanding any previous entry on the works or taking over of possession or putting to use of any work (s) or any part (s) thereof by the owner / purchaser. Bidder Managing Director 41 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 36.2 Approval only by Maintenance Certificate (for Defect liability period) No certificate other than the maintenance certificate shall be deemed to constitute approval of any work or other matter in respect of which it is issued or shall be taken as an admission of the due performance of the contract or any part thereof or of the accuracy of any claim or demand made by the Contractor or of additional or varied work having been ordered by the owner nor shall any other certificate conclude or prejudice any of the rights of the owner. 36.3 Cessation of the Owners Liability The Owners shall not be liable to the Contractor for any matter or thing arising out of or in connection with the contract or the execution of the works. Unless the contractor shall have made a claim in writing in respect thereof before receiving of maintenance certificate under this clause, as per the terms of this contract. 37. INSPECTION OF WORKS AND BILLS: 37.1 The owner shall have the right to cause technical examination of the work and audit of the bills of the contractor along with all supporting vouchers, abstract, etc., if as a result of this audit and technical examination any sum is found to have been overpaid in respect of any work done by the contractor under the contract or any work claimed by him to have been executed, the contractor shall be liable to refund the amount so overpaid and it shall be lawful for the owner to recover the same from the contractor in the manner prescribed in the appropriate clause or in any other manner legally permissible and if it is found that the contractor was paid less than what was due to him under the contract, the amount of such underpayment shall be duly paid by the owner to the contractor provided that the owner shall not be entitled to recover any sum over paid nor the contractor shall be entitled to payment of any such payment paid short where such payment such been agreed upon between owners on the one hand and the contractor on the other, under any term of the contract permitting payment of such an adjusted amount for any work after due assessment by the owners. Bidder Managing Director 42 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 38. WORKS TO BE MEASURED 38.1 The owners shall, expect as otherwise stated, ascertain the determine by measurement the value of work done, in accordance with the contract and for actual work done. The Engineer in charge shall, when he requires any part or parts of the work to be measured, give notices to the contractors authorized agent or representative who shall forthwith attend or send a qualified agent to assist the Engineer in charge in making such measurement and shall furnish all particulars required by either of them, should the contractor not attend or neglect or omit to send such representative then the measurement made by the Engineer in charge shall be taken to be the correct measurement of the work. For all measurements, figured dimensions given in the drawings shall be followed. All measurements will be got recorded in the measurement book by the Engineer in charge/ Billing department and countersigned in token of acceptance by contractor or his authorized representative. 39. METHOD OF MEASUREMENT Where works have to be measured for any purposes whatsoever, it shall be in accordance with item specifications as per I.S. 1200, unless otherwise specifically indicated in the contract specification. All the measurements will be recorded in metric units only. In case of absence of mode of measurement of any item not covered by both the methods mentioned above, decision of Architect shall be final and binding. The required number of measurement books, materials accounts registers, testing registers, site order books and any other stationery item pertaining to this contract shall be printed and provided, for by the contractor, at his own cost in the formats prescribed / approved by the owners in writing. 40. BILLING / PAYMENT SCHEDULE 40.1 a) Procedure for preparation of running account bill. Recording of measurement and value of work done. The running account bills shall be prepared by the contractor for the work actually done and measured jointly each month in Performa approved by the owners / architects and submitted in quadruplicate to the Engineer in charge. The item of work partially / fully completed shall be included in the running bills only at such stages where the same correspond with the description given in section II of the contract for which relevant rates are indicated there against. Three Bidder Managing Director 43 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT copies of each bill together with the relevant measurement books shall be forwarded to the owners and then to Architects for scrutiny and payment. Running account bill shall be prepared by 5th day of each month for the work done during the preceding month, provided gross bill value is more than the minimum specified value defined. b) Retention Money Retention money at the rate of 5% (five) of the total value of work done shall be recovered from each running bill. The retention money shall not bear any interest and shall be refunded to the Contractor as under; 1) 50% of the total retention money be released after settlement of final bill. 2) Balance 50% of retention money shall be refunded within one month after expiry of defect liability period subject to the conditions stipulated in contract. c) Certificate and payment The contractor has to submit bills monthly to the Engineer-in-charge, after exercising necessary checks 75% of bill amount will be released immediately and balance after scrutiny, certification, recoveries and deductions of the following from concerned departments; a) Deduction of Retention money in accordance with clause 40.1 (b). b) Deduction of Performance Security Deposit in accordance with clause 3.1 c) Deduction of Income tax and Sales Tax at source. d) Any other recoveries / deductions as per the terms of the contract. All the running account bill amounts will be regarded as advance payment against the final bill payment and shall not relieve the contractor of his responsibility for rectification’s required of the bad, unsound, imperfect, unskilled, defective work to be removed, taken away and reconstructed. Any certificate for interim payment may be modified or corrected by any subsequent interim certificate or by final certificate of payment and no certificate of Engineer in charge in respect of advance payment shall by itself be conclusive evidence that the work to which it relates are in accordance with the contract. Bidder Managing Director 44 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 41. FINAL BILL 41.1 Within 45 days from the date of the issue of completion certificate by Architect for the entire job allotted to him and along with documentary evidence, the contractor shall forward the final bill to the owner along with a reconciliation statement showing particulars of all payments and materials received by him from the owner / purchaser, the materials brought by him to the site, consumed in the works and the surplus material, if any with valued thereof. Within 30 days of receipt of the above certificate and account from the contractor, the Engineer in charge shall check, certify and forward to the owner / Architects the final bill indicating the amount payable to the contractor after all deductions and adjustments whether required as per the provisions of any law or as per the terms of the contract including the amount of Income tax required to be deducted at source. The Architects will recommend to the owners regarding release of final bill after check measurements and verification. 42. PAYMENTS 42.1 Payment due to the contractor shall be made by the owner, by cheques drawn on any scheduled banks at Ambikapur by ‘Account Payees’ cheque. Incase, if it is so desired by the contractor, the payment can be made by Demand Draft and the Bank Commission charges for the same shall be borne by the Contractor himself. 42.2 If the rates for the additional, altered, substituted work are specified in the contract for the work, the contractor is bound to carry out the additional / altered / substituted work at the same rates as specified in the contract. 43. PRICE TO BE FIRM 43.1 The prices quoted by the contractor shall be firm till the completion of contract period and no escalation will be paid to the contractor. Bidder Managing Director 45 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 44. VARIATIONS / EXTRA ITEM WORKS 44.1 No alterations, amendments, omissions, additions or other variations of the work / plant / equipment under contract (hereinafter referred to as ‘Variations’) shall be made by the contractor except as ordered in writing by the owners. The Contractor may request such variations as he deems necessary. The owners shall have full power, subject to the provision hereinafter contained, to instruct the contractor in writing, to make such variations as the owner considers proper and necessary and the contractor shall carry out such variations without prejudice to the contract as though the said variations formed part of the contract. If in the opinion of the contractor, complying with any such variation would prevent his fulfilling any of his obligations or guarantees under the contract, he shall promptly notify to the owner thereof in writing and the owner shall decide forthwith whether or not the variation shall be carried out as ordered. If the owners confirms its previous instructions, the contractors obligations and guarantee shall be modified to such an extent as may be justified and notified by the owner. No such variation shall in any way variate or invalidate the contract. 44.2 Valuation of Variations / Extra Items: The value (if any) of all variation shall be added to or deducted from the contract price as appropriate. The owner shall ascertain and determine this in accordance with the rates and prices in the schedule of rates so far as same may be applicable. For other items where direct derivation of rate for full component of the item is not possible, the rate for derivable component will be fixed according to schedule of rates and remaining will be worked out on the basis of market rates allowing fifteen percent margin for contractors profit on such portion of the item. The opinion of the Architect as to whether or not the rate can be reasonable so derived from the items in the contract will be final and binding on the contract. In case of the other items where no component is directly derivable from schedule of rates, reasonable rate for the item based on market rate of material and labour as ascertained by the Architect shall be taken as the basis allowing only fifteen percent margin for contractors profit. The contractor will submit a rate analysis based on the market rates, original bill, vouchers, etc, in connection with determination of such rates. Values of all variations will be intimated to the Engineer in charge in writing one Bidder Managing Director 46 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT month ahead of likely date of execute the item. In the event of the owner requiring any variation, such reasonable and proper notice shall be given to the contractor as to enable him to make his arrangement thereof and the cases where goods or materials are already prepared or any designs, drawings of patterns made or work done that required to be altered, reasonable sum in respect thereof shall be allowed by the owner. The contractor will be required to furnish analysis of the rates for any item, if the owner so desires and notifies the contractor to the effect. If so required by owners he shall also furnish the original vouchers, bills, quotations etc. 44.3 Variations may Exceed: Executed value of work may vary to any extent for which no compensation shall be paid, to the contractor. 45. COMPENSATION FOR DELAY 45.1 The time allowed for carrying out the work as entered in the contract shall be strictly observed by the contractor and shall be reckoned from the 15 th day after the date of written order to commence the work is given to the contractor. The work shall, throughout the stipulated period of the contract be proceeded with all due deligence on the part of the contractor, time being the essence of the contract. To ensure good progress during the execution of work, the contractor shall be bound in all cases in which the time allowed for any work, exceeds one month (save for special jobs) to complete 1/8th of the whole of the work before 1/4th of the whole time allowed under the contract has lapsed, and 3/8th of the work before 3/4th of such time has lapsed. The contractor, further, is bound to complete the work in accordance with the schedule of requirement. However, if for any special job a time schedule has been submitted by the contractor and the same has been accepted by the owner the contractor shall complete the work within the said time schedule. In the event of the contractor failing to comply with this condition, he shall be liable to pay as the compensation to the owner equal to one percent of whole of the contract price for every week of the work remained incomplete as compared with the schedule of requirement. Provided always that the entire amount of compensation to be paid under provisions of this clause shall not exceed ten percent of contract price, as mentioned herein below. Bidder Managing Director 47 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT If the contractor fails to complete the work within 3 months over and above stipulated completion date the owner shall have the option to get the work executed through other agency at the risk and cost of the contractor. The expenditure on this account shall be debited to the contractors account in addition to the compensation for delay. 45.2 Definition of contract price for the purchase of penalties leviable on the contractor. The contract price for the purpose of penalties leviable on the contractor for delay or otherwise would mean the total costs of civil works awarded to the contractor including the cost of materials supplied by the owner. 46. LIABILITY OF THE CONTRACTOR IN CASE OF FRAUD, DISHONEST AND FRAUDULENT CONCEALMENT: 46.1 Certificate of payment issued by the owner during the progress of the works or after their completion shall not relieve the contractor from his liability under all or any of the clause (s) in this contract. In case of fraud, dishonest or fraudulent concealment relating to the works or material or to any matter dealth in with the certificates and in case of defects and insufficiencies in the works or materials which any reasonable examination would not have disclosed the certificate issued by the owners, shall not be considered as a conclusive evidence that any works and materials to which it related are in accordance with the contract and such a certificate shall be considered to have been obtained by the contractor by fraud or misrepresentation and it shall be liable to be cancelled or withdrawn. 