BHP Africa Engineering & Construction, Ltd.
A Subsidiary of
BHP Engineering & Construction, LP. (USA)
OVERVIEW
HISTORY:
ESTABLISHED IN 1983 CORPUS CHRISTI, TEXAS
ESTABLISHED VENEZUELA OFFICE IN 1990
ESTABLISHED VICTORIA OFFICE IN 1992
ESTABLISHED BAYPORT ALLIANCE OPERATIONS, 2003
ESTABLISHED LAGOS, NIGERIA OFFICE, 2004
ALLIANCE OPERATIONS IN VENEZUELA, EGYPT AND THE
PHILIPPINES
 OTHER PROJECT LOCATIONS:
·WYOMING, NEW JERSEY, FLORIDA, ARIZONA, OHIO
· MEXICO, NIGERIA & GHANA, AFRICA
$100 MM OF PROJECTS (TIC) ANNUALLY
AVG. 250, PEAK OVER 400 PERSONNEL
30% ON SITE STAFF, 70% PROJECT DESIGN & CONSTRUCTION
INDUSTRIES SERVED:
UP STREAM PRODUCTION, CHEMICAL, AND REFINING
MILITARY, MUNICIPALITIES, METALS
USA
Corpus Christi
Bayport
Victoria
PHILIPINES
Cairo EGYPT
VENEZUELA
NIGERIA
Idi-Oro
NDD
Agege
Port Harcourt
Victoria Island
LOCATIONS
OVERVIEW
PHILOSOPHY:
 PROVIDE SOLUTIONS
 FULL ENGINEERING DISCIPLINES AND SPECIALIZED SKILLS
 FULLY AUTOMATED DESIGN CAPABILITIES
 FLAT ORGANIZATION - TASK & CUSTOMER ORIENTED
 TRUE EMPOWERING OF EMPLOYEES
 STABLE STAFF OFFERS KNOWN QUALITY AND CONTINUITY
 EMPHASIS IS ON QUALITY, LONG TERM RELATIONSHIP AND
REPEAT BUSINESS
 ACTIVE COMMUNITY SUPPORT
AREAS OF EXPERIENCE
COMPLETE PROJECT EPC CAPABILITIES:
Process
Architectural
Mechanical and Piping
Project Management – PMI Certification
Control Systems / Process Automation
Manufacturing - Evaporative Cooling
Electrical
Supply Chain Management
Civil/Structural/Marine
Environmental and Regulatory
Services Partners
 Metcalf & Eddie
Turner Collie & Braden
Cape Environmental
Construction/Turnaround Management Partners
BAY Ltd.
Dorman long Fabrication
MMR
CCC Group – Kier Group
H&S Fabricators
SPECIALIZED SKILLS
INFRASTRUCTURE
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MARINE ENGINEERING
ROADS, HIGHWAYS & RAILROADS
WATER TREATING / R.O
WASTE WATER TREATING
MECHANICAL
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SOLIDS / BULK MATERIAL
STRESS ANALYSIS
PRESSURE VESSEL
HVAC / CONTROL ROOM
PRESSURIZATION
SURVEY / GIS / LASER SCANNING
EVAPORATIVE AIR COOLING
3D MODELING
FURNACE & FLARE DIVISON
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FURNACE EFFICIENCY
IMPROVEMENT
SURVEY, DESIGN, TUNE UP
SEMINARS
FLARE GAS RECOVERY
NOX REDUCTION
OTHER AREAS
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PROCESS ANALYZER
SCADA
DCS
COMMUNICATION SYSTEMS
CERTIFIED PRD ENGINEERS
BHP MEMBERSHIPS AND AFFILIATIONS
TEXAS BOARD OF PROFESSIONAL ENGINEERS
TEXAS BOARD OF PROFESSIONAL LAND SURVEYING
AMERICAN INSTITUTE OF CHEMICAL ENGINEERS (AICHE)
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
COUNCIL FOR THE REGULATIONS OF ENGINEERING IN NIGERIA (COREN)
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
AMERICAN WATER WORKS ASSOCIATION (AWWA)
INTERNATIONAL DESALINATION ASSOCIATION (IDA)
AMERICAN MEMBRANE TECHNOLOGY ASSOCIATION (ATMA)
SOUTH CENTRAL DESALINATION ASSOCIATION (SCDA)
SOUTH TEXAS RESEARCH FOUNDATION (STRF)
TEXAS WATER DEVELOPMENT BOARD SB1 STEER COMMITTEE (TWDB)
AMERICAN INSTITUTE OF ARCHITECTS (AIA)
TEXAS SOCIETY OF ARCHITECTS (TSA)
CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
CLIENT LIST
AIR LIQUIDE
AQUALON CORPORATION/HERCULES
ASHLAND CORPORATION
BRITISH PETROLEUM
CALPINE
CHEVRON ENERGY SOLUTIONS COMPANY
CITGO REFINING COMPANY
CITY OF CORPUS CHRISTI
CITY OF HALLETTSVILLE
COASTAL OIL & GAS
COASTAL REFINING
DEGUSSA CARBON BLACK
DESALNATE, LLC
DOW CHEMICAL CO.
