Design and Validation of Creep Testing System for Hydrogels. Team: Megan Toth& Kelly Williams, Advisor: Glennys Mensing, Client: Weiyuan John Kao, University of Wisconsin-Madison, Dept. of Biomedical Engineering. Grips Abstract Previously: Legend: Currently: •G = Gelatin •PEGdA = polyethylene glycol diacrylate Room Temperature PBS Solution •600 = 600 MW PEG pH 7.4 +/- 0.1 •2k = 2k MW PEG 40G/60PEGdA 600 •All solution ratios are given in weight % 40G/60PEGdA 2k Figure : The previous top grip has two components of force in the longitudinal direction. Figure : The current top grip has a single force in the longitudinal direction. 50G/50PEGdA 2k Bottom and top grip clamp surfaces were sanded and lined with adhesive rubber and sand paper to minimize slippage of samples. Figure: Image of the current design. The current design is composed of: an acrylic chamber, a pair of grips, counterbalance, granite block, a weight rack, an extensometer (LVDT), an analog to digital converter, and a computer for data acquisitioning. LVDT (mm) 5.314 19.314 33.521 % Error 0.264 0.070 0.530 49.1 49.061 0.079 Creep Testing 8 7 6 40G/60PEGdA600 72.4 72.37 0.041 Average % Error Sd of % Error 0.197 0.210 Force Verification y = 0.0348x + 0.0175 Force vs Displacement LVDT Verification Measured (mm) 5.3 19.3 33.7 2 R = 0.9869 •All formulations are 10% Gelatin 50G/50PEGdA 600 Percent Strain • Interpenetrating Networks (IPNs) – Composed of cross-linked gelatin and poly(ethylene glycol) diacrylate – Used as a wound dressing IPN Samples: 4 Formulations Interpenetrating networks (IPNs) have many biomedical applications such as wound healing. The efficacy of the IPN as a wound dressing is dependent on its mechanical properties. A creep testing system coupled with an environmental chamber was previously designed to evaluate the tensile creep properties of the IPNs. The goal of this project is to validate the pre-existing device following ASTM standard D2990 while modifying the device design and the test specimen fabrication protocol for improvements. A protocol was written to validate each component of the entire system. The protocol was followed to test three latex samples as standards and three IPN samples. Background The Samples 5 50G/50PEGdA600 50G/50PEGdA2k 40G/60PEGda2k 4 3 2 0.07 mg 0.06 Force (lb) Motivation 0.05 T 0.04 0.03 -kx 0.02 • Creep testing of IPNs: – Provides mechanical strength characteristics – Mimics tensile stress on IPNs due to wound contraction To verify the extensometer, the LVDT core was marked and measured manually at 6 distances, while being held in that position. These measurements were compared with the output from the LVDT in Microsoft Excel from the WinDaq software. 0.01 0 0.2 0.4 0.6 0.8 1 1.2 Displacement (inches) Figure: Graph of Force (lb.) vs. Displacement of the spring from 6 grams to 24 grams with 2 gram increments. Spring constant of 0.0348 lb/in, 1.2% error. Figure: Force body diagram of the creep testing system while undergoing force verification with the spring. Hooke’s law, F = -kx was used to determine the spring constant, k. Vibration Control Design Specifications Protocol A protocol was created for the validation of the creep testing system to provide a consistent method for the testing of materials, following ASTM standards. The protocol is divided into manageable sections including Test Specimen Dimensions, Test Specimen Fabrication, Grip Maintenance, Force Calibration, Vibration Control, Data Collection, and Reporting of Data as seen in greater detail below. 100 1000 Log[time] (Log[sec]) 10000 100000 •Durable Table 1: IPN Raw Testing Data. •Can apply weight slowly and evenly •Fits onto existing weight rack Data for all three trials of each of four formulations are given. This data corresponds to the graph in Figure . •Must not enter LVDT core LVDT LVDT •Add method to change temperature of chamber Figure: Picture of the creep testing system with the granite block beneath it. A 12”x12”x4” granite block polished on both sides was purchased for absorbing bench-top vibrations. Temperature: +/- 2oC pH: constant pH Force: +/- 1% of applied load Specimen Dimensions: – 11 mm gage length – 2 mm gage width – 1 mm thickness 10 •Must maintain constant weight The Mold: Teflon® Reusable Mold • • • • 1 The average test results are shown for each formulation tested with an n = 3. Tests were conducted for three hours in PBS at room temperature and pH of 7.4. •Counter weight compensation • Modify existing protocol and creep testing system to provide optimal experimental conditions. • Test different formulations of IPNs in an 11 week study. 0 Figure 8: IPN Testing Results. 1.4 •Light weight Problem Statement 1 Counterweight Previously: Currently: Aluminum Cylinder Lead Slip Shots •Did not account for the buoyant force of the top grip •Accounts for the buoyant force of the top grip •Meets ASTM dimensions •Easy to fabricate •Teflon® is inexpensive and molds are reusable •Vary stresses for each sample type •Test formulations containing a modified gelatin backbone •Test formulations containing modified PEGdA Figure 7: The Teflon® mold is sandwiched between glass slides to keep the thickness consistent. The IPN is fabricated between them. Marking Gauge Length •IPNs containing 600MW PEGdA under went more creep than 2k samples. •Formulations containing 600MW underwent more creep at lower gelatin/PEGdA ratios •The creep chamber is capable of testing various formulations of IPNs consistently •Mass is evenly distributed along wire •Christy Palmer •Kao Lab At this step, food coloring is used to mark a set gauge length on the IPN •Glennys Mensing PhD •WJ Kao PhD