47. RECOVERY OF SUMS DUE: Whenever under the contract, any sums of money shall be recoverable from or payable by the contractor, the same may be deducted from any sums then due or may become due to the contractor under the contract or under any other contract with the owner. 48. PATENT RIGHTS AND ROYALTY FEES ETC., 48.1 The contractor shall save harmless and indemnify the owners, from and against all claims and proceedings for or on account of infringement of any patent rights, design trademark or name or other protected rights in respect of any constructional plant, machine work or material used by him for or in connection with the works or temporary works or any of them and from and against all claims, demands, proceedings, damage Bidder Managing Director 48 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT costs charges and expenses whatsoever in respect thereof or in relation thereto except where otherwise specified, the contractor shall pay all royalties and rent and other payment or other compensation (if any) for getting stone, sand gravel clay or other materials required for the works or temporary works or any of them. All quarry fees, octroi dues, ground rent for stacking material, if any shall be paid by the contractor directly to the concerned authorities. 48.2 The contractor will show authentic certificates / receipts of amount paid by him against ROYALTIES of material obtained by him. In case of failure of intermission of such receipts, payments to contractor against supply of such material will be held up by OWNER. 49. MEMBER OF OWNER NOT INDIVIDUALLY LIABLE., 49.1 No Director, Official, or employee of Owner shall in any way be personally bound or liable for acts or obligations of Owner under the contract or answerable for any default or omission in observance or performance of the acts, obligation, or things which are contained herein. 50. GIVING OF NOTICES AND PAYMENT OF FEES: The contractor shall give all notices, and pay all fees required to be given or paid as per any National or state statutes, ordinance or other law or any Regulations or by – law of any local or other duly constituted authority in relation to the execution of the works or any temporary works as required by the extent rules and regulations to all public bodies, companies and individuals whose property or rights are affected in any way by the works or any temporary works. 51. COMPLIANCE WITH STATUTES, REGULATIONS ETC., The contractors shall comply with all the provisions of any such statute, ordinance or law as aforesaid and the regulations or by – laws of any local or other duly constituted authority which may be applicable to works or to any temporary works and with such rules and regulations of public bodies and companies aforesaid and shall keep the Purchaser indemnified against all penalties and liabilities and liability of every kind for breach of any statute, ordinance or law, regulation or by – law of the society. Owner will make necessary application if required and if requested by the contractor. For clause No. 50 and 51 it is clarified that contractor will not be responsible for planning, design and permission for execution of the work. Bidder Managing Director 49 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 52. TREASURE TROVE: Should any treasure fossils, minerals or works or art of antiquarial interest be found during the excavation or while carrying out the works, such treasure, fossil or materials, etc. shall be the property of the owner. The contractor shall give immediate notice to owner of any such discovery and shall hand over any treasure to the owner on demand. 53. SERVICE OF NOTICES TO CONTRACTOR Any notices to be given to the contractor under the terms of contract shall be served in person or by sending the same by post or delivering the same at the contractors principal place of business (in the event of contractor being a company at the registered office). 54. SERVICE OF NOTICES ON OWNER Any notices to be given to the owner under the terms of the contract shall be served by sending the same by post or delivering the same at the owner’s office. 55. OTHER AGENCIES AT SITE The contractor shall have to execute the work in such place and condition where other agencies will also be engaged for other works such as electrical and mechanical engineering. The contractor shall in accordance with these requirements afford by reasonable opportunities to other contractors employed by the owners for carrying out their work or to any other contractor and their workmen and to the workmen of the owner and if any other, duly constituted authorities who may be employed in the execution of any contract which the owner may enter into in connection with or ancillary to works. 56. ASSIGNMENT AND SUBLETTING 56.1 The contractor shall not assign the Contract or any part thereof or any benefit or interest therein or there under (other than charge in favour of the contractors Bankers of any money due to which may become due to him under this contract) without the prior written consent of the owner. Bidder Managing Director 50 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 56.2 Subletting: The contractor shall not sublet the whole or any part of the works except where otherwise provided in the contract. The contractor shall not sublet any part of the works even despite any provisions in the contract without the prior written consent of owner (which shall not be unreasonably withheld), but such consent if given, shall not relieve the contractor from any liability or obligation under the contract and he shall be fully responsible for the acts, defaults and neglects of all of his Sub – contractors appointed by him, his agents, servants or workmen fully as if they were the acts, defaults, or neglects of the contractor himself. Provided always that the provision of labour on a piece rate basis, raw materials required for the construction of the works and item of plant / equipment for which makes are named in the contract shall not be deemed to be a subletting under this clause. 56.3 Sub – Contractors Obligations: In case the defect liability period of a Sub – Contractor / Sub – Supplier appointed by the contractor for execution of any work or for supply of any materials for the construction of works, extends beyond the defect liability period agreed by contractor under this contract shall pass on that benefit to the owner by assigning the documents therefore or otherwise as is deemed fit and in the interest of the owner. 57. POSSESSION PRIOR TO COMPLETION The Engineer in charge shall have the right to take possession of or use any complete or practically completed work or part of work, as may stand, such possession or use shall not be deemed to be an acceptance of any work to be completed in accordance with the contract agreement. The contractor will have no right to object for any reason. 58. CLEARANCE OF SITE ON COMPLETION: 58.1 On the completion of the works, the contractor shall clear away and remove from the site, all constructional plant, surplus materials, rubbish and temporary works of every kind and leave the whole site and works clean and in workman like condition to the satisfaction of Purchaser at his own cost. If the contractor fails to clear the site within Bidder Managing Director 51 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 15 days after completion / submission of final bill whichever is earlier, shall forfeit all his claims and the owners may get the site cleared at contractors cost. 58.2 Any material to be removed from the site either during execution of the contract or after completion of contract shall be done only with the written permission of the owner. 59. CERTIFICATE OF COMPLETION As soon as in the opinion of the owner / architects the works shall have been completed and shall have satisfactorily passed and final test that may be prescribed to the contractor, the owner shall issue a certificate of completion in respect of the works and the defect liability period shall commence from the date of issue of such completion of certificate. Provided that the owners may give such a certificate with respect to any part of the works and shall upon the written application of the contractor give such certificate with respect to any substantial part of the works which has been completed to the satisfaction of the owner when any such certificate is given in respect of a part of the works, such part shall be considered as completed and the period of defect liability of such parts shall commence from the date of certificate. Provided also that a certificate of completion given in accordance with the foregoing provision of any part of the works occupied and used as aforesaid shall not be deemed to certify completion so any ground or surface requiring reinstatement unless such certificate shall expressly so state. 60. CLEARANCE OF SITE ON COMPLETION: 60.1 The contractor shall on the written order of the owner, suspend the progress of the works or any part thereof for such time or times and in such manner as owner may consider necessary and shall during such suspension properly protect and secure the work so far as is necessary and shall during such suspension properly protect and secure the work so far as is necessary in the opinion of the owner. The extra cost, (if any) incurred by the contractor in giving effect to the instructions under this clause shall be borne and paid by the owner unless such suspension is: a) Otherwise provided for in the contract or b) Necessary for the proper execution of the work by reason, weather conditions affecting the safety or quality of the works or by some default on the part of the contractor. Bidder Managing Director 52 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT c) Necessary for the safety of the work or any part thereof. d) Necessary due to local laws / legislations / rules etc., provided that the contractor shall not be entitled to recover any such extra cost unless he gives notice in writing of his intention to claim to the owner within 14 (fourteen) days of the order. The Owner shall settle and determine the extra payment to be made to the contractor in respect of such claims as the owner shall consider fair and reasonable. Notwithstanding the above, the contractor shall not be liable for any compensation for any reason whatsoever, if such period of suspension does or exceed 7 days. 60.2 Suspension lasting more than 90 days: If the progress of the works or any part thereof is suspended on the written order of owners for more than 90 days, the contractor may serve a written notice on the owners requiring permission within 27 days after the expiry of 90 days suspension period thereof to proceed with the works or that part thereof, in regard to which progress is suspended and if such permission is not granted within that time, the contractor by further written notice so served, may (but not as a right) elect to treat the suspension where it effects only part of the works, as an omission of such part under respective clause of contract or where it affects the whole work as an abandonment of the contract by the Owner. 61. TERMINATION OF CONTRACT BY THE OWNER The Owners have the right to terminate the contract or to withdraw whole or any part of a work awarded to the contractor under this contract should the quality of materials / workmanship used for the construction at any time during the currency of the contract be not found satisfactory or for any other reason. Whatsoever not required to be disclosed to the contractor, the owner at his sole discretion shall have the right to terminate the contract or to withdraw any work as a whole or part thereof without assigning any reason or giving any notice to the contractor at any stage during the currency of the contract without payment of any compensation to the contractor for the balance quantity of works so withdrawn. Provided that the contractor shall be paid due compensation for the work satisfactorily completed till that date, as per the terms of contract after he removes the work / remnants of work, if any, not completed satisfactorily. Bidder Managing Director 53 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 62. FORFEITURE / TERMINATION: 62.1 If the contractor shall become bankrupt or has received an order made against him through court receiver or shall present his petition for bankruptcy or shall make an arrangement with or assignment in favour of his creditors or shall agree to carry out the contract under committee of inspection of his creditors or (being a corporation) shall go into liquidation (other than a voluntary liquidation) for the purpose amalgamation and reconstruction or if the contractor shall assign the whole or substantial part of the contract without the prior consent in writing of the owner first obtained or shall have an execution levied or in owners opinion the contractor has abandoned the contract for a) Without reasonable excuse has failed to commence the work or has suspended the progress of the works for ten days after receiving from owners written notice to proceed; or b) Has failed to remove materials from the site or to pull down and replace work for ten days after receiving from owner’s written notice that the said materials or work had been condemned and rejected by the owner. c) Is not executing the works in accordance with the contract or is persistently or flagrantly neglecting to carry out his obligations under the contract; or d) Has to the detriment of good workmanship or in defiance of owner instructions to the contrary sublet any part of the contract. The owner may, after giving fourteen days notice in writing to the contractor, enter the site of the works and expel the contractor there from without thereby leaving him absolved from his obligations / liabilities and / or without any prejudice to his responsibilities and obligations and / or liabilities arising from this contract and / or without affecting the right and powers in any manner conferred on the Owners and / or Architect under this contract. Consequent to such a satisfaction, the owner may himself complete the works or may employ any other contractor (s) to complete the works and the owner or any such other contractor may use, for completion of the remaining works, the constructional plant, temporary works, and / or materials brought to site by the contractor which shall be deemed to have become the property of the owner against money paid / recoverable from the contractor. The owner may at any time sell any of the said Bidder Managing Director 54 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT constructional plant, temporary works and materials and use the proceeds of the sales in any manner and / or towards recovery for the dues which become due from the contractor under this contract upon such determination of contract under the clause, the security deposit and any of the dues of the contractor will stand forfeited. 