EL PASO NATURAL GAS/PEMEX
ENCYCLE/TEXAS
EQUISTAR
EXXON PRODUCTION USA
FORMOSA PLASTICS
GESAS, PEMEX - MEXICO
GENERAL ELECTRIC
HOLLY REFINING
KOCH REFINING/FLINT HILLS RESOURCES
LAFARGE CEMENT
MARAVEN S.A., PDVSA, VENEZUELA
OXY CHEMICAL
NIGERIA POWER HOLDING COMPANY
Premier Industries, Phoenix, AZ
PORT OF CORPUS CHRISTI
QUALITECH STEEL CORPORATION
REYNOLDS METALS CO.
SEADRIFT PIPELINE CORPORATION
TRIFINERY/
TRIGEANT
SHELL NIGERIA DEVELOPMENT COMPANY
UNION CARBIDE CORPORATION
ULTRAMAR DIAMOND SHAMROCK
UNITED NATIONS – GHANA, AFRICA
UNITED STATES NAVY
VALERO REFINING
INTEGRATED TEAM EXPERIENCE
 DOW CHEMICAL, BECHTEL, BHP
 JACOBS ENGINEERING GROUP BHP ALLIANCE
 EQUISTAR, JACOBS AND BHP ALLIANCE
 CITGO, JACOBS & BHP ALLIANCE
 KOCH, JACOBS & BHP ALLIANCE
 PARSONS
 BRINCKERHOFF, BHP, & DSS CONSULTING JOINT VENTURE
 BHP & CDI – DOW PSM PROJECT, VICTORIA OFFICE
 PREMIER INDUSTRIES, PHOENIX, AZ - MANUFACTURING ASSOCIATES
QUALITY POLICY STATEMENT
Uncompromised quality and consistency
Continuous quality improvement.
Continue to build and develop processes to provide quality services.
Design products are safe, technically superior, highly reliable, easy to
operate and maintain.
LOCAL CONTENT POLICY
BHP AFRICA is in full support of government’s initiative to execute all
contracts locally:
Training/ Development of Local Personnel
Employment of qualified Professionals
Use of Local Contractors/ Suppliers
Personnel (%)
BHP AFRICA
NIGERIAN PERSONNEL CAPACITY DEVELOPMENT PLAN
80
70
60
50
40
30
20
10
0
2006
2007
2008
2009
2010
Program year
Nigerian Personnel (%)
QA/ AC FLOW CHART- 2
HSE POLICY STATEMENT
 OPTIMUM USE OF MATERIALS AND RESOURCES (INCLUDING RECOVERY AND
RECYCLING AS OPPOSED TO DISPOSALS).
 COMPLIANCE WITH ALL RELEVANT ENVIRONMENTAL LEGISLATION AND
REGULATIONS
 TO ENSURE THAT THE ACTIVITIES OF THE PROJECT ARE PERFORMED WITH
MINIMUM IMPACT TO THE ENVIRONMENT.
 THE RISKS OF ALL PERSONNEL, INCLUDING SUPPLIERS AND THIRD PARTY
CONTRACTORS, IN THE EXECUTION OF THIS PROJECT SHALL BE AS LOW AS
POSSIBLE.
PROJECT EXPERIENCE( NIGERIA)
ADDAX PETROLEUM
 ORION W.S WHP DESIGN REVIEW
 ORION W.S TEST SEPARATOR DESIGN
 ADPI – ORION PIPING STRESS ANALYSIS
SNEPCO BONGA NORTH-WEST EXPANSION
 CHEMICAL INJECTION SKIDS DESIGN
 CORROSION INHIBITOR SKIDS DESIGN
 SUBSEA SYSTEM CONTROL ROOM DESIGN
 PUMP SKIDS DESIGN
SNEPCO BONGA NORTH FIELD EXPANSION
 CHEMICAL INJECTION SKIDS DESIGN
 CORROSION INHIBITOR SKIDS DESIGN
 SUBSEA SYSTEM CONTROL ROOM DESIGN
 PUMP SKIDS DESIGN
DAEWOO – CHEVRON AGBAMI MODULE
 CONSTRUCTION MANAGEMENT AND QA/QC FOR NIGERDOCK FABRICATION
DAEWOO – CHEVRON AGBAMI SUCTION PILE CONSTRUCTION
 PROVIDE CONSTRUCTION SITE MANAGEMENT FOR DAEWOO - NIGERDOCK
PROJECT EXPERIENCE( NIGERIA)
DAEWOO – CHEVRON AGBAMI MODULE
PROJECT EXPERIENCE(NIGERIA)
MOBIL PRODUCING NIGERIA UNLTD.
 UBIT GK AND GJ WHP SLOT ADDITION – DETAIL ENGINEERING
PAN OCEAN OIL CORPORATION (NIGERIA)
IN PARTNERSHIP WITH DORMAN LONG
 25,000 BBLD NEW OVADE- OGHAREFE FLOW STATIONSS
 ENGINEERING
 POCUREMENT
 CONSTRUCTION MONITORING
 COMMISSIONING
 25, 000 BBLD FLOW STATION UPGRADE
 ENGINEERING
 POCUREMENT
 CONSTRUCTION MONITORING
 COMMISSIONING
PROJECT EXPERIENCE(NIGERIA)
MOBIL PRODUCING NIGERIA
 SATELITE FIELD – OYAT PLATFORM CONSTRUCTION (IN PARTNERSHIP WITH DORMAN LONG)
SNEPCO – BONGA SHUTDOWN PROJECT (IN PARTNERSHIP WITH DORMAN LONG)
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PROVIDE CONSTRUCTION MANAGEMENT
NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA
 GAS TRANSMISSION PIPELINE
 24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR
 18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE
 18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA
DLE VESSEL DESIGN
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TEST SEPRATOR
LP SEPERATOR – SHELL SOKU GAS PLANT
 WAX HOLDING DRUM FOR EGTL PROJECT
 KNOCKOUT DRUM FOR EGTL PROJECT
PROJECT EXPERIENCE( INTERNATIONAL)
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UPSTREAM
 Conceptual Design and Project Management for
Gas Pipelines, National Integrated Power Plant
 Teroso Petroleum, China & Russia Skid mounted
production units Compressors, Engines and
Stabilization Units
PDVSA Venezuela, Lama Complex – Offshore
Gas Compression / Liquid Recovery
 PDVSA Venezuela, Lamar Gas - Offshore
Compression and Distribution for Injection Plant
PDVSA Venezuela, Lamar Liquido - OffShore
Liquid Separation Platform
PDVSA Venezuela, El Tabalso II
Gas Separation Plant
PDVSA Venezuela, Bajo Grande, Facilities
Gas Separation Plant, Storage and Ship Loading
Exxon U.S.A., SPINEL Platform - Offshore
140 SCFD, 560 BCPD, 2000 BOPD, 77’ Water Depth
Single
250MM
8MM
Cumulative
Plant
Value
250MM 250MM
20M
50MM
15MM
150MM 500MM
5MM
150MM 750MM
5MM
150MM
750MM
10MM
150MM
500MM
15MM
100MM
750MM
PROJECT EXPERIENCE( INTERNATIONAL)
PLANT
UPSTREAM
Exxon U.S.A Means Field CO2 Plant
Compressor Automatic Loading
Exxon U.S.A., Sour Gas Treating Plant
200 Million SCFD
 Exxon, U.S.A. , LaBarge Gas Plant
Four 11,000 HP Compressors, Surge Control
 Mobil Oil, U.S.A. , Seeligson Compressor Project
13,000 HP Compressor Station Modification
Hill Petroleum, U.S.A.