62.2 Valuation of date of Forfeiture: The owner shall as soon as may be practicable after his entry consequent upon the expulsion of the contractor fix and determine expert or by or after reference to the parties or after such investigations or entries as he may think fit to make or institute and shall certify what amount (if any) which had at the time of such entry and expulsion become reasonably due to the contractor in respect of work then actually done by him under the contract including the value of any unused or partially used materials, any constructional plant and any temporary works which are taken over by the owner under his exclusive rights. 62.3 Payment after Forfeiture: If the owner shall enter and expel the contractor under this clause, he shall not be able to pay to the contractor any money on account of the contract as determined as per the foregoing para together with the contractors other dues until the expiry of the defect liability period and thereafter until the costs of completion and maintenance, damages for delay in completion (if any) and all other expenses incurred by the owner have been ascertained and the amount thereof certified by the owner. The contractor shall then be entitled to receive only such sum or sums, (if any) as the owner may certify. But if such amount due from the contractor exceeds the sum payable to the contractor the contractor shall upon demand pay to the owner the amount of such excess and it shall be deemed as a debt due by the contract to the owner and shall be recoverable accordingly. 63. FORCE MAJEURE Any delays in the performance on the part of the contractor shall not constitute default hereunder to give rise to any claims for damages, if any, to the extent such delays or failure of performance is caused by confiscation or facilities by Government authorities, acts of wars, rebellion, fire, flood, explosion, riots, or illegal strikes. Bidder Managing Director 55 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The contractor shall keep records of the circumstances related to the above and bring these to the notice of the owner in writing immediately on such occurrence. 64. IF THE CONTRACTOR DIES Without prejudice to any of the rights or remedies under this contract, if the contractor dies, the owner shall have option of terminating the contract without any compensation to the contractor. 65. DISPUTE If at any time should there be any question, dispute or difference between the parties in respect of any matter arising out of or in relation to this agreement the decision of Executive Director shall be final and binding on the contractor. 66. CORRUPT PRACTICES The contractor shall not offer or agree to give any person in the employment of the owner, any gift or consideration of any kind as an inducement or reward for doing or forbearing to do or for having done or forborne to do act in relation to obtaining or execution of the contract or any other contract with the owner / officials for showing forbearing to show favour or disfavour to any persons in relation to the contract by the buyer. Any breach of the aforesaid condition by the Contractor or anyone employed by him or acting on his behalf (whether with or without the knowledge of Contractor) or the commitment of any offence by the contractor or by any one employed by them, shall entitle the buyer, under Chapter IX of Indian Penal Code 1860 or the prevention of Corruption Act, 1947 or any other act enacted for the prevention of corruption by public servants, to cancel the contract and all or any other contract with the seller and to recover from the seller the amount of any loss arising from such cancellation. Any dispute or difference in respect of either in the interpretation effect or application of the above conditions or of the amount recoverable there under by the owner from the contractor, shall be decided by the owner or his nominee whose decisions may be subject to the arbitration. Bidder Managing Director 56 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 67. INSOLVENCY & BREACH OF CONTRACT The owner may at any time, by notice in writing, summarily terminate the contract without compensation to the seller in any of the following events: a) If the contractor a firm or any partner thereof, shall be at the time adjudged insolvent or shall have a receiving order for administration of his asset made against him or shall take any proceedings for composition under any Insolvency Act for the time being in force to make any conveyance or assignment of his assets or enter into any arrangement or composition with his creditors or suspend of payment if the firm is dissolved under the partnership Act. b) If the contractor being a company is wound up voluntarily by the order of a court or receiver, liquidator or Manager on behalf of the debenture – holders is appointed or circumstances shall have arisen which entitled the court or Debenture – holders to appoint a receiver liquidator or Manager. c) If the contractor commits any breach of the contract not herein specifically provided for, provided always, that such determination shall not prejudice any right of action or remedy which shall have occurred or shall occur thereafter and provided also the contractor be liable to pay the owner for any extra expenditure he is thereby put to and the contractor shall under no circumstances be entitled to any gain in repurchase / re-tender. 68. SECRECY OF DOCUMENTS: All documents and drawings provided by the owner / architect must be treated as confidential and must not be copied, reproduced, transmitted or discussed other wise in whole or part, duplicated, modified, divulged or discussed with a third party or used in any other way without the consent of the owner / architect in writing. 69. SHOP FLOOR DRAWINGS: The shop floor drawings for the structural works are to be prepared by the contractor and are to be approved by owner or structural consultant before any fabrication is done. No extra payment will be made to the contractor on this account. Bidder Managing Director 57 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 70. INSURANCE: The contractor shall insure all his staff and workers against accidents as per the workmen’s compensation act. The contractor shall obtain this policy within 30 days from the date of executing agreement and submit a copy to the owner. 71. RATE ANALYSIS OF ITEMS: The contractor will be required to furnish analysis of the rates quoted by him for any item, if the owner desires and notify the contractor to the effect. If so required by the owner, he shall also furnish the original vouchers, bills, quotations etc. 72. ROYALTIES, FEES, ETC.,: All quarry fees, octroi, dues, ground rent for stacking material, if any, shall be paid by the Contractor directly to the concerned authorities. The contractor will have to produce authentic certificates / receipts for payment of such royalties, fees, otherwise payment to contractor for supply of such material will be withheld by the owner. 73. CONTRACTOR TO PROVIDE M.B: The required number of measurement books, bill registers, bill forms, level / field books material account register, testing registers, site order books and any other stationery items pertaining to this contract shall be printed and provided for, by the Contractor, at his own cost. 74. INSPECTION OF MATERIALS: While receiving the materials at site, the contractor should inspect the materials carefully and notify owner immediately, in writing, regarding the damages or otherwise unusable materials, stating the quantities involved and type and extent of damage. Bidder Managing Director 58 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SCHEDULE – A SCHEDULE OF MATERIALS TO BE SUPPLIED BY OWNER The following materials will be supplied by the owner for the work contract to be executed and the rate at which they will be charged for and will be recovered from the respective running bills are as follows; Sl. Particulars No. i) Cement Bags At Factory Stores ii) HYSD Reinforcement Steel MT At Factory Stores iii) Structural Steel a) – Angles, Sq. Tubes MT At Factory Stores b) – I - Section & Channels above 200 mm MT At Factory Stores c) – I - Section & Channels upto 200 mm MT d) - Plates e) – Cold / Hot rolled C or Z sections Unit Rate Place of delivery At Factory Stores MT At Factory Stores MT At Factory Stores NOTE: (a) All materials shall be supplied from factory stores only. (b) The unloading and stacking charges for all materials from factory stores are to be borne by the contractor (c) Every consignment of steel received shall be measured and the quantity of measurement will be actual quantity used in construction which will be calculated on the basis of standard steel co – efficient & rolling margin. Invisible loss, & wastage’s shall not be paid. Bidder Managing Director 59 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 75. EQUIPMENT AND MACHINERY ON WORK SITE: The contractor will be required to provide and maintain in working order the following power driven equipment’s till completion of work: 1) Concrete mixers of sufficient numbers and of adequate capacity. 2) Mechanically operated hoists or lift, for materials to reach the highest level of building, powered by suitable machinery capable of lifting the bucket with a speed of 50 feet per minute. 3) Immersion type and surface type vibrators for consolidation of concrete of any grade and at all stages. 4) Sufficient quantity of scaffolding material as well as steel adjustable props having required spans of required strength, adjustable clamps, turn buckles. 5) Water pumps for dewatering from pits and trenches and equipment’s for curing at high level portions of buildings. 6) Compressor, jack hammer, drilling bits, welding, machine, loader for excavated material, dumpers, catter – piller, bulldozer, road roller, etc. 7) Or any other / tackles / equipment necessary for the satisfactory and successful execution of the project if necessary for the statutory requirements. Bidder Managing Director 60 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SECTION – III TECHNICAL SPECIFICATIONS Bidder Managing Director 61 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT TECHNICAL SPECIFICATIONS EARTHWORK IN EXCAVATION AND FILLING 0.1 SCOPE OF WORK: The contractor shall furnish all labour, materials, tools, equipment and necessary services to complete all excavation and back fill in accordance with the Drawings and as specified herein, materials and work shall include but are not necessarily limited to the following; (a) Excavation: Excavation for all new foundations, footings, utility trenches, drives tracks, pits, drainage, ditches, etc., in full soft soil and soft or hard murum which can be removed by a pick and in boulders less than 300 mm. (b) Fill and backfill: Carry out all fill and back fill to complete sub – grades, structures etc., all fill / backfill shall be uniformly compacted to the satisfaction of the Architect and shall contain sufficient moisture to ensure maximum compaction and density. If material from the excavation is not sufficient for the required fill or if unsatisfactory, the contractor shall arrange for the obtain of fill material from outside and it shall be of approved quality. (c) Control of Water: During excavation the control of surface, monsoon, sub – soil and / or seepage water shall be the responsibility of the Contractor. (d) Shoring and Bracing: The sides of all excavations more in depth shall be sloped to the slope as directed by the Architect. The sides of excavation shall be shored and braced, if required by the Architect, to his satisfaction even though the side of the excavation have been cut to the slope specified. 0.2 CONTROL OF SEEPAGE WATER: The contractor shall furnish, install and operate all necessary machines, appliances and equipment to keep the excavation free from water at all times during construction and shall dispose of water as directed by the Architect. Bidder Managing Director 62 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 0.3 DISPOSAL OF EXCESS MATEIRAL: The contractor shall dispose off excess excavated materials and unsuitable materials at disposal area desired by the Architect and spread it in 150 mm layers, neatly. 0.4 SUB - GRADE: Sub – grade shall be carefully prepared to the required elevations. All excess excavation below the level of excavation permitted, shall be filled back to grade with Lean Concrete (1:4:8) mix at contractors cost. Surface shall be kept clean and free from debris until finish of surfaces as specified, elsewhere, have been applied. 0.5 EXCAVATION FOR STRUCTURE: Excavation for structures shall be carried out to the depths shown in the drawings or as directed and to such width as approved by the Architect. If there are any slips or blows in the excavation, they shall be removed by the contractor at his cost to provide correct dimensions required for foundations. All excess excavation shall be back filled to grade with Lean Concrete 1:4:8 at contractors cost. 0.6 BACKFILL: All backfill around walls, footings, structures under floor, shall be laid in 150 mm layers and compacted to optimum moisture contents. The back filling operations shall not commence until permission has been granted by the Architect. 0.7 DEFINITIONS: a) Excavation in soft materials: Soil excavation shall mean and include removal of all top soil, soft and hard murum etc., either by use of Pavrahs, hand showels or pick – axes. b) Excavation in hard - material: Excavation in hard material shall mean and include removal of all materials which cannot be removed by use of either parvahs hand – showels or pick – axes and which need use of crow – bars and occasional drilling with pneumatic tools. This excavation will be from hard murum to soft rock etc. c) Excavation in hard – rock and boulder: This shall mean and include removal of material such as ledge rock and boulders over 0.57 M3 size either by use of continuous drilling and / or blasting operations. Bidder Managing Director 63 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 0.8 MEASUREMENTS FOR EXCAVATION IN ALL TYPE OF STRATAS: a) Levels: Excavation for foundations etc shall have to be done to correct levels as shown on the relevant drawings or as directed by the Architect. Any excavation done below specified level shall not be paid for the contractor shall make good this extra excavation to correct level with 1:4:8 cement concrete as specified, at his own cost. b) Measurement for Payments: Payment for all excavation shall be made for actual quantity of work done under the item, limited to a maximum quantity as calculated from dimensions in plan and to the depth required. Any excavation done by the contractor beyond this, as specified, shall not be paid for and backfilling of such excess excavation beyond this shall be done by the contractor at his own cost. The cutting in rock shall be done either by blasting or chiseling, as directed, to the required widths and depths as far as possible and the beds shall be in level. The measurement of excavated rock shall be by stocks, which shall be made with the spoils without leaving any voids and the rate shall be as per unit of one cum. A deduction of 40% shall be made in measurements for cavities or irregularities in the depots. The spoils of rock excavation will be the property of the owner. 