 Amines Gas Sweetening Unit
 Lightened Recovery Unit
 Gas Liquids Treating
SINGLE
CUMULATIVE VALUE
5MM
10MM
50MM
30MM
40MM
60MM
5MM
20MM
1.8B
2MM
2MM
30MM
PROJECT EXPERIENCE( INTERNATIONAL)
UPSTREAM
Chevron U.S.A.*
Gas Distributing System
Production Gathering & Dehydration
Pipeline Relocation
Gas Gathering and Compression
Steam Flood Generation Plant
Production Steam Flood Distribution System
Produced Water Cleaning Plant
Waste Water Expansion Project
Water Treating Plant
Heavy Oil Separation Plant
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Marathon Oil, U.S.A. and Africa
Gas Plant – Cryogenic Expansion
Gas Gathering & Gas Plant
Amine Unit – Gas Sweetening
Sulfur Plant – Modified Claus Unit
Offshore Production Platform – Pressure Testing
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* STAFF EXPERIENCE
PROJECT EXPERIENCE( INTERNATIONAL)
UPSTREAM
Sun Oil Company, U.S.A.
Oil Production Cleaning Plant
Exhaust Gas Recompression & Injection
4000psi Sour Gas Gathering Pipe System, Separation,
Gas Treating and Sulfur Recovery Plant
Barge Mounted Oil Production Facility
Separation, Dehydration & Heat Exchange
Preventive Maintenance, Engine, Compressors and Pumps
Conducted Training for Gas Measurement, Artificial Lift, Gas Dehydration
Produced Water Treating & Injection
12,000BWPD at 700psi injection pressure
Flow lines, transfer lines and injection line for Oil, Gas and Saltwater,
pressures up to 6400psi.
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PEMEX, Mexico
Fuel Gas Coalers Unit
Water Treating Unit
Utilities and Offsite
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PROJECT EXPERIENCE( INTERNATIONAL)
PIPELINES
NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA
 GAS TRANSMISSION PIPELINE
 24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR
 18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE
 18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA
FLINT HILLS RESOURCES, U.S.A.

20” – 30,000 bph Crude Oil Metering Skid & 4 Pumps
PROJECT EXPERIENCE( INTERNATIONAL)
METERING SKID PROJECTS
 SAUDI ARABIA, SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS
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SPECIFICATIONS: (4) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER.
LOUISIANA OFFSHORE OIL PORT (LOOP)
SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBON
SPECIFICATIONS: (6) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER.
GULF ANGOLA, AFRICA, SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBONS
SPECIFICATIONS: (2) 6” DIAMETER TURBINE METER.
SHELL TUNISIA SHELL OIL TANKER DECK
SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS
SPECIFICATIONS: (3) 12” DIAMETER TURBINE METERS, (1) 36” X 24” METER PROVER.
AGIP, EGYPT
7 METERING SKIDS WITH SCADA , (3) 4” TURBINE METERS WITH PROVER.
* STAFF EXPERIENCE
Cumulative
Plant
Value
1.3B
550MM
200MM
100MM
100MM
50MM
500MM
500MM
200MM
500MM
500MM
200MM
300MM
500MM
500MM
40MM
200MM
300MM
50MM
1.3B
1.5B
240MM
2B
1B
50MM
6B
6B
4B
6B
6B
6B
4B
6B
6B
900MM
4B
4B
5B
PROJECT EXPERIENCE( INTERNATIONAL)
REFINING & CHEMICALS
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Single
Niger Delta 100MMBPD Refining “FEED” - Nigeria
1.3B
Alumina Plant Feasibility Study - Africa
550MM
450MW Cogeneration Plant – OXYChem*
200MM
Clean Fuels – Diamond Shamrock Refining
65MM
Low Sulfur Diesel Facilities “FEED” - Coastal Refining 65MM
St. Eustatus Refining Relocation – Caribbean Islands 50MM
EPR Modification – UCC Chemicals
45MM
Wings Infrastructure – UCC Chemicals
40MM
Central Control Systems – KOCH Refining
35MM
40MW Cogeneration Unit – UCC Chemicals
35MM
Waste Water Treating Plant – UCC Chemicals
35MM
200,000BBL VTB Tank & Loading Sys. KOCH Refining 30MM
Flare Gas Recovery – CITGO Refining
27MM
PSM Program – UCC Chemicals
25MM
Catalyst Expansion – UCC Chemicals
18MM
Butadiene Saturation – Southwestern Refining
15MM
Asphalt Blending/Loading KOCH Refining
15MM
Heavy Aromatics – CITGO Refining
12MM
Belco Fuel Gas Scrubber – Valero Refining
12MM
PROJECT EXPERIENCE( INTERNATIONAL)
Single
Plant
Cumulative Value
10MM
10MM
10MM
10MM
10MM
500MM
500MM
200MM
200MM
20MM
6B
6B
4B
4B
80MM
· Boiler Feed Water R.O. Plant – KOCH Refining
· Scale Recovery Unit – Reynolds Metal
· #1 Crude Unit Revamp – CITGO Refining
· BTX Unit - 8600 BPD Revamp – Coastal Refining
9MM
8MM
5MM
200MM
300MM
150MM
4B
1B
4B
5MM
150MM
2B
· Sludge Concentration Unit – Coastal Refining
· Lead and Sulfide Reclamation – Encycle, Texas
5MM
150MM
2B
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REFINING & CHEMICALS
Railroad Facilities Expansion - UCC Chemicals
Dock Facilities Repairs - UCC Chemicals
FCCU Revamp – CITGO Refining
Refinery Flare System Revamp – KOCH Refining
Asphalt Modernization Project Trigeant Refining
5MM
8MM 200MM
50MM
5B
4MM
Vacuum Bottom Storage Facility – Valero Refining
20MM 80MM
Asphalt Blending/Loading Facilities – Trifinery Refinery 3.5MM
1B
2MM 1000MM
Asphalt Tank Heating– Coastal Refining
1B
Latex Asphalt Blending/Storage/Loading – Coastal Ref. 1.5MM 1000MM
500MM
6B
1MM
Cogen Re-Power w/ Evap Cooling - UCC Chemicals
PHOTO GALLERY
PDVSA Venezuela Lama Complex – Offshore
Exxon U.S.A. Sour Gas Treating Plant
Exxon U.S.A., SPINEL Platform - Offshore
Exxon U.S.A., SPINEL Platform – Offshore
Clean Fuels – Diamond Shamrock
Boiler Feed Water R.O. Plant – KOCH
Asphalt Modernization Project Trigeant Refining
Kinder Morgan,New Dehydration Unit 60MMCFD
Heavy Aromatics – CITGO Refining
FLARE GAS RECOVERY Unit OCT 2007– CITGO
NEXT
FLARE GAS RECOVERY Unit OCT 2007– CITGO
Production Gathering & Dehydration
Gas Gathering & Gas Plant
Heavy Oil Separation Plant
Metering System for Aramco - Saudi Arabia
System type: Measurement of crude and refined hydrocarbons
Specifications: (4) 10” diameter turbine meters, (1) 30” x 20” meter prover
Metering System for Shell Tunisia - Shell Oil Tanker Deck
System type: Measurement of crude and refined hydrocarbons
Specifications: (3) 12” diameter turbine meters,(1) 36” x 24” meter prover