0.9 FILLING – IN WITH MURUM: Murum shall be hard and have approved quality. Only freshly quarried Murum shall be used on the works and in no case disintegrated material shall be used. On the cleaned site, murum shall be spread in 150 mm thick layers compacted at optimum moisture content till full compaction is attained by tamping or other approved means. The finished surface shall be levelled and shall follow the gradient or levels of the base of flooring. Flooring with water for consolidation will not be allowed. 0.10 SAND FILLING: Sand required for filling plinths, ramps, etc., shall be clean and generally obtained from the local sources unless to be unsuitable. It shall not contain more than 10% of clay. Bidder Managing Director 64 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The sand approved by the Architect shall be filled in the plinth, ramps, etc as shown on the drawings, and as directed by the Architect. The sand shall be filled watered and compacted in the layers not exceeding 10 cm thickness, and shall be compacted to the maximum density with heavy hard – rammers. The total compacted thickness of the sand layer shall be as shown in the drawings or as directed by the Architect at site. 0.11 PAYMENT FOR FILLING: Rate for sand or other imported material used for filling in plinths, ramps shall be for a unit of one cum. The dimensions shall be measured correct upto two places of decimals of a meter and the quantity worked out correct up to two places of decimals of a cubic meter. 0.12 INSPECTION BEFORE FILLING: The foundation trenches shall be inspected and passed by the Architect before any filling work is commenced. 0.13 FILLING WITH METAL & SAND: 0.1 Scope of Work: The contractor shall furnish all labour materials, tools and services necessary to complete all in accordance with the drawings and as specified herein. 0.2 Specification for Work: Filling in foundation, plinth and below floors with 80 mm trap stone metal brought by the contractor. The thickness of layers to be specified. The voids in the metal layer shall be filled up with sand of approved quality. The layer should be watered and compacted by tamping or other means as directed. The level of the surface below metal filling should be properly levelled and consolidated prior to commencement of work. The levels of pervious surface and finished surface shall be recorded to measure the thickness of the layer. 0.3 Mode of Measurement: The rate should include cost of labour and all the material required. The unit should be one cum. The dimensions shall be measured correct upto two places of decimals and the quantity should be worked out correct upto two places of decimals of a cubic meter. Bidder Managing Director 65 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SECTION – III SPECIAL SPECIFICATIONS FOR RCC WORKS The work shall be carried out as per the relevant Indian Standard Codes (latest versions- List enclosed) In addition, following conditions are required to be followed; a) To avoid settlement of centering, it is necessary to complete the compaction of the murum filling under the floors, prior to erection of the form work for slabs and beams and the box girders. It is preferably to complete the PCC under the floors before the formwork is erected. b) The surface of the form work likely to come in contact with the concrete, shall be treated with sopa solution, mould oil or any other approved material so that concrete when laid, will not stick to the form work; thereby facilitating easy removal of the forms. The treatment should be carried out sufficiently before laying of the reinforcement. The forms should be watered prior to pouring of concrete. Care should be taken to prevent reinforcement coming in contact with any oily substance. c) The steel shall be placed exactly in accordance with the drawings and instructions, and shall be properly tied, to form a rigid grilliage which will not be disturbed during the concreting operations. The splicing shall be kept to a minimum, the joints should be well staggered and arranged, any given section a minimum of 2/3 rd of the bars should be without laps. For splicing of bars of 8 mm dia and above approved type of welded joints shall be used. No ‘extra over’ shall be allowed for the welding. Where concrete dimensions are very small, hooks, in the directions of greater dimensions can be provided. d) Concrete shall not be cast unless the reinforcement as laid has been checked and certified by Architects or their authorised representatives. Architects should be intimated sufficiently in advance regarding the schedule of concreting certain part of the building so as to allow them adequate time for making the necessary arrangements for checking of the reinforcement, form work centering, etc., and also for supervising the actual concreting operations. e) Concrete shall be vibrated carefully until all the entrapped air is expelled. All members of concrete shall first be vibrated by emersions vibrators and then, by surface vibratos followed by manual ramming. Form vibration is compulsory for the concreting of the box gird. Bidder Managing Director 66 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT f) The shuttering for tower shell shall be by slip form method. To ensure proper compaction of the concrete walls of tower shell form work vibration is required. Therefore, the formwork, should be rigid enough to sustain vibration without de – shaping of the same. As such, the form work of the tower shell should be carefully designed and executed. g) The contractor is advised to study the schedule of completion of the various components. He should calculate the number of sets of form work required to keep pace with the schedule. h) Forms for pre – cast concrete shall be of either steel or 12 mm thick plywood neatly made, strictly in accordance with the details submitted by the Architect. i) Concrete mixed design: For concrete of grade below M15 and below nominal mixes may be used. However, for concrete of M 20 and above the mix should be designed and concreting operations should be of the ‘controlled type’. Following minimum quantity of cement shall be used. Concrete M 15 - 325 Kg. Per M3 M 20 - 375 Kg. Per M3 M 25 - 425 Kg. Per M3 M 30 - 475 Kg Per M3 The design mix, which is on weight basis, may be converted in volumetric equivalents for convenience. Use of weigh batcher is also permissible. The mix design will be obtained from an approved laboratory at the cost of the Contractor. j) Roughening of concrete surfaces should be done thoroughly, after stripping of the form work so as to obtain proper key for plastering. k) The contractor should include in his rates, the charges for fixing of metallic or other types of inserts for fixing of electrical fitting and fixture, and piping or other service. These inserts shall be fixed by the contractor as per the drawings and the instructions of the Architect. The inserts will be provided by the owner free of cost of site. Bidder Managing Director 67 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT CONCRETE WORKS 0.1 Scope of Work: The Contractor shall furnish all labour, materials, tools, equipment and services necessary to complete all ‘concrete works’ in accordance with the drawings and as specified herein. Materials and works shall include, but are not necessarily limited to the following: a) All foundation, footings, machine foundations, towers, shells, walls etc. b) All concrete columns, beams, box girders, columns and walls, etc., where specifically excluded hereinafter. c) Floor slabs, concrete platforms, chajjas, drop walls, staircases, parapets, facing etc., d) Miscellaneous concrete items such as lumps, pits, ramps, equipment bases and manhole covers. e) Embankment in concrete of items furnished by Owner for example angle – frames, manhole anchor – bolts, electric conduct, ducts, pipes, foundation bolts etc. f) All grouting as required. 0.2 Materials: a) Cement: Cement shall be of an approved brand and type, of ordinary setting domestic port land cement conforming to the latest I.S. specifications. All cements shall be fresh when delivered and free from lumps and otherwise undamaged. Cement shall be stored in perfectly water tight, well – ventilated shades. The floor of the shade shall be at latest 300 mm above the surrounding ground level. b) Coarse aggregates: These shall be hard, washed gravel or crushed stone or any other approved innert materials with similar characteristics or combination thereof, having clean, hard, strong, durable, un – coated particles free from injurious amount of soft, friable, thin, elongated or laminated pieces and alkaline organic or other detrimental matters. It shall be washed if so desired by the Architect aggregates shall be stored on platforms or otherwise so as to avoid inclusion of foreign materials. It shall be thoroughly wetted before being charged into the hopper of the concrete mixer. Bidder Managing Director 68 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The grading shall conform to the following as far as possible; Grading limits for Single sized Coarse Aggregates Sieve Size Nominal size of 80 aggregate mm 63 mm 100 63 mm 40 mm 20 mm 12 mm 10 mm No. 480 No. 240 85 – 0 – 30 0–5 - - - - 85 – 0 – 20 - 0–5 - - 85 – - 0 – 20 0–5 - 85 – 0 – 45 0 – 10 - 85 – 0 – 20 0–5 100 40 mm - 100 100 20 mm - - 100 100 12 mm - - - 100 100 10 mm - - - - 100 100 Use Size Slabs and walls 200 mm or more in thickness 40 mm to 10 mm Columns and with least dimensions of 300 mm or more 40 mm to 10 mm Slabs and walls under 200 mm in thickness 20 mm to 10 mm Columns with least dimensions under 300 mm 20 mm to 10 mm Note : The sieve sizes of 80 mm, 40mm, 20 mm, 12 mm & 10 mm will correspond roughly to B.S sieve sizes of 3 in, 2 ½”, 1 ½”, 3/4" and 3/8” respectively. c) Fine Aggregate: Shall consist of natural sand or crushed stone and or mixture of both passing I.S 480 sieve. The fineness modulus of sand used shall be between 2.6 to 2.8 and shall be Bidder Managing Director 69 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT sharp, coarse, clean and of approved quality and free from earth, dust or other impurity. Sand shall be washed and or screened if required in the opinion of the Architect. The grading shall conform to the following as far as possible. Grading limits for Fine Aggregates (I.S. 383) I.S Sieve No. Natural sand or Equivalent B.S crushed gravel Sieve No. Crushed Stone sand sand 480 3/6” 95 – 100 90 – 100 240 7” 75 – 95 60 – 90 120 14” 45 – 85 40 – 80 60 25” 25 – 60 20 – 50 30 52” 5 – 30 5 – 30 15 100” 0 – 10 0 – 15 Limits for impurities in aggregates (I.S. 383) Clay, Silt and fine dust in : Natural sand or crushed gravel 4 Percent 10 1 Percent Percent Sand (by weight) crushed stone Sand (by weight) organic impurities d) : The solution obtained by emerging the Sample in 3% solution of sodium hydroxide For 24 hours should be of light color. Water: Shall be clean, fresh free from injurious amounts of acids, alkalis, oils or any others delete – rious matter. If it is from sources other than a town protected water supply scheme such sources shall be approved by the Architect. e) Reinforcing steel: Shall be of tested quality, mild steel bars or high strength deformed bars such as tor – steel or tistrong complying with the latest Indian Standard specifications. They shall be clean and free from rust, scale, paint or other harmful coatings pitted bars or bars coated with paint etc., will be rejected. Bidder Managing Director 70 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT All reinforcement steel shall be used in accordance with the latest I.S. codes such as I.S 456 – 2000, and related codes. Welding shall be used to provide splicing for bars no extra cover shall be allowed for this. Wire used for tying and securing reinforcing steel shall be of galvanized, annealed, soft iron wire of gauge No. 16.2 wires shall be used for tying, at one place. 0.3 Concrete Strength: Strength of Concrete required for the following nominal mixes shall be as under:1) Nominal mix (1:2:4) M15 Minimum field strength for concrete cubes at 28 days shall not be less than 15mpa(n/mm2). 2) Nominal mix (1:1 ½ :3) Minimum field strength for concrete cubes at 28 days strength shall not be less than 20 mpa(20n/mm2) Test cubes shall be taken, generally from each 50 Cum of concrete poured during the progress of the work, or when a day’s concrete work does not amount to 50 M3 required by the Architect. From each day’s quota, 6 samples shall be taken each time for testing. 3 will be tested at 28 days, the strength achieved at 7 days shall not be less than 2/3 rd of the 28 days strength. The cubes for the tests shall be 150 mm x 150 mm (6” x 6” x 6”) and will be tested as specified in I.S 456 – 1964 Table 5 “Acceptance Criteria for Concrete”. The result of tests in any of the recognised laboratories shall be taken as final and binding on the contractor. All arrangements for testing concrete cubes shall be made by the contractor. All the materials and labour for making curing and transporting the cubes for necessary tests including the cost of testing shall be at the cost of the Contractor. Normally cube strengths, substantially in excess of those specified, are expected. In case the compressive strength obtained from the test cubes of concrete, is less than the minimum specified strength, the work is liable to be rejected. If however, the strength are higher than specified due to good control or otherwise the contractor shall have no claim for extra payment. 0.4 Batching of Concrete Mixes: a) Proportioning Limitations: Bidder Managing Director 71 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The mix shall be adjusted to obtain the requisite workability as measured by the slump test. The slump in general shall be as follows for various uses of concrete: Mass concrete = 50 mm Floor slabs = 50 mm Roads & Payments (machine finished) = 25 mm Heavy reinforced sections = 50 mm Thin vertical reinforced section and columns = 100 mm b) Cement and aggregate measurement: Aggregate shall be accurately measured by measuring boxes. Cement shall also be measured by measuring boxes and shall not be used directly from bags. c) Water Measurement: Water measurement shall be by volume or by weight provided the measuring device can be maintained so that its in accuracy will not exceed one percent. Total water shall include all surface water carried by the aggregate. 0.5 Mixing: Concrete shall be machined mixed, in a batch mixed of approved type, which will ensure a uniform distribution of the material through the mass, so that the mixture is uniform in colour and homogenous. The mixer shall be cleaned at frequent intervals while in use. The mixing of each batch shall continue not less than 1 ½ minute after all the materials and water are in the mixer during which time the mixer shall turn at a speed of about 60 revolutions per minute. The volume of the mixed materials per batch shall not exceed the manufacturers rated capacity of the Mixer concrete shall be poured and consolidated in its final position within 20 minutes of mixing. The reteperign of concrete which has partially hardened i.e., remixing with or without additional cement, aggregate or water, shall not be permitted. 0.6 Form Work: All forms for concrete work shall be neatly constructed of finished timber surface on the side in contact with the concrete except that the forms for the concrete which will be exposed shall be of plained timber. Bidder Managing Director 72 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT Forms and centers shall be clean, water tight, substantial and sufficiently braced to maintain their proper position during the placing, or vibrating of the concrete joints in forms shall be horizontal or vertical and shall be close enough to prevent leakage and loss of mortar. Forms once used shall have nails withdrawn and surface to be in contact with concrete thoroughly cleaned before using again. Forms shall be set to line and grade and so constructed and fastened as to produce true lines. Temporary openings shall be provided at the base of columns, wall forms and other places where necessary to facilitate cleaning and washing out of debris immediately before depositing concrete. Forms shall be designed and constructed in such a manner so as to permit removal of sides, leaving the bottoms of members undisturbed. The centering props for the various members shall be fixed in a workman like manner to be approved by the Architect. They shall be of such sizes as the Architects think fit and proper. The centering shall be removed only after permission to that effect has been obtained from the Architect. Props shall not be less than 75 mm dia on top and shall be supported on wedges. Planks shall not be less than 25 mm thick. For supporting the roof slab of the vault, the centering planks, runners and props, shall be of such dimensions as approved by the Architect. The minimum period for keeping the centering in position and for watering after laying the materials shall be as follows; Centering Slab in general - 10 days Under – side of beams - 21 days Side of beams - 2 days Columns - 2 days Lintel sides - 2 days Lintel bottom - 15 days Coping - 1 day Vault roof slab - 10 days. No centers of forms shall be struck or removed until the concrete placed therein has developed sufficient strength to safely support the loads imposed thereon, and at all times, the consent of the Architect shall be obtained before forms are removed. Bidder Under no Managing Director 73 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT conditions shall forms centers, shoring etc., be removed from the above items until the minimum time as specified for the items has elapsed. Extreme care shall be exercised in removing forms to avoid injury to the concrete. The form work shall be so constructed that the maximum permissible deviation of the finished concrete shall not exceed 6 mm vertically and 12 mm in horizontal plane from the theoretical line. 0.7 Placing Reinforcement: Reinforcing bars shall be accurately bent cold and sized and located as shown on the drawings. No reinforcement shall be bent or straightened in a manner that will injure the material. Bars with kinds or sharp ends shall not be used. Bars shall be accurately set and held in place by system of bar chairs, bolsters, wire ties of not less than 16 gauge. Spacing and location shall be as shown on drawings. Blocks of concrete to hold the reinforcement in proper level shall be of relevant strength. The clear spacing between bars shall be not less than 1 ½ times the maximum size of the coarse aggregate or not less than 25 mm or as may be specified otherwise by the Architect. 0.8 Placing Concrete: Before placing concrete, the forms shall be thoroughly cleaned of all chips, shavings etc. concrete shall not be deposited in standing water. Concrete shall be thoroughly worked around reinforcement embedded items and into the corners of the forms. Concreteing shall be carried on at such a rate that the concrete is at all time plastic and flows readily into spaces between bars concrete shall be vibrated with an approved type of internal vibrator. Vibrator shall not be left in any position for more than five (5) seconds and shall not be used against forms in slabs placed on grade in case of needle vibrator. Construction joints shall be located and formed as directed by the Architect and shall be such as to least impair the strength and appearance of the structure. Sufficient sections shall be provided in the keys to resist shear. Construction joints in columns shall be Bidder Managing Director 74 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT made at the underside considered as part of the built monolithic with the floor construction. 0.9 Protection: All the concrete shall be adequately protected from mechanical or other damages for at least seven (7) days after pouring no backfill against retaining walls shall be permitted for at least seven days. 0.10 Defective Concrete: If any concrete is found defective in strength, not true to line or level, or is poured out of position, the Architect may direct that such concrete be removed and replaced, or that other protective measures be taken as he determines. All such repairs and replacement shall be carried out at the constructions cost. 0.11 Curing of Concrete: Concrete surfaces exposed to air, shall be kept free from excessive drying by the use of continuous water spray, bunding, wet cover or an approved curing compound for a period as specified continuously after the concrete is placed. If the curing compound shall be of the resin base type that is not detrimental to the applied plant. 0.12 Finishing Concrete: Slab & Floor Finishes: a) Wood Float Finish: In finishing the tops of concrete slabs which are exposed to weather, the forms shall be completely filled with concrete and the surface brought to grade with as little working as possible Tolerances greater than 1 mm to 1 meter of surface will not be permitted. The surface shall be wood floated uptil it is free from blemishes and gives a smooth appearance. b) Floors: Floors shall have a hardened finish which shall be accomplished as follows; After the forms have been filled with concrete and the surface has been brought to a true plan by means of ‘Jitter Buffing’ bull floating and wood flating, the floor shall be given a medium sweat finish with hand and or machine steel trowels and allowed to cure until perfectly dry. Bidder Managing Director 75 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT A hardener solution or compound shall be applied where indicated strictly in accordance with manufacturers recommendations. c) Walls and Ceilings: Shall be form finished where indicated otherwise as per (d) and (e) hereinafter. d) Other Surfaces: On all other surfaces, all voids and honey combs shall be patched after forms are removed. Patching shall be done by chipping and scarifying the defective area, and filling with grout composed of one (1) part of cement and two (2) parts of sand (by volume). The surface to be patched shall be thoroughly wetted before applying the grout. Patched areas shall match adjacent concrete in appearance. e) Finishing with plaster: All concrete surfaces which are to receive cement plaster shall be hacked 7 mm to 10 mm deep with minimum 100 hacks per Sq. m. 0.13 Bonding & Construction Joints: Before depositing new concrete on or against concrete which has set, forms shall be retightening and old concrete surface shall be roughened, cleaned and drenched thoroughly with water and Nito bond or equivalent material to be applied. Reinforcing steel shall be cleaned of all dried cement mortar and loose mill scale. Concrete in each unit of construction shall be placed continuously. Construction joint locations will be as shown on the plans or as approved and shall be kept to a minimum, consistent with sound construction practice. 0.14 Grouting of Steel Column bases: All column base plates shall be grouted with CONBEXTRA GP2 OR EQUIVALENT grouting material to a thickness as specified and shall be mixed as thickly as possible consistent with fluidity. It shall be consolidated by thoroughly ramming with suitable blunt rammer, until the space has been completely filled. Non – shrink adhesive, where indicated, shall be provided as per manufacturers recommendations. Bidder Managing Director 76 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 0.15 Anchors, Sleeves, Inserts etc.: Embed into the concrete, all the necessary anchors, sleeves, inserts, wall ties etc as may be required for the installation of other work. All such items will be furnished to the Contractor by other with the necessary instructions and templates for their placement. Bolts shall project from the face of the concrete, the distance called for on the details or a sufficient distance to allow for the proper attachment intended. All threads shall be oiled and protected by water proof caps. 0.16 Clean - up: Any and all work of this and / other traders soiled or damaged in the execution of the work under this section of the specification shall be thoroughly cleaned, repaired and replaced, periodically and during the construction and immediately after the completion of the work covered by this section of the specification the Contractor shall remove all the scrap material debris, etc. remaining from his work from the premises leaving the premises in a clean and orderly condition. 0.17 Measurement: All concrete work shall be measured and paid for as per I.S 1200 – specifications pertaining the method of measurement of building work. Bidder Managing Director 77 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT BRICK WORK 01. Scope of work : The contractor shall furnish all labour, materials, tools and appliances with services necessary to complete brick work masonry and floor tilting etc., in accordance with the drawings as specified herein. Mortar Preparations: Cement Mortar for brick work and pointing shall generally be as specified herein namely in proportion of one of cement with 6 or sand by volume, or as indicated otherwise. Mortar shall be prepared by mixing cement and sand in specified proportion in dry. The mortar shall be used within 20 minutes of mixing. No Mortar that has begun to set shall be used. 02. Materials: Bricks shall be table moulded of uniform size, shape and colour and must be well burnt so as to give a clear ringing sound when struck. They shall be clean, whole and free from flaws, cracks stones or lumps of any kind, especially lime. They shall have sharp edges and angles and even surfaces and shall be sound and hard to resist compression. They shall be from a source to be approved by the Architect. No brick after immersion in water for 24 hours shall absorb more than 15 per cent of its weight. The minimum crushing strength of the brick would be 30 kg / cm 2., when thoroughly soaked in water and 39 kg / cm2, when dry. 03. Workmanship: All bricks used shall be kept soaked in water for at least 12 hours prior to use. The work shall be set out by the contractor. No brick bats shall be used for the work except where required to complete a standard bond. All joints in brick work shall be uniformally laid. Each layer of brick work shall be laid plumb and level and with correct break of joints. No mortar joint shall exceed 15 mm in thickness. The works shall be kept wet for at least 10 days after laying the last course and afterwords shall be watered twice a day for one month. Bidder Managing Director 78 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT Brick work shall not be raised more than 10 courses a day unless otherwise approved by the Architect. Brick work shall be uniformally raised all round and no part shall be raised more than 1 meter above another, at any time. The contractor shall provide all necessary openings for doors, windows or such other services and shall embed all fitting and fixtures (if separately paid for) at no extra cost. The brick work is to be carried out with all necessary set backs, projections, cuttings, toothings, etc., which are shown on and in strict conformity with the drawings. All uneven irregular and bad brick work shall be demolished if deemed necessary by the Architect and rebuilt at contractors expenses. All joints of brick work to be plastered or pointed, shall be properly raked to a depth of 12mm, as the work proceeds. In no case mortar which has set shall be removed from joints by hammering, Chiseling or any such manner so as to cause damage to the bricks, but shall be raked out with a suitable metal tool before the mortar sets. 115 mm and 225 mm brick walls shall be built fair faced on one side only. All other walls of greater thickness shall be built without exception with fair face to both sides. Where specifically indicated, 115 mm or thinner brick work shall be executed in one of the following ways: a) With R.C.C Stiffeners: Brick work shall be carried out in panel, measuring approximately 1.5 x 1.5 M with R.C.C (1:2:4) verticals of 12 cm x 12 cm and horizontal stiffeners 12 cm x 8 cm both reinforced with 4 Nos. 6 mm dia., bars laid in 1:2:4 concrete properly filled in and cured. Such R.C.C work shall not be measured separately but will be included in the rate for brick work. b) Reinforced brick work: Such brick work shall be in cement mortar 1:4. The joints shall be increased suitable to embed the reinforcement, which shall be laid at every fourth course consisting of hoop iron 25 mm wide 1.5 mm thick with holes purchased at reinforcement properly surrounded with mortar and cured for not less than 10 days. Care shall be taken to see that proper cover is provided to the reinforcements and Bidder Managing Director 79 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT the work laid continuously to ensure that no portion of the mortar attains initial set before mortar in adjoining portion is laid in position. In lieu of hoop iron, the Architect may direct the use of mesh or M.S bars as reinforced. Bidder Managing Director 80 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT STONE MASONRY Stones shall be set level, plumb, with uniform joints set in full bed of mortar, with joints, filled. The joints should not be more than 25 mm. All stones to be well-wetted except in frosty weather, before setting, large stones to be set with a derrick. Rake out mortar joints when setting. Utmost care shall be taken during construction that the stones are not spoiled by concrete or mortar dropping on the stones and drying. The surface of the stones shall be immediately cleaned with water if any concrete or mortar does fall on the stone faces. Stones for masonry shall be best hard stone, locally obtainable from approved quarries. The masonry, wherever required, shall be composed generally of large stones clean flat bedded, properly selected for their places and carefully laid, with a suitable proportion of smaller stones and chips to fill up the interstices. The whole work shall be hand set and solidly bedded in and surrounded with mortar on every side except the face. There shall be no hollows or dry portions in work nor pinning in the face. The face stone shall be flat – bedded, shall not be of height greater than either the breadth of face or length of the tail. Through stones, covering the whole width or thickness of the walls or 60 cm long where the walls are thicker than 60 cm, shall be inserted at every mortar measured horizontally and vertically. The rates for rubble masonry shall include the extra cost of the through stones. The face of the wall shall be strictly straight. The masonry shall be shaded from the sun and kept well moistened for atleast 10 days after completion. The height of courses shall not exceed 60 cm, in a day, when the work is stopped for the day or on holiday or when up to its full height, tables shall be formed on the surface with cement mortar and kept full of water. Stone masonry shall be random, polygonal, or squared rubble either uncoursed or brought upto courses, all as indicated. The rate of stone work shall include the cost of the following. Selecting proper stones, breaking of boulders, etc, in case the wall is to be constructed from stones available at, site scaffolding if necessary, raking out joints, preparing mortar and water for curing. Bidder Managing Director 81 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT FLOORING, SKIRTING & DADOOING. 0.1 Cement Granolithic Floor Finish (Indian Patent Stone): Unless otherwise specified, this shall be 40 mm thick. The concrete mix shall be 1:2:4. The sand shall be specially screened of all dust. The course aggregate shall be well graded and shall not exceed 10 mm size. The surface to be paved shall be thoroughly cleaned and wetted for atleast 24 hours before commencement. The paving shall be consolidated thoroughly and compacted by heavy wooden rammers. The surface shall be trawled smooth without using any cement, either dry or in the form of slurry. The trawling shall be continued until moisture ceases to execute from the mass. The paving shall be laid in panels of approved size alternately. If the surface is to be lined, the rate shall include for this. If the paving is to be coloured, only approved mineral colours shall be added to the Mix. The paving shall be cured for 21 days and it shall be protected during this period hessian with or other suitable material which will not stain the surface. Measurement shall be for superficial area between the finished well and column faces. Ironite or equivalent hardening materials shall be added as per manufacturers specification to obtain a heavy duty floor if indicated in the drawing. The entire floor shall be laid in panels as required with edges grooved with regular timber or metal batons. 0.2 R.C.C Floor Slab: This shall be RCC 1:2:4 nominal mix (M – 150 grade) of thickness 75 mm of as indicated in the drawing. The slab shall be reinforced with 10 mm Bars at 20 cm spacing both ways or as may be specified. The water cement ratio shall be adjusted suitably to provide a slump of not more than 35 mm. 0.3 The flooring shall be laid in continuous panels of about 3 Meter width dummy joints at every 6 meter length and full depth transverse expansion joints at every 30 to 40 meters. The expansion joints shall be filled with compressible pre moulded joint filler such as ‘Shalitex’ or other approved make. The floor slab shall be laid in workmanlike manner by workers skilled in this trade. Proper slopes and levels as indicated shall be maintained. Shuttering to sides of panels Bidder Managing Director 82 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT shall be steel channels only concrete shall be vibrated with vibrators. The finishing has to be very smooth in perfect line and level done immediately without any extra cost. 0.4 The work shall be measured and paid for as per IS 1200 inclusive of shuttering. Reinforcement shall be measured and paid for separately. Bidder Managing Director 83 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT STEEL DOORS, WINDOWS, VENTILATORS & ROLLING SHUTTERS ETC 0.1 STEEL DOORS: The work covered by this specification consists of supplying and installing in position at site, sliding doors, fire check doors in strict accordance with this specification and relevant drawings. Generally all steel doors, except for few special type of doors, shall be standardized hollow metal, flush type and shall be supplied by approved steel door manufacturers with doors mortised machines, welded, adequately stiffened and prepared for all hardware attachment as per schedule. All steel doors shall be approved by the Architect, before shop painting work is undertaken by the Contractor or manufacturer, regarding the quality of works. The steel sheets shall conform to I.S. The contractor shall submit shop drawings for all types of steel doors, covering all items of work as specified. The shop drawings shall show all dimensions, details of construction, installation, relation to adjoining and related work where the same requires, cutting or close fitting, and shall show all stiffeners, gauges of sheet metal, reinforcing anchorage and other work required for complete installation including facilities for all hardware attachments. The steel sheets for all hollow metal doors shall be cold rolled best quality furniture steel of gauge as specified in relevant drawings, free from any defects which might impair its durability or appearance. The structural sections for other types of doors shall be of standard rolled sections. All doors shutters and frames shall be thoroughly cleaned of all stains, grease rust and other impurities. Shop painting of all steel doors supplied under specifications shall consist of one coat of red oxide paint. Sections shall be formed true to details with clean straight sharply defined profiles and free from defects. All work shall be accurately formed to the required dimensions true and level in all directions and properly sized to suit the structural openings in the masonry or concrete. The door frame and shutters shall be square and flat, the corner being fabricated to true right angle. The corners of the doors shall be accurately mitred, jointed and fitted to produce flush joints and welded along the concealed line of contract. All welding shall be on unexposed sides in order to prevent pitting, discolouration and other surfaces imperfections, after finishing. The weld shall thoroughly penetrate the metal, resulting in complete fusion between the two sections. Bidder The surfaces along the joints shall be Managing Director 84 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT machined and buffed to attain smooth level surface, even and flush with adjoining surfaces. Mechanically jointed corners or those developed by the tie permitted. No field fabrication of frames shall be permitted. All frames shall extend to the floor slab (unfinished). The bottom shall be provided with removable steel angle for knee bracing and shall be secured to the floor slabs if directed by the Architect. All doors shall be mortised and reinforced for all required hardwares. Samples of each type of finished door shall be submitted for approval of the Architect. Samples shall be the property of the contractor. Samples once approved by the Architect shall be taken back to the workshop for fabrication of the prototype doors. The contractor should bear in mind that it may be necessary to install the doorframes in position as the masonry and other construction work are in progress. 0.2 In general, for all types of steel doors, the rates shall be inclusive of all labour, materials, screws, nuts, washers, bolts, rivets, other miscellaneous fastening devices and fixtures and shall be for the completed units installed in position at site of work. All steel doors shall be tested for rigidity and perfect installation, smooth operation of shutters and the operation of hardware items. Any damage or rectifications required shall be made good by the contractor without any extra claim. Mode of Measurement: The measurements for all type of steel doors, unless otherwise specified in the item of work shall be for the overall dimensions as shown in the relevant drawings. 0.3 M.S Windows and Ventilators: Casement type of windows and ventilators made from rolled steel frame bars conforming to I.S. and or approved make shall be provided. Erecting, fixing and cleaning at all heights in position. Steel windows sashes and hardwares on brick work, concrete or steel work including materials, labour, tools equipments and all fittings such as peg stays, lugs, screw couplings, clips glazing including fixtures and painting two coats of oil paint, or any other paint as specified in the schedule, with one coats of red lead paint. The window, ventilators and sashes shall be carefully erected and the same shall be tested for proper operation complete closure and alignment, as per line and levels. The Bidder Managing Director 85 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT framing shall receive one coat of paint in shop and two coats of oil paint of approved shade and make of first quality or any other paint as specified. The glazing shall be carefully fixed with teak wood bead as directed. All damages breakages during the execution shall be at the contractors own risk till the work is properly taken over by the owner. 0.4 Rolling Shutters: Rolling shutters, where specified shall be of the size to suit the openings and shall be positioned as shown on the drawings and / or directed by the Architect. The rolling shutter shall be fabricated from 18 B.G steel, machine rolled with 75 mm rolling, centers with effective bridge depth of 12 mm lathe section, interlocked with each other and ends locked with malleable cost iron chips. The guide shall either be rolled or pressed steel channel section 75 mm deep and 25 mm fitted with necessary and fixtures. The hood cover shall be made of 20 gauge G.I plain sheet with necessary stiffeners and frame work to prevent sag. The bottom lock plate shall be made of 3 mm thick M.S plate and 95 mm wide reinforcement with angle / T iron of suitable section with 6 mm dia M.S rivets interlocked with stride of curtain. The locking arrangement shall consist of hasp and staple on the bottom plate, lockable from both sides. Unless otherwise specified, for overall area of rolling shutters upto 8 sqm. pull and push type, hand operated shutters shall be used, for area between 8 and 10 sqm. push and pull type shutters shall be provided with ball bearings. For area larger than 10 sqm mechanical gear type or electrically operated shutter shall be supplied. If so, specified operation of shutter shall be by means of worm wheel and shaft arrangement and it shall be possible for operate the door both from outside and from inside. The shutter shall be capable of with standing horizontal forces upto 20 lbs / sq. ft without any appreciable deflection. Bidder Managing Director 86 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT PLASTERING 0.1 Cement Plaster: Cement and fine screened sand shall be thoroughly mixed, dry in proportions specified. Water shall then be added gradually and the mortar mixed thoroughly until it is homogenous in appearance and uniform in colour and of the required consistency. No more mortar shall be prepared than can be used up in 20 minutes. The joints of the masonry shall have been raked to a depth of 15 mm. The surfaces to be plastered shall be thoroughly washed and drenched with water plaster then applied, and worked evenly to the specified thickness by means of long straight edges. The surfaces finished shall be as specified. Ordinary finished may be done with wooden floats or steel trowels as directed, in which case, the surface is rubbed over until it is even and smooth. When neeru finish is specified, the surface will be rendered even with long wooden straight edges without trowelling before the neeru is applied. Neeru shall then be applied, as soon as possible, to avoid surface cracking, and rubbed over to an even smooth surface first by wooden straight edges and then thoroughly by steel trowels, ‘Neeru’ shall be applied finally and rubbed down sufficiently to make the surface even and smooth and shall be as specified in 05. the plaster shall be kept constantly wet for about 15 days. All corners and angles shall be perfectly plumb and true and soffits or arches shall be true to shape. All jambs and reveals shall be carefully finished at the door and window frames. All lines shall be true and straight and levels correctly maintained. Internal angles shall be rounded, if so directed and all edges shall be rounded, splied or beaded as directed without extra charges. The measurements shall be in units of square meters, openings being deducted. A jamb reveals, sills and soffits at openings will be measured paid for. All cornices, mouldings etc., shall be formed in the masonry and / or concrete work and finished with plaster as per details and instruction. Nailed cornices will not be permitted. Ceiling mouldings projecting less than 18 mm thick may, however, be permitted to be formed in plaster only. Bidder Managing Director 87 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT When the thickness of plaster is 12mm, the same shall be carried out in one coat only. All plaster work having thickness over 12 mm shall be carried out in 2 coat. 0.2 Rough Cast Cement Plaster: Joints of the masonry shall be raked out as for cement plaster. The cement shall be thoroughly mixed with sand and gravel in the proportion of 1 cement : 2 sand : 1 aggregate. The gravel shall be of a size passing through 6 mm mesh but retained completely on 2 mm mesh. The constituents shall be thoroughly mixed dry until the mix is homogenous. Water shall be then be added gradually to the required extent and the material turned over sufficiently to give a homogenous mass of uniform colour. Mortar shall be applied to the wall with force to a thickness of 20 mm and finished to a uniform surface. No more mortar shall be prepared than can be used up within 20 minutes. Measurement shall be in units of square meters as in the case of cement plaster. 0.3 Sand faced cement plaster: This work shall be carried out in the same manner as for rough cast plaster, except that the gravel shall be omitted. The sand shall, however, be screened to pass through 3 mm mesh sieve and all material passing through 2 mm mesh shall be eliminated. The cement and sand shall be mixed dry until the mix is homogenous and water shall then be added gradually to the required extent, the mix being turned over as often as is required to produce a mass or homogenous colour. The finished surface shall be even but shall not be trowelled. Measurement shall be as for cement plaster. 0.4 Water proof cement plaster: Water proof cement plaster shall be all specified herein before for cement plaster work excepting for the following: In the preparation of cement and sand mortar cement shall be mixed with an approved water proofing compound as per manufacturers instructions and as directed by the Architect. Bidder Managing Director 88 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 0.5 Neeru for plaster: a) Preparation: Fat lime of best quality shall be slaked and mixed with sufficient water to form a thick paste; it shall then be passed through a fine sieve 3 mm mesh to remove all un slaked particles and foreign matter and allowed to mellow under water for at least 10 days. The surplus water on top shall then be allowed to run off and top layer of lime formed into putty shall be skimmed off an well mixed with the sand and jute. The proportion of sand shall be of 1 cum fine washed sand (passing B.S sieve no. 25 or I.S sieve no. 60) to 4 cum of lime putty. The jute shall be finely chopped and shall be used in the proportion of 4 kg per cum of mortar. The mixtures shall be properly ground to fine paste between two stones or in a mill. The ‘Neeru’ thus prepared shall be kept moist until used and no more than that can be consumed in 15 days shall be prepared at a time. b) Pointing of Random Rubble Masonry: Exposed faces to random rubble masonry shall be pointed as follow. The masonry joint shall be raked out to a depth of 20 mm and then filled with cement mortar 1:3 for a depth of 10 mm being pressed with trowel along one edge of the joint below the edges of the masonry joint. The mortar shall not be struck back at the other edge. Pointing shall be measured and paid for on area basis of masonry surface involved. Bidder Managing Director 89 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT WHITE WASHING, COLOUR WASHING, DISTEMPER 0.1 Providing and applying white wash as specified on drawings including all materials, labour, plant, tools, scaffolding etc., required to complete the job in all respects. 0.2 Materials: Lime: Best-approved quality of lime conforming to IS 712 shall be slaked in conformity with IS 1935. Colour: Colours shall be of shade and quality as approved by the Architect. Distemper: This shall conform to IS 427 and 428 as required and shall be of shade and quality approved by the Architect. Cement base colour: Approved shade of Snowcem or Durocer paint shall be used, and manufacturers instructions followed. Brushes: Shall be approved make and quality conforming to IS 384. 0.3 Workmanship: The whole work shall be done in workman like manner. The manufacturers specifications and directions shall be strictly followed wherever advised in preparation of the materials, mixing with water, manner of application, etc. A prime coat shall be applied before applying the first coat of colour or distemper wash. Bidder Managing Director 90 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT STEEL REINFORCEMENT WORK SCOPE OF WORK: The contractor shall furnish all labour, materials, tools, equipments and services necessary to fabrication, deliver to job site, place in position all reinforcement steel as indicated in the drawings as specified here in. Materials and works shall include, but is not necessarily limited to the following. a) Column footings, columns, beams, lintels, chajjas, drops, facia, floor slab, top slab, staircase, landings and padadis. b) Anchor bolts, hooks etc. The contractor shall prepare and furnish to the owner / Architect for his approval the bar bending schedule drawing for all steel reinforcement work based on the general arrangement drawing indicated by the owner / Architect. All materials used shall be now, first quality, tested, confirming to IS 432 of 1969 for mild steel reinforcement and IS 1786 of 1966 for H.Y.S.D to the owner / Architect or the owners / Architects representative when called for. All consignment of steel reinforcement, mild or HYSD as received for the works by the contractors shall be checked for confirming the quantity supplied. All steel reinforcement mild or HYSD shall be placed in position confirming to IS 2502 – 1963 by straightening, cutting, to the required lengths, bending as per bending schedule, shifting binding with binding wire of standard guage used for binding of reinforcement steel by placing in position, as per the drawing by the owner / Architects. The development length of each bar of bundled bars shall be that for the individual bar, increased by 10 percent for two bars in contact, 20 percent for three bars in contact and 33 percent for four bars in contact. HYSD steel may be used without end anchorage, provided development length requirement is satisfied. Hooks, should be provided for plain bars which shall confirm to IS 2402 – 1963. The anchorage value of bend shall be taken as 4 times the diameter of the bar for each 450 bend subject to a maximum 16 times the diameter of length bar. The anchorage value of a standard U type hook shall be equal to 16 times the diameter of the bar. Secondary reinforcement such as stirrup and transverse ties complete development lengths and anchorage shall be deemed to have been provided when the bar is bent through and Bidder Managing Director 91 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT angle of at least 90’ round a bar of at least its own diameter and is continued beyond the end of the curve for a length of at least eight diameter or when the bar is bent through an angle of 135 degree and is continued beyond the end of the curve for a length of 180 degree and is continued beyond the end of the curve for length of at lest four bar diameters. In case lapping for reinforcement is necessary then lap length shall not be less than 30 times the diameter of the bar being used. All laps such not be in one line, they shall be placed in staggered. Spacing of bars shall be in accordance with the drawing issued approved by the owner / Architect. All reinforcement steel shall have concrete cover and the thickness of such cover (exclusive of plaster of other decorative finish) will be as shown in the drawings issued / approved by the Architects. No allowance shall be made for wastage. Bidder Managing Director 92 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT STRUCTURAL STEEL WORK 0.1 Scope of Work: The contractor shall furnish all labour, materials; tools, equipment and services necessary fabricate, deliver to job site erect or install all iron and structural steel as indicated in the drawings or as specified herein. Materials and work shall include, but is not necessarily limited to the following: a) Columns, Beams, Girders, Trusses and other roof members. b) Anchor bolts, standard bolts, nuts, washers, rivets, inserts, anchors, structural steel beams, columns and steel tubes if used. c) Sieves lintels and steel plates and all other miscellaneous steel items to be embedded in concrete work. d) Cold rolled or hot rolled C or Z sections The contractor shall prepare and furnish to the Architect for his approval shop (fabrication) drawings for all structural steel work based on the general arrangements indicated by the Architect. 0.2 Materials: All materials used shall be new, first quality composition conforming to the following specifications: a) Steel bots and Nuts: All structural steel shall be of tested quality and shall comply with the requirements of IS 226. mild steel nuts and bolts shall be made from steel of round bar quality and not from rivet bars, shall comply with IS 1148 bars for structural purposes. All bolts and nuts shall be made in accordance with relevant IS or B/S specifications and unless shown or specified otherwise are to be hexagonal. Makers test certificate shall be made available to the Architect or the Architects representative when called for. b) Steel tubes: Bidder Managing Director 93 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT Steel tubes if used in construction shall be of tested quality and shall comply with the requirements of IS 1161 or to the latest edition of B.S.S.S 1775, including all amendments and addendums thereof. c) Pipe Sieves: Pipe shall be 6 mm thick minimum, Galvanized iron. 0.3 Design, Fabrication & Workmanship: All structural steel work shall be in accordance with IS 800 “code of practice for used of structural steel in General Building Construction” and loading shall be in accordance with IS 875 “Code of Practice for structural safety of Building loads Standards” where applicable. All smithy work shall be clean and sound and the metal shall not be burnt or injured in any way. No drifting shall be allowed except for bringing together several parts forming a member but the drifts must not be driven with such force as to disturb or damage the metal about the holes. All nuts are to fit tight, washers shall be used where necessary. Particular care must be taken to ensure free expansion and contraction wherever provided for in drawings and specification. The method of fabrication and assembly shall be in accordance with the best accepted practice. Unless otherwise specified or noted all work shall be installed and or erected true to lines and planes with vertical lines plumb and horizontal lines level. 0.4 Item Embedded in Concrete or Masonry: Structural steel items, such as channels, plates and similar installations shall be fabricated and installed as shown on the drawings to field measurement where required. 0.5 Steel Plates: Steel plate items shall be fabricated with the materials, sizes and thickness and installed at locations as indicated on the drawings and shall be furnished complete with anchors and fastenings. 0.6 Marking and Dispatching: Bidder Managing Director 94 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The work shall be dispatched in such portions as may be found convenient for erection or as ordered by the Architect and shall be unloaded and stacked only in the allotted space. 0.7 Painting: a) Primer coat of Painting on Steel Work: The whole of steel work except where encased in concrete and excepting edges and adjacent surface areas to be field welded, before being dispatched from contractors shop and shall be dry and after being thoroughly cleaned free from rust, mill scale, dust, etc., to the satisfaction of the Architect and shall be given two coats of lead primer paint shall be applied by brush and not by cloth or rage. Surfaces which are to be held in contact by riveting or bolting shall be painted before assembly and the parts brought together while still wet. Unless specified otherwise, all surfaces in accessible after riveting or intermittent welding shall be given two coats of red oxide paint. The first coat shall be dry and hard before the second coat is applied. Galvanized iron or steel work shall be not be painted. b) Field Painting: Field painting shall be limited to touching up after erection. After assembly and erection, all surfaces requiring ‘tough up’ shall receive a coat of brush applied red oxide primer. 0.8 Drawings: Architect shall prepare schematic assembly drawings for the structural work giving the dimensions of the structure and of components thereof. However, contractor will be required to prepare “fabrication drawing” as are required at the template loft, as a part of the contract. These shall be submitted to the Architect for his approval. 0.9 Erection & Setting – up: The erection of Steel be in accordance with IS 800. The contractor shall be responsible for the suitability, safety and capability of all plant and equipment used for erection. The contractor shall, as part of the contract, provide all necessary assistance which the Architect may require for checking the setting out. The contractor shall take care to see that component parts fit correctly and according to the distinguishing match marks. Bidder Managing Director 95 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT All members must be so formed that they may be accurately assembled without being unduly packed, strained or forced into position, and when built, shall be true and free from any twist, kink, buckle or open joints between component pieces. Failure in this respect involves the rejection of the defective member. Greatest accuracy is to be observed to facilitate erection at site and all corresponding parts must be made interchangeable. Riveting is to be done by hydraulic or pneumatic machine. No hand riveting shall be done. All loose faulty or defective rivets are to be coated with a mixture of white lead and tallow. Screwed ends of the tie rods and anchor bolts or machine surfaces shall be efficiently protected from injury during transit. 0.10 Welding: a) Qualifications for Welders: All welding operations shall be carried out by skilled welders who shall satisfy the requirements or IS 1181. “Qualifying test for metal ARC Welders engaged in welding structure other than pipes”. b) Electrodes: Electrodes complying with IS 914 “Covered Electrodes for Metal Arc Welding of Mild Steel” or British standard 639 “Covered Electrodes for Metal Arc Welding” shall be used. c) Workmanship: Welding of mild steel shall be in accordance with IS 819 “Code of practice for use of Metal Welding under General construction in Mild Steel”. Welders shall work under constant competent supervision in a properly organised manner with quality welding sets and with suitable electrodes all to the approval of the Architect and to his satisfaction. Special attention should be given to a suitable sequence of welding to keep the internal and secondary stress within admissible limits. 0.11 Inspection: Bidder Managing Director 96 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The Architect and his authorised representatives shall have a free access at all reasonable time to all places where the work is being carried out and shall be provided by the contractor at the contractors expense with all the necessary facilities and labour for inspection during fabrication and erection. The Architect and his authorised representative shall be at liberty to reject in whole or part of any work or material that does not conform to the terms of the specifications and may order the same to be removed, replaced or altered at the expense of the contractor. 0.12 Painting of Structural Steel Work after Erection: After erection is completed the entire structural steel work shall be painted with two coats of oil paint of approved quality, shade and make and as per the colour schemes specified on the drawings or as directed by the Architect. The job shall be carried out in workmanship manner, all corners shall be painted carefully. The painting operation shall conform to IS 1477. Before painting, all the loose scales, and dust shall be removed. The colour coat shall be laid evenly, properly, with brush of approved quality and make. Each coat of colour shall be allowed to dry thoroughly before the next is laid on. No hire marks from the brush shall be left on the work. 0.13 Measurements: All structural steel fabrication and erection shall be measured and paid for in accordance with IS – 1200. ‘Specifications on methods of measurement for building works with the following points considered; a) No allowance shall be made for rolling margins for rolled section. b) No extras of any nature shall be paid for welding weights or site bolts connections and bolts and nuts. The contractors rate should include for the above. c) No deductions will be made for bolt holes in the members. PAINTING All paints are to be of best manufacture and to be delivered on the site in the makers original packages and tins and the makers guarantee to be produced if called for by the Architect. Bidder Managing Director 97 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT The paint shall be first quality, suitable for use in the local climatic condition. Thinners must be those recommended by the manufacturers and only as directed by them. Sample tint of all finishing coats shall be prepared on site and submitted to the Architect for his approval. The priming, undercoating and finishing coats shall be of different tints. The finishing coat shall be semi gloss or mat – finished as directed by the Architect. All the materials shall be kept properly protected when not in use. Lids of containers shall be kept closed and the surface of paint in open or partially open containers shall be covered with a thin layer of turpentine to prevent the formation of skin. Materials which in the opinion of the Architect have become stale or flat, shall not be used on the works and shall be removed from the site of the work. The paint shall be put with approved brushed, kept well bound and well worked during its application. For iron work, fairly stiff brushes shall be used. The painting should be carried out in such order as directed by the Architect. The brushes shall be thoroughly cleaned before being used for different type or class of materials. The paint shall generally conform to the chemical composition and other characteristic specified in the relevant IS specification. The contents of the drum or tin shall be stirred well before use. Thinning of paint shall not be permitted without the specific permission of the Architect. Each coat of paint shall be thoroughly dry before the next coat is laid on. All surfaces shall be adequately prepared before the application of each coat. The surfaces shall be rubbed down with an abrasive material appropriate to the surface under treatment. All painting work shall be in strict conformity to the sample panels approved by the Architect. All floors to be twice washed, all works of painting to be sponged off, the work generally to be touched up after all other workmen have left, the whole of the building left clean, perfect and water – tight on completion to the satisfaction of the Architect. The rate shall include the cost of the following; Bidder Managing Director 98 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT Supply and mixing the paints specified. Preparing the surfaces to be painted. Providing and erecting necessary scaffolding and removing and same after the work is completed. Lifting of materials to any height. Curing and protecting and painted surface. Bidder Managing Director 99 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT SUPPLY AND INSTALLATION OF PRECOATED GALVALUME SHEET PROFILE FOR ROOFING & CLADING WITH ACCESSORIES FOR SHEDS TECHNICAL SCOPE OF SUPPLY & SPECIFICATION 1.0 SPECIFICATIONS The specification for the entire scope of supply under the order shall be in accordance with the latest IS & AS codes. Wherever these codes are silent, the same shall be governed by sound Engineering practice, and the decision of the Owner, in matter of interpretation, shall be final and binding on the Contractor. The Bidder must read carefully all such specifications / codes before submitting their Bid. It shall be deemed that the Bidder has thoroughly read & understood the "Scope of Work & Technical Specifications" before filling in the rates / prices, irrespective of the fact whether they have really done so or not, and no claim on this account shall be entertained at a later date. 2.0 SCOPE OF SUPPLY The work mainly consists of Supply and installation of pre-coated Galvalume steel sheets with roofing & cladding accessories to site. 2.1 PRECOATED ZINC ALUMINIUM SHEET ROOFING / CLADDING 2.1.1 Material The base metal of the roofing shall be Cold Rolled Steel Sheet conforming to IS: 513. It shall be zinc aluminum coated by Hot-dip process as per AS:1397 / IS:277 / IS:14246, The bottom unexposed surface shall then be coated with alkyd backer of minimum 5 microns over a 5 micron coat a primer. Top exposed surface shall have primer of minimum 5 microns followed by SMP/ Super Polyester top coat of minimum 20 microns of specified colour. Manufacturers of pre-coated sheets may be of the following: i) Tata BlueScope Steel Ltd. ii) JSW Steel Ltd. iii) Bhushan Steel Ltd. iv) CRIL iv) Any other reputed brand approved by EIC Bidder Managing Director 1 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 2.1.2 Properties The pre-coated zinc aluminium steel sheets meet the following performance standards. Pencil Hardness Min. HB T-Bending Test 5 T Impact Resistance Min. 10J Salt Spray Test 1000 Hours (Exposed top side) QUV – Wealterometer Test 1000 Hours Humidity Test 1000 Hours Temperature Resistance 100 deg C for 24 hours Fire Performance Class-I 2.1.3 Profile The profile shall have a depth of not less than 28mm at a pitch of not more than 255 mm (with intermediate ribs). Overall total coated thickness shall be minimum 0.50mm having base metal thickness of 0.45mm. Minimum weight (supply width) shall be 5.00Kg/SqM. 2.1.4 Accessories All roofing accessories like ridge, corners, flashing, north light curves/ bend, and gutter, gutter pipe etc. shall be fabricated out of the approved pre-coated sheets. Details may be seen at site by the bidder. Metallic self-drilling self-tapping fasteners for fixing shall be corrosion proof meeting performance standard as per AS: 3566, Class-III having neoprene washer. Sealants shall be neutral cure type and cold setting variety. 3. All the final inspected materials should be packed properly for transportation, loading/ unloading and storage purpose min. for one year. Packing & forwarding cost shall be included with offer. 4. Hi-tensile pre-painted Zincalume/Galvalume steel sheets: Supply & Fixing of Pre painted coloured Trapezoidal profiled Sheeting 1000-1020 mm cover width, 28-30 mm high crests with subtle square fluting in the five pan at nominal 190-255 mm(as approved by EIC) centre-to-centre manufactured out of 0.50 mm TCT hi-tensile prepainted Zincalume /Galvalume steel (AZ-150 gsm. Aluminium –Zinc alloy metallic coating of total both sides 550 MPa yield stress as per AS-1397). Colour/ Exterior coat of SMP (Silicon Modified Polyester) / BHP XRW paint system, 20 micron top coat applied over 5 micron primer and a 5 micron polyester back coat applied over 5 microns primer OR equivalent coating/painting. The sheet shall have wide pans with stiffening ribs for effective water shedding and special male/female ends with full return legs on side laps for purlin support. The male end of the sheet shall have anti-capillary flute at side laps to prevent leakages. The sheet shall be fixed Bidder Managing Director 2 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT by means of Galvanised self-drilling selftapping fasteners (12-14x55 with EPDM seals). The sheet shall be supplied in lengths maximum upto 6-12 meter long to suit site dimensions. The scope includes all sealing of joint, curves, edges or other accessories with silicon sealant. Page 3 of 6 a) The bidder may consider CLIPLOCK system instead of self-drilling screw system without any change in specification, rates and terms and conditions of the work. b) 0.50 mm thick TCT (Total Coated Thickness) / 0.45 BMT (Base Metal Thickness) precoated sheet of make "TATA BlueScope", "Lloyd" , Interacrh or equivalent confirming with minimum tensile strength 550 MPa confirming AS : 1397. The sheet should pass 1000 hour salt test as per relevant test. 5. Supply & Fixing of Pre-painted coloured Trapezoidal profiled / PLAIN/ CURVED & PROFILED sheeting in ridges, curved surface, North light Curve, louver, cornors, Apron Piece, Gutter, Gutter pipe etc. manufactured out of 0.50 mm TCT hi-tensile pre-painted Zincalume /Galvalume steel (AZ-150 gsm. Aluminium –Zinc alloy metallic coating of total both sides 550 MPa yield stress as per AS-1397). Colour / Exterior coat of SMP (Silicon Modified Polyester) / BHP XRW paint system, 20 micron top coat applied over 5 micron primer and a 5 micron polyester back coat applied over 5 micron primer OR equivalent coating/painting. The sheet shall be fixed by means of Galvanised self-drilling selftapping fasteners (12-14x55 with EPDM seals). The sheet shall be supplied in lengths maximum upto 6-12 Mtrs long to suit site dimensions. The scope includes all sealing of joint, curves, replacing louvered, edges or other accessories with silicon sealant. The bidder may consider CLIPLOCK system instead of self-drilling screw system without any change in specification, rates and terms and conditions of the work. Refer drawing no-1. a) The bidder may consider CLIPLOCK system instead of self-drilling screw system without any change in specification, rates and terms and conditions of the work. The work is to be carried out directly as per specifications and direction of engineer-in-charge and the manufacturer. b) 0.50 mm thick TCT (Total Coated Thickness) / 0.45 BMT (Base Metal Thickness) precoated sheet of make "TATA BlueScope", "Lloyd" , Interacrh or equivalent confirming with minimum tensile strength 550 MPa confirming AS :1397 The sheet should pass 1000 hour salt test as per relevant test. 6. Non-asbestos sheet: Providing non-asbestos high impact Polypropylene reinforced cement 6mm thick corrugated sheets (as per IS: 14871) roofing up to any pitch and fixing with polymer coated J, or L hooks, bolts and nuts 8mm dia. G.I. plain and bitumen washers or with self-drilling fastener and EPDM washers etc. complete (excluding the cost of purlins, rafters and trusses), including cutting sheets to size and shape wherever required. The scope includes all sealing of joint, curves, edges or other accessories. Bidder Managing Director 3 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT 7. Paint: Supplying and Applying of Paint on structural steel work like roof trusses, steel column, frame, top chord, web, lateral bracing, truss plate, strut, purlins, bottom chord bracings with supply of all materials, manpower, tools & tackles, scaffolding etc. at any height. Paint system includes surface preparation + F 8 (self-priming type, surface tolerant high build epoxy coating as per EIL spec. code) full one coat of 100 microns + F 6A (Epoxy high build finish coating; EIL spec code) full one coat of 100 micron + F 2 (Acrylic Polyurethane Finish Paint; EIL spec. code) two coats, each 35 micron (Total DFT 270 micron on average)including scraping/cleaning old surfaces and surface preparation by brass chipping / Wire brush/ Emery paper/whipping by dry/wet cloth or combination of above to the entire satisfaction of EIC. (30% of plan area for roof will be measured for payment purpose.) 8. SKYLIGHT (POLYCARBONATE SHEETS): Supply and installation of 2 mm thick clear embossed polycarbonate sheet (polycarbonate profile to match with standing seam profile) with side laps to be clamped with galvalume sheets of 0.55mm (tct), which can be further seamed with metal roof sheets. Product required is clear embossed with both side UV stabilizer, having at least 60-80% transparency, conforming to the relevant IS code including cutting to shape and size as required including necessary sealants (silicon sealants/butyl sealants for transverse laps). 9. Turbo Ventilator: Supplying, fixing and installation of dia 600 mm Wind driven Turbo Ventilator on pre-coated trapezoidal sheet with FRP base of equivalent make. The rates are inclusive of all related works including sealing of opening and making it leak proof and finishing to match with existing roof. All as per manufacturers specifications and as directed by the Engineer in charge. 10. SAMPLES FOR APPROVAL The contractor shall furnish to the Engineer-In-Charge for approval of samples of all material to be used in the item/work. Such samples shall be submitted before item/work is commenced in advance. Profile of ridges, curved surface, North light Curve, louver, cornors, Apron Piece, Gutter, Gutter pipe is to be decided by EIC. It is the responsibility of the contractor to arrange for tests as required by Engineer-In-Charge at his own cost. The material representing approved samples shall only be used for the construction and installation. Contractor shall procure materials as indicated in list of approved makes (if given) / or materials with ISI certification may also be used after approval of EIC. TESTS / INSPECTION: Contractor has to make all the arrangements for tests / inspection either at site or elsewhere at his own cost and expenses. Also necessary laboratory tests may be carried out at his own cost and expenses. However, contractor must use ISI marked materials or materials of listed Bidder Managing Director 4 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT approved make, wherever required. Contractor shall arrange necessary test as per standard practice and decided by EIC for the materials used for the work. However, the contractor has also submitted the test certificate of material provided by manufacturer. 11. The rate also includes testing of samples of various materials (field or laboratory) and transportation of the materials at site including applicable VAT, all taxes & duties etc., loading & unloading etc. 12. Any other requirement which is not covered in the scope of supply but necessary to Page 5 of 6 complete the supply and work are to be complied by the bidder with the coated rates. 13. Bidder may visit the site of works before quoting his rates / prices for correct assessment of work. 14. Length of the sheets & roofing accessories should be 1.5m, 2.0m, 3.0m, 4.0m, 5.0m, 6.0m or as per direction of Owner. However, bidder may assess the app. Qty of all sizes by visiting the site before submitting the offer. 15. Colour of the sheets shall be finalized by Owner. Bidder has to supply the materials exactly as per colour suggested by Owner. Party has to supply the materials in quantity as per order. However, quantities of different sizes may be varying as per requirement of GAIL. Bidder Managing Director 5 BHOREMDEO SAHAKARI SHAKKAR UTPADAK KARKHANA MARYADIT DIAGRAM-1 Note: All diagram and dimension are for indicative purpose. Final decision regarding profile and dimension of roofing accessories will be taken by EIC and bound to contractor. Bidder Managing